MULTIMODE OPTICAL FIBER CORE CANE CLASSIFICATION METHOD
20230094509 · 2023-03-30
Inventors
- John Steele Abbott, III (Elmira, NY)
- Scott Robertson Bickham (Corning, NY)
- Amanda Lee Billings (Wilmington, NC, US)
- Ian David Cook (Wilmington, NC, US)
- Simit Mayank Patel (Greensboro, NC, US)
Cpc classification
C03B37/027
CHEMISTRY; METALLURGY
C03B37/018
CHEMISTRY; METALLURGY
G05B19/4155
PHYSICS
C03B2203/26
CHEMISTRY; METALLURGY
B07C5/342
PERFORMING OPERATIONS; TRANSPORTING
G01M11/30
PHYSICS
C03B2203/23
CHEMISTRY; METALLURGY
G02B6/0288
PHYSICS
International classification
B07C5/342
PERFORMING OPERATIONS; TRANSPORTING
C03B37/018
CHEMISTRY; METALLURGY
C03B37/025
CHEMISTRY; METALLURGY
C03B37/027
CHEMISTRY; METALLURGY
G01M11/00
PHYSICS
Abstract
Methods for classifying a core cane of an multimode optical fiber are disclosed. In embodiments, the method includes determining a relative refractive index profile Δ(r) of the core cane; fitting the relative refractive index profile Δ(r) to an alpha profile Δ.sub.fit(r) defined by:
where Δ.sub.o,fit is a relative refractive index at a longitudinal centerline of the core cane, α.sub.fit is a core shape parameter, and a.sub.fit is an outer radius of the core cane; generating a non-alpha residual profile Δ.sub.diff(r)=Δ(r)−Δ.sub.fit(r) for the core cane; computing one or more metrics from Δ.sub.diff(r), and using the one or metrics in a classification of the core cane, the classification comprising a prediction of whether a bandwidth at a pre-determined wavelength of an optical fiber drawn from a preform comprising the core cane exceeds a pre-determined bandwidth at the pre-determined wavelength.
Claims
1. A method of classifying a core cane for use in forming a multimode optical fiber, the method comprising: determining a relative refractive index profile Δ(r) of the core cane; fitting the relative refractive index profile Δ(r) to an alpha profile Δ.sub.fit(r) defined by
2. The method according to claim 1, wherein: the one or more metrics comprises one or more of: (i) Δ.sub.diff−sum, neg=∫.sub.r=0.sup.r=x+αfitΔ.sub.diff,neg(r) dr, where x defines an analysis region and Δ.sub.diff,neg is Δ.sub.diff(r) multiplied by a weighting function z(r) that is 1 when Δ.sub.diff(r) is negative and 0 when Δ.sub.diff(r) is positive; (ii) Δ.sub.diff−sum, pos=∫.sub.r=0.sup.r=x+αfitΔ.sub.diff,pos(r) dr, where Δ.sub.diff,pos is Δ.sub.diff(r) multiplied by a weighting function y (r) that is 1 when Δ.sub.diff(r) is positive and 0 when Δ.sub.diff(r) is negative; (iii) a minimum negative value of Δ.sub.diff(r) between r=0 and r=x*a.sub.fit, Δ.sub.diff−neg, max; (iv) a maximum positive value of Δ.sub.diff(r) between r=0 and r=x*a.sub.fit, Δ.sub.diff−pos, max; and (v) a weighted summation τ.sub.err computed by:
τ.sub.err=∫.sub.r=0.sup.α.sup.
3. The method according to claim 2, wherein the one or more metrics further comprise a magnitude metric PW.sub.err computed by:
4. The method according to claim 2, wherein the computing one or more metrics from Δ.sub.diff(r) comprises computing each one of Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, the minimum negative value, the maximum positive value, and τ.sub.err.
