PNEUMATIC MATERIAL DELIVERY SYSTEM WITH AIR FLOW LIMITING
20180155136 ยท 2018-06-07
Assignee
Inventors
Cpc classification
B29C31/002
PERFORMING OPERATIONS; TRANSPORTING
B65G53/58
PERFORMING OPERATIONS; TRANSPORTING
B65G53/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G53/58
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus for conveying granular material from a supply to receivers that retain and dispense the material when needed by process machine include a vacuum pump, an air flow limiter connected to the vacuum pump, a first conduit connecting the receivers to the air flow limiter, and a second conduit connecting the material supply to the receivers.
Claims
1. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, comprising: a) a vacuum pump; b) an air flow limiter connected to a suction head of the vacuum pump; c) a first conduit connecting the receivers to the air flow limiter; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the first conduit and the air flow limiter.
2. Apparatus of claim 1 wherein the air flow limiter further comprises: a) a tube; b) a pair of open-ended tubular segments within the tube, an outer tubular segment being fixed and the other being slideably axially movable along the fixed segment; c) a plate extending partially across the interior of the tube, positioned for contacting and limiting travel of the moveable tubular segment, the plate covering an outlet end of the movable tubular segment upon contact therewith; d) a sail connected to the moveable segment, positioned in the tube upstream of the segments.
3. Apparatus of claim 2 wherein the tubular segments are telescoping.
4. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, comprising: a) a vacuum pump; b) air flow limiters connected to outlets of the receivers; c) a first conduit connecting the air flow limiters to a suction head of the vacuum pump; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the air flow limiters and the first conduit.
5. The apparatus of claim 4 wherein at least one of the air flow limiters consists of: a) a tube; b) a pair of open-ended tubular segments within the tube, an outer tubular segment being fixed and the other being slideably axially movable along the fixed segment; c) a plate extending partially across the interior of the tube, positioned for contacting and limiting travel of the moveable tubular segment, the plate covering an outlet end of the movable tubular segment upon contact therewith; d) a sail connected to the moveable segment, positioned in the tube upstream of the segments.
6. Apparatus of claim 1 wherein the air flow limiter comprises: a. a tube; b. a valve within and connected to the tube; and c. a baffle located within and connected to the tube, positioned to direct air flow within the tube against the valve.
7. Apparatus of claim 6 wherein the valve comprises a pair of telescoping tubular segments.
8. Apparatus of claim 7 wherein the outer one of the telescoping tubular segments is fixed by and the inner one of the telescoping tubular segments is slidably moveable along the fixed segment in the axial direction with the tube.
9. Apparatus of claim 8 wherein the valve further comprises a plate extending partially across the interior of the vertically oriented tube, being connected to the tube and positioned for contacting a moveable one of the telescoping tubular segments.
10. Apparatus of claim 9 wherein the valve further comprises a sail within the vertically oriented tube, connected to the moveable one of the telescoping tubular segments.
11. Apparatus of claim 4 wherein the air flow limiter further comprises: a. a tube; and b. a valve within and connected to the tube; and a baffle located within and connected to the tube, positioned to direct air flow within the tube against the valve.
12. Apparatus of claim 11 wherein the valve comprises a pair of telescoping tubular segments.
13. Apparatus of claim 12 wherein the outer one of the telescoping tubular segments is fixed and the inner one of the telescoping tubular segments is slidably moveable along the fixed segment in the axial direction with the tube.
14. Apparatus of claim 13 wherein the valve further comprises a plate extending partially across the interior of the vertically oriented tube, being connected to the tale and positioned for contacting a moveable one of the telescoping tubular segments.
15. Apparatus of claim 14 wherein the valve further comprises a sail within the vertically oriented tube, connected to the moveable one of the telescoping tubular segments.
16. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, consisting of: a) a vacuum pump; b) an air flow limiter connected to a suction head of the vacuum pump; c) a first conduit connecting the receivers to the air flow limiter; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the first conduit and the air flow limiter.
17. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, consisting of: a) a vacuum pump; b) air flow limiters connected to outlets of the receivers; c) a first conduit connecting the air flow limiters to a suction head of the vacuum pump; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the air flow limiters and the first conduit.
18. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, consisting essentially of: a) a vacuum pump; b) an air flow limiter connected to a suction head of the vacuum pump; c) a first conduit connecting the receivers to the air flow limiter; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the first conduit and the air flow limiter.
19. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, consisting essentially of: a) a vacuum pump; b) air flow limiters connected to outlets of the receivers; c) a first conduit connecting the air flow limiters to a suction head of the vacuum pump; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the air flow limiters and the first conduit.
20. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, comprising: a) a vacuum pump; b) an air flow limiter connected to a suction head of the vacuum pump; the air flow limiter comprising: i) a tube; ii) a pair of open-ended tubular segments within the tube, an outer tubular segment being fixed and the other being slideably axially movable along the fixed segment; iii) a plate extending partially across the interior of the tube, positioned for contacting and limiting travel of the moveable tubular segment, the plate covering an outlet end of the movable tubular segment upon contact therewith; iv) a sail connected to the moveable segment, positioned in the tube upstream of the segments. c) a first conduit connecting the receivers to the air flow limiter; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the first conduit and the air flow limiter.
21. Apparatus for conveying granular plastic resin from a supply to receivers that retain and dispense the resin when needed by a process machine, consisting of: a) a vacuum pump; b) an air flow limiter connected to a suction head of the vacuum pump; the air flow limiter consisting of: i) a tube; ii) a pair of open-ended tubular segments within the tube, an outer tubular segment being fixed and the other being slideably axially movable along the fixed segment; iii) a plate extending partially across the interior of the tube, positioned for contacting and limiting travel of the moveable tubular segment, the plate covering an outlet end of the movable tubular segment upon contact therewith; iv) a sail connected to the moveable segment, positioned in the tube upstream of the segments. c) a first conduit connecting the receivers to the air flow limiter; and d) a second conduit connecting the supply to the receivers; whereby suction created by operation of the vacuum pump draws granular plastic resin from the supply into the receivers through the second conduit and draws air from the second conduit through the receivers, the first conduit and the air flow limiter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE OF THE INVENTION
[0081] In this application, unless otherwise apparent from the context it is to be understood that the use of the term vacuum means air at slightly below atmospheric pressure. The vacuum (meaning air slightly below atmospheric pressure) provides a suction effect that is used to draw granular plastic resin or other granular material out of a supply and to convey that resin or other granular material through various conduits to receivers where the resin or other granular material can be temporarily stored before being molded, extruded, or otherwise processed. Hence, in this application it is useful for the reader mentally to equate the term vacuum with the term suction.
[0082] Referring to the drawings in general and to
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[0084] Vacuum drawing conduit 100 is connected to a plurality of receivers 16, each of which receives, retains and dispenses, as needed, granular plastic resin material or other granular material to a process machine, such as a granulator, a blender, an extruder, or a molding press, as located preferably below a receiver 16. The process machines are not illustrated in
[0085] Further illustrated in
[0086]
[0087] In
[0088] During operation of the granular material conveying systems shown schematically in
[0089] Referring to
[0090] As illustrated in
[0091] As best shown in
[0092] The upper portion of baffle 52, defining fixed internal tubular segment 44, is adapted for sliding, preferably telescopic engagement with and movement therealong by movable tubular segment 42. Fixed to movable tubular segment 42 is a first strut 48 preferably extending transversally across the upper portion of movable tubular segment 42 and preferably secured at either end to movable tubular segment 42, as illustrated in
[0093] Movable sail 34 is preferably planar and positioned fixedly on second strut 50 to remain perpendicular with respect to the axis of vertically oriented outer tube 32. Movable sail 34 is preferably of generally triangular configuration, as best illustrated in
[0094] Movable sail 34 is positioned within generally vertically oriented outer tube 32 so that rectangular extremities 76 are closely adjacent to but do not contact the inner surface of preferably vertically oriented outer tube 32, so long as sail 34 moves vertically up and down within preferably vertically oriented external tube 32. The rectangular shape of extremities 76 with their outwardly facing preferably planar surface assures minimal friction and consequent minimal resistance to movement of movable sail 34 in the event one of rectangular extremities 76 contacts the interior surface of vertically oriented tube 32, should sail 34 for some reason move laterally, or otherwise, and become skew to the vertical axis of tube 32.
[0095] Movable internal tubular segment 42 is telescopically movable, unitarily with sail 34, relative to and along fixed internal tubular segment 44. A lower limit of movement of movable tubular segment 42 is illustrated in
[0096] When air is flowing through air flow limiter 30, as illustrated generally in
[0097] If air flow upwardly through air flow limiter 30 reaches an extreme level, above an acceptable level of operation of the granular material delivery system of which air flow limiter 30 is a part, the excessive force (resulting from the high volume of air flow contacting sail 34) pushes sail 34 upwardly to the point that upper annular edge 78 of movable internal tubular segment 42 contacts plate 46. In this condition, which is illustrated in
[0098] Once air flow stops through vertically oriented outer tube 32, gravity pulling downwardly on sail 34, connected movable internal tubular segment 42, and connected first and second struts 48, 50, causes these parts, which may preferably be fabricated together as a single integral assembly as shown in
[0099] With the self-regulating characteristic of air flow limiter 30, the assembly consisting of movable internal tubular segment 42, first and second struts 48, 50 and sail 34 may oscillate somewhat about the position at which air flow drawn by suction is at the desired level, as the speed of the vacuum pump drawing air through flow limiter 30 varies, and hence the flow varies in cubic feet per minute of air drawn.