5. The method according to claim 2, wherein: the one or more computed metrics includes τ.sub.err, and the weighting function g(r) is selected such that g(r)*Δ.sub.diff(r) estimates a difference between two mode group delays of an optical fiber produced from the core cane.
6. The method according to claim 5, wherein the comparing the one or more computed metrics with the values associated with the core canes used to form the optical fibers comprises determining that τ.sub.err has a negative value.
7. The method according to claim 1, further comprising generating a classification scheme for core canes using values of the one or more computed metrics associated with core canes used to form a plurality of optical fibers.
8. The method according to claim 7, wherein: the classification scheme comprises a plurality of bins, wherein each of the plurality of bins is defined by one or more numeral ranges associated with each of the one or more computed metrics, the plurality of bins comprises a highly rated bin generated using the values associated with the core canes used to form the optical fibers meeting the multimode fiber standard, and the comparing the one or more computed metrics with the values associated with the core canes used to form the optical fibers comprises determining whether the core cane satisfies the one or more numerical ranges associated with the highly rated bin.
9. The method according to claim 8, further comprising: determining that the core cane does not meet the one or more numeral ranges associated with the highly rated bin; and discarding the optical preform.
10. The method according to claim 1, further comprising comparing the relative refractive index profile Δ(r) to a target refractive index profile that deviates from the alpha profile Δ.sub.fit(r).
11. The method according to claim 1, wherein the pre-determined bandwidth and the pre-determined wavelength are defined by a multimode fiber standard.
12. The method according to claim 11, wherein the multimode fiber standard is an OM4 standard.
13. The method according to claim 1, wherein the fit for Δ.sub.fit(r) is a least squares fit using a weighting function w(r) different from 1.
14. The method according to claim 1, wherein the fit for Δ.sub.fit(r) is a least squares fit using two weighting functions w.sub.1(r) and w.sub.2(r) and one or more metrics computed from Δ.sub.fit1(r) and Δ.sub.fit2(r) and comprises an alpha profile difference metric α.sub.diff computed by:
α.sub.diff=α.sub.1−α.sub.2 where α.sub.1 and α.sub.2 comprise different values of α.sub.fit obtained using different weighting functions while fitting the relative refractive index profile Δ(r) to the alpha profile Δ.sub.fit1(r) using w.sub.1(r) and Δ.sub.fit2(r) using w.sub.2(r).
15. A method of fabricating a multimode optical fiber, the method comprising: fabricating a core cane comprising an up-dopant concentration that varies from a centerline of the core cane to an outer radius of the core cane in accordance with a predetermined relative refractive index profile Δ.sub.t(r) for the core cane; measuring a relative refractive index profile Δ(r) of the core cane; fitting the relative refractive index profile Δ(r) to an alpha profile Δ.sub.fit(r) defined by
τ.sub.err=∫.sub.r=0.sup.α.sup.
16. The method according to claim 15, wherein the further processing comprises: depositing a cladding layer onto an exterior surface of the core cane to form a fiber pre-form; and drawing the fiber pre-form into the multimode optical fiber.
17. The method according to claim 15, wherein: the one or more selection criteria comprises a numerical range for τ.sub.err, and the weighting function g(r) is selected such that g(r)*Δ.sub.diff(r) estimates a difference between two mode group delays of an optical fiber produced from the core cane.
18. The method according to claim 15, wherein the numerical range for τ.sub.err comprises negative values, the negative values being associated with selecting the core cane for further processing into the multimode optical fiber.
19. The method according to claim 15, further comprising generating the one or more selection criteria by: fabricating a plurality of core canes; determining one or more of Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, the minimum negative value, the maximum positive value, and τ.sub.err, for each of the plurality of core canes; processing each of the plurality of core canes to form a plurality of multimode optical fibers; determining which ones of the plurality of multimode optical fibers satisfy a multimode fiber standard, and establishing the one or more numerical ranges of the one or more selection criteria based on the ones of the plurality of multimode optical fibers that satisfy the multimode fiber standard.
20. A method of ranking a core cane among a plurality of optical core canes for use in forming a multimode optical fiber, the method comprising: determining a relative refractive index profile Δ(r) of the core cane; fitting the relative refractive index profile Δ(r) to an alpha profile Δ.sub.fit(r) defined by
τ.sub.err=∫.sub.r=0.sup.α.sup.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
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DETAILED DESCRIPTION
[0056] Reference will now be made in detail to embodiments for ranking or classifying core canes for use in forming a multimode optical fiber. The ranking may be based on one or more metrics computed based on a non-alpha residual profile Δ.sub.diff(r) for the core cane representing deviations of a relative refractive index profile Δ(r) of the core cane from an alpha profile Δ.sub.fit(r). As described herein, the metrics described herein may quantify radial positions within the core cane at which the non-alpha residual profile Δ.sub.diff(r) is positive or negative, as well as identify magnitudes of local maxima and minima of the non-alpha residual profile Δ.sub.diff(r). The metrics described herein may also include a weighted summation of the non-alpha residual profile Δ.sub.diff(r), with the weights being selected such that the weighted summation approximates a group mode delay difference that has been determined to differentiate between core canes resulting in multimode fibers (MMFs) conforming with a MMF standard and core canes resulting in MMFs not conforming with the MMF standard. Ranges associated with each of the metrics described herein may be grouped together and form classification bins used to rank a plurality of core canes. A highly-rated bin, for example, may be associated with a first set of ranges for the metrics determined to most likely result in a MMF conforming with the MMF standard, while a low rated bin may be associated with a second set of ranges for the metrics determined to be least likely to result in a MMF conforming with the MMF standard. Core canes determined to be in the low-rated bin may be discarded or not processed (e.g., provided with an outer cladding layer, drawn into an optical fiber, etc.) to save production costs associated with non-conforming fibers. Process variables such as the relative thickness of the overclad layer, the draw tension and the draw speed may also be selected or modified in real time based on the non-alpha residual profile Δ.sub.diff(r) to improve the probability that fibers made from the core cane will conform to the MMF standard.
[0057] As used herein, the term “optical fiber preform” refers to a consolidated glass body formed during a process of fabricating an optical fiber prior to the consolidated glass body being drawn into a final form for incorporation into an optical fiber. Optical fiber preforms may include core canes. A core cane is a consolidated and drawn glass body that may or may not be formed from multiple layers of glass. For example, certain core canes may include an inner cladding layer disposed on an exterior surface of a core portion thereof. In such examples, the core portion may comprise a first dopant (e.g., an up-dopant such as Ge) and the inner cladding layer may comprise a second dopant (e.g., a down-dopant such as F).
[0058] As used herein, the term “MMF standard” refers to an industry OM standard (e.g., OM1, OM2, OM3, OM4, and OM5) providing requirements for MMFs (e.g., ISO/IEC 11801 and ANSA/TIA-568-C.3). The OM1-OM2-OM3 nomenclature is given in ISO/IEC 11801 most recently in 11801-1:2017. Each OM-standard fiber has different physical characteristics (e.g., core radius, cladding radius, relative refractive index profile, etc.) that result in different performance characteristics, including different effective modal bandwidths (EMBs). For example, MMF may be verified to meet the OM4 standard if it comprises a minimum EMB (=1.13*minEMBc) of 4700 MHzkm for a 850 nm laser source by performing an industry standard measurement referred to as a Differential Mode Delay, or “DMD measurement.”
[0059] The phrase “relative refractive index,” as used herein, is defined as:
where n(r) is a measured refractive index and the term n.sub.REF is the reference relative refractive index for the measurement. The refractive index and relative refractive index percent are measured at 800 nm unless otherwise specified. The reference relative refractive index corresponds to fused silica, which has a value of 1.453317 at 800 nm.