[0100] Desirably, ends of first strut 48, which is depicted as being horizontally disposed in the drawings, are mounted in movable tubular segment 42 in movable fashion such that first strut 48 can move slightly, rotationally, relative to movable internal segment 42. This is to provide a small amount of play in the event movable sail 34 and second strut 50, which is vertically oriented and connected to movable sail 34, become skew with respect to the vertical axis of vertically oriented exterior tube 32. Should this occur, the movable characteristic of first strut 48, being slightly rotatable relative to movable internal tubular segment 42, effectively precludes movable internal tubular segment 42 from binding with respect to fixed internal tubular segment 44 and thereby being restricted from what would otherwise be freely telescoping movement of movable internal tubular segment 42 relative to fixed internal tubular segment 44.
[0101] Desirably first strut 48 is rotatable relative to movable internal tubular segment 42, to provide maximum freedom of vertical motion of movable internal tubular segment 42 in the event movable sail 34 becomes skew to the axis of vertically oriented exterior tube 32, with consequent frictional force restricting vertical movement of movable sail 34.
[0102] Baffle 52 preferably includes two portions, the upper portion preferably being defined by fixed internal tubular segment 44 and a lower portion preferably being defined by conical portion 66 of baffle 52. A lower edge of baffle 52 is circular and is designated 84 in the drawings. Circular edge 84 fits closely against the annular interior wall of vertically oriented exterior tube 32 so that all air passing upwardly through air flow limiter 30, namely through preferably vertically oriented exterior tube 32, is constrained to flow through the interior of baffle 52. The tight fitting of the circular lower edge of baffle 52 against the interior wall of vertically oriented exterior tube 32 forces all air entering flow limiter 30 from the bottom to flow through the interior of baffle 52, flowing upwardly through lower conical portion 66 of baffle 52.
[0103] The air then flows further upwardly through the interior of fixed internal tubular segment 44. Thereafter, if movable internal tubular segment 42 is spaced away from flow limiting horizontal plate 46, air flows along the surface of movable internal tubular segment 42, passing the upper annular edge 78 of movable internal tubular segment 42; air then flows around the space between edge 82 of flow limiting horizontal plate 46 and the interior annular wall of vertically oriented exterior tube 32. The air then flows out of air flow limiter 30 via open outlet end 56 formed in end cap 60.
[0104] In an alternate embodiment of the air flow limiter, baffle 52 may be constructed from two pieces that fit closely together, with the two pieces being in facing contact in the area where they define fixed internal tubular segment 44, but diverging one from another in the area where they define conical portion 66 of baffle 52. As illustrated in
[0105] In another alternative environment of the air flow limiter, baffle 52 is one single piece, preferably molded plastic, as illustrated in
[0106] The assembly illustrated in
[0107] Air flow limiter 30 preferably contains no springs. Air flow limiter 30 preferably contains no sensors to provide feedback to a control device; no sensors are needed because flow limiter 30 is self-regulating. Air flow limiter 30 preferably includes a tubular valve, closing against a flat surface, where the tubular valve is defined by movable internal tubular segment 42 closing against flow limiting horizontal plate 46. Movable internal tubular segment 42 is in the form of an open-ended cylinder and is connected to a plate in the form of movable sail 34 to move movable tubular segment 42 against flow limiting horizontal plate 46. Air flow limiter 30 uses gravity alone to open the valve defined by the assembly of movable internal tubular segment 42, movable sail 34, and the connecting structure therebetween.
[0108] In the air flow limiter illustrated in
[0109] Air flow limiter 30 functions equally well with a vacuum pump drawing air through air flow limiter 30 from bottom to top by application of vacuum to outlet end 56 as depicted generally in
[0110] While the invention and the modes of operation have been described clearly and in more than sufficient detail that one of skill in the art may practice the invention using the teachings of the instant application, and while the claims appended hereto are clear and concise and find full support in the foregoing specification, the invention is not limited to the embodiments described in the foregoing specification or to the literal language of the appended claims. The invention further embraces components, assemblies and methods not disclosed herein but which would perform substantially the same function in substantially the same way to achieve the same result as the apparatus and methods that are the subject of the appended claims, all in accordance with the spirit of the invention.
[0111] In the claims appended hereto, the term comprising is to be understood as meaning including, but not limited to while the phrase consisting of is to be understood a meaning having only and no more. The phrase consisting essentially of is to be understood to mean the specified, recited elements, materials or steps, as well as those that do not materially affect the basic and novel characteristics of the claimed invention. See In re Herz, 537 F.2d 549; 190 USPQ 461 (CCPA 1976); 2111 Manual of Patent Examining Procedure, Ninth Edition, Revision 07 2015, Last Revised Nov. 2015.