[0060] As used herein, the relative refractive index is represented by A and its values are given in units of “%,” unless otherwise specified. In cases where the refractive index of a region is less than the reference index n.sub.REF, the relative refractive index is negative and is referred to as a depressed region or depressed-index region, and the minimum relative refractive index of the region is calculated at the point at which the relative refractive index is most negative in the region, unless otherwise specified. In cases where the refractive index of a region is greater than the reference index n.sub.REF, the relative refractive index is positive and the region can be said to be raised or to have a positive index.
[0061] The phrase “relative refractive index profile,” as used herein, refers to the relative refractive index as a function of radial position within an optical fiber, core cane, or optical fiber preform. A relative refractive index profile for a fiber preform, core cane, or optical fiber may be expressed as Δ(r) to express a relative refractive index as a function of radial position relative to a centerline.
[0062] The term “α-profile” or “alpha profile” refers to a fit to a relative refractive index profile of an optical fiber preform, expressed in terms of Δ.sub.fit(r) which is in units of “%.” For a profile segment beginning at the centerline of a fiber preform (i.e., r=0), the α-profile has the form
Δ(r)=Δ.sub.0[1−(|r|/α.sub.fit).sup.α], 0≤r≤a (2)
where Δ.sub.o is the relative refractive index at the longitudinal centerline, a is an outer radius of the core of the MMF and Δ is a curvature of the core. The expression given by Equation 2 may be used to fit a core region of a measured refractive index profile over a radial region according to
Δ.sub.fit(r)=Δ.sub.0,fit[1−(|r|/α.sub.fit).sup.α.sup.
where Δ.sub.o, fit is the relative refractive index at the longitudinal centerline (a fitting parameter), a.sub.fit is a fit outer radius of the core of the MMF and α.sub.fit is a fit core shape parameter. The parameters Δ.sub.0, a.sub.fit, and α.sub.fit may be determined using the fitting techniques described herein. It should be understood that the Equations 2 and 3 may be used to characterize a refractive index profile of an optical fiber, a core cane, or an optical fiber preform. That is, Equations 2 and 3 may be used to characterize the relative refractive index profile at any step in a fabrication process in an optical fiber, including any combination of components or composition.
[0063] MMFs may propagate many modes. The majority of the optical power transmitted by the optical fiber is carried in the core region by higher order modes at wavelengths well-removed from their cutoff wavelength. These guided modes can be represented by a radial mode number m and an azimuthal mode number n. As used herein, the term “mode group” refers to collections of degenerate modes. Modes are said to be degenerate when they have the same, or substantially the same cutoff wavelength and propagation characteristics. A mode group is represented by an integer number, the principal mode number P, where P=2m+n+1.
[0064] As used herein, the term “EMBc” (or “calculated EMB”) refers to constructing an output pulse using a weighted sum of DMD (differential mode delay) pulses. A single DMD for a fiber can be used to simulate the effect of different lasers by using different weighting functions. The term “minEMBc” (or “minimum calculated EMB”) refers to the minimum EMBc of a set of 10 EMBc's generated with 10 different weighting functions as standardized by TIA/EIA 455-220A and IEC 60793-1-49. The EMB values are determined from DMD measurements and are related to the minimum of the EMBc values by a factor of 1.13 (i.e., minEMB=1.13×minEMBc).
[0065] Directional terms as used herein—for example up, down, right, left, front, back, top, bottom—are made only with reference to the figures as drawn and are not intended to imply absolute orientation.
[0066] As used herein, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a” component includes aspects having two or more such components, unless the context clearly indicates otherwise.
[0067] Referring now to
[0068] In embodiments, the optical fiber 10 described herein with respect to
[0069] In embodiments, dopants are incorporated into the precursor materials or soot prior to or during consolidation to adjust the refractive index of the deposited soot material and provide the relative refractive index profile Δ(r) depicted in
[0070] In embodiments, during formation of the core region 12, the target rod may be removed and the fragile porous preform is thereafter heated to consolidate the porous preform into a solid, clear glass core preform. After consolidation, the core preform may then be heated in a furnace and drawn into a slender rod or core cane. The resultant rod can be segmented along the axial direction to form a plurality of individual core rods or core canes. In embodiments, each core cane may contain only core material (e.g., up-doped silica). In such a state, each core cane may be evaluated using the methods described herein to determine each core cane's suitability for further processing into optical fiber. In embodiments, after evaluation via the methods described herein, additional material, such as cladding material, may be added such that the core cane includes at least a portion of a cladding region. Once formed, the completed optical fiber preform comprising both core material and cladding material is drawn into an optical fiber comprising a core and one or more cladding layers surrounding the core. An apparatus that may be used to draw an optical fiber preform into the optical fiber 10 is described in greater detail herein with respect to
[0071] Referring still to
[0072] In view of the foregoing, a core cane used to form, for example, the core region 12 of the optical fiber 10, may be pre-evaluated prior to performance of additional process steps (e.g., deposition of cladding material thereon and drawing into an optical fiber) thereon. The evaluation may include computing one or more metrics based on a non-alpha residual profile Δ.sub.diff(r) for the core cane representing deviations of a relative refractive index profile Δ(r) of the core cane from an alpha profile Δ.sub.fit(r), as defined by Equation 2 herein. To generate the alpha profile Δ.sub.fit(r), the relative refractive index at a plurality of different radial positions within a core cane may be initially measured. Such relative refractive index measurements may be conducted via any suitable measurement technique. For example, in embodiments, the relative refractive index profile Δ(r) of a particular core can may be determined by scanning an optical beam through the core cane and measuring the deflection angle of the refracted optical beam exiting the preform at a plurality of different orientations. In embodiments, the measurement techniques employed in U.S. Pat. No. 9,989,458 B2, entitled “High Precision Measurement of Refractive Index Profile of Cylindrical Glass Bodies,” filed on Oct. 30, 2015, hereby incorporated by reference in its entirety, may be used to measure a relative refractive index profile Δ(r).
[0073] In embodiments, after a relative refractive index profile Δ(r) for a particular core cane is measured, the relative refractive index profile Δ(r) is fit to an alpha profile Δ.sub.fit(r) defined in Equation 3 herein using a suitable fitting technique. A least squares fitting technique or other suitable fitting algorithm may be employed to generate the alpha profile Δ.sub.fit(r). For example in embodiments, an iterative least squares fitting technique may be applied. Then initial values of the maximum relative refractive index Δ.sub.o,fit, α.sub.fit, and a.sub.fit are obtained (e.g., Δ.sub.o,int, α.sub.int, and α.sub.int) from inspection of an initial relative refractive index profile Δ(r) of a core cane (α.sub.o,int=Δ.sub.max, of the core cane, α.sub.int=2.1, and a.sub.int=an outer radius of a core cane) and used to create a trial function Δ.sub.trial(r) between r=0 and r=a.sub.int having the form of Equation 2 herein, with the Δ.sub.o,fit-int, α.sub.int, and a.sub.int substituted therein. The fitting technique may select the values for Δ.sub.o,fit, α.sub.fit, and a.sub.fit that minimize a least squares error χ.sup.2:
χ.sup.2=Σ.sub.i=1.sup.Mw(r.sub.i)*(Δ.sub.trial(r.sub.i)−Δ(r.sub.i)).sup.2 (4)
where M is the number of data points of the measured relative refractive index profile Δ(r) and w(r.sub.i) is a weighting function. That, is, in order to determine an alpha profile Δ.sub.fit(r) for a particular core cane, Equation 4 herein may be minimized using a suitable curve fitting technique such as the Nelder-Mead algorithm (Nelder, John A. and R. Mead, “A simplex method for function minimization,” Computer Journal 7: 308-313 (1965), which is incorporated herein by reference as though fully set forth in its entirety. Press, William H. and Teukolsky, Saul A. Numerical Recipes: The Art of Scientific Computing (Cambridge Univ Press, 1986 and later editions), Section 10.4 pp. 289-293), which is incorporated herein by reference as though fully set forth in its entirety, may be used to identify values for Δ.sub.o,fit, a.sub.fit, and α.sub.fit that minimize the least squared error, as defined above in Equation 4 above. Any particular weighting scheme may be used in the least squares fitting method. The Nelder-Mead algorithm or an equivalent iterative approach is utilized because the function in Equation 2 is nonlinear, and in the preferred embodiment the weight function in Equation 4 (further specified in Equation 5 below) depends on one or more of the fitting parameters and hence varies slightly with each iteration. In embodiments, the weighting function w(r) in Equation 4 may exclude or de-emphasize radial regions where the measurement accuracy is low or there are known “non-alpha” errors (for example, when a centerline dip or peak is present) in the refractive index profile by selection of a fitting region. In embodiments, a particular weighting function w(r.sub.i) utilized within Equation 4 may be zero outside of a fitting region and be non-zero or vary as a function of radial position within the fitting region. The relationships between refractive index errors and “alpha error” and “non-alpha errors” is known to those skilled in the art, and is described in Marcuse, Principles of Optical Fiber Measurements, pp. 255-310, (Academic Press, 1981), which is incorporated herein by reference as though fully set forth in its entirety, and to Olshansky, R., “Propagation in Glass Optical Waveguides,” Rev. Mod. Phys., Vol. 51, No. 2, April 1979, pp. 341-367, which is incorporated herein by reference as though fully set forth in its entirety.
[0074]
[0075] within a fitting region 301 and be equal to zero outside of the fitting region 301. In Equation 5, the a.sub.fit, k value represents a value for a.sub.fit of a particular iteration k of the fitting method (k=1,2,3, . . . ) being used. For example, during an initial iteration, the value a.sub.int associated with the initial estimate may be input into Equation 5 and updated until constraints of the particular fitting algorithm being used are satisfied. In
[0076]
[0077] To identify metrics that may be computed from a non-alpha residual profile associated with a core cane, a plurality of non-alpha residual profiles were measured for a plurality of core canes, each of which was processed into a plurality of MMFs to provide a distribution of MMFs associated with the core cane. DMD measurements were then taken to calculate the minEMBc values for each of the MMFs and to determine whether the MMFs drawn from each of the core canes met the OM4 standard.
[0078]
[0079] At block 502, a core cane for a MMF is provided. In embodiments, the core cane may be fabricated via outside vapor deposition or other suitable techniques. For example, a silica soot body may be formed by reacting precursor materials to generate core glass soot that is deposited onto a target rod to form a soot body. Dopants may be incorporated into the soot body prior to or during consolidation of the soot body to produce a fiber preform having a relative refractive index profile. The fiber preform may then be heated in a draw furnace and drawn into a plurality of core canes including the core cane. It should be understood that the present disclosure is not limited to fiber preforms fabricated by outside vapor deposition. Non-alpha residual profiles may apply to fiber preforms generated by modified chemical vapor deposition (MCVD) or plasma activated chemical vapor deposition (PCVD), where the relative refractive index profile of the core canes can be measured before drawing.
[0080] At block 504, a relative refractive index profile Δ(r) is determined. The relative refractive index profile Δ(r) may be measured with a suitable scanning technique, such as the method disclosed in U.S. Pat. No. 9,989,458 B2, entitled “High Precision Measurement of Refractive Index Profile of Cylindrical Glass Bodies,” filed on October 30, 2015, hereby incorporated by reference in its entirety.
[0081] At block 506, the relative refractive index profile Δ(r) is fit to an alpha profile Δ.sub.fit(r). A suitable least squares fitting method, such as the Nelder-Mead algorithm (Nelder, John A. and R. Mead, “A simplex method for function minimization,” Computer Journal 7: 308-313 (1965)) may be used to identify values for Δ.sub.o,fit, a.sub.fit, and/or α.sub.fit that minimize the least squared error, as defined above in Equation 4. Any particular weighting scheme may be used in the least squares fitting method. In embodiments, multiple weighting schemes are used to generate a plurality of alpha profiles (e.g., corresponding Δ.sub.fit,1(r) and Δ.sub.fit,2(r) described herein with respect to
[0082] At block 508 metrics of the core cane are computed based on either Δ.sub.fit(r) and/or α.sub.fit. For example, in embodiments, a non-alpha residual profile Δ.sub.diff(r)=Δ(r)−Δ.sub.fit(r) is generated for the core cane as indicated in block 508a (
[0083] Alternatively or additionally, an a difference metric α.sub.diff(r)=α.sub.1(r)−α.sub.2(r) may be generated for the core cane as indicated in block 508a′ (
[0084] As described above, with respect to
Δ.sub.diff−sum, neg=∫.sub.r=0.sup.r=x*α.sup.
where x defines an analysis region (e.g., in embodiments, x is less than 0.5, such as x=0.2) and Δ.sub.diff, reg is Δ.sub.diff(r) multiplied by a weighting function y(r) that is 1 when Δ(r) is less than Δ.sub.fit(r) and 0 when Δ(r) is greater than Δ.sub.fit(r); and
Δ.sub.diff−sum, pos=∫.sub.r=0.sup.r=x*α.sup.
Δ.sub.diff, pos is Δ.sub.diff(r) multiplied by a weighting function z(r) that is 1 when Δ(r) is greater than Δ.sub.fit(r) and 0 when Δ(r) is less than Δ.sub.fit(r).
[0085] Additional metrics that may help distinguish between high and low quality core canes provide maximum positive and negative values of the difference profile. In embodiments, such metrics include Δ.sub.diff−ne g, max, which corresponds to a maximum magnitude that Δ(r) is exceed by Δ.sub.fit(r) between r=0 and r=x*a.sub.fit, and Δ.sub.diff−pos, max, which corresponds to a maximum magnitude that Δ(r) exceeds Δ.sub.fit(r) between r=0 and r=x*a.sub.fit. In embodiments, the metrics Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, Δ.sub.diff−neg, max, Δ.sub.diff−pos, max are computed within an analysis region proximate to a centerline of the core cane. For example, computation of the metrics Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, Δ.sub.diff−neg, max, Δ.sub.diff−pos, max may be performed in the innermost 20% of the core cane (e.g., until a ratio to a radial position r to a.sub.fit is 0.2). The metrics Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, Δ.sub.diff−neg, max, Δ.sub.diff−pos, max are graphically depicted and described in greater detail herein with respect to
[0086] In embodiments, another metric that may be computed from the non-alpha residual profile is a weighted summation τ.sub.err computed by:
τ.sub.err=∫.sub.r=0.sup.α.sup.
where g(r) is a predetermined weighting function. In embodiments, the weighting function g(r) is selected such that g(r)*Δ.sub.diff(r) estimates a difference between two mode group delays of an optical fiber produced from the core cane. In embodiments, the weighting function g(r) is selected to maximize separation between the 100% OM4 core canes and the 0% OM4 core canes. In embodiments, the weighting function g(r) is selected such that the metric τ.sub.err estimates a difference between a sixth mode group delay and a first mode group delay (e.g., τ.sub.6−τ.sub.1, as defined herein). It was unexpectedly discovered that core canes resulting in a slightly negative estimated τ.sub.6−τ.sub.1 mode group delay difference tended to produce a higher yield of MMFs conforming to the OM4 standard. The derivation of the weighting function g(r) to estimate the difference between a sixth mode group delay τ.sub.6−τ.sub.1 is described in greater detail herein with respect to
[0087] In embodiments, the metrics computed based on the non-alpha residual profile may also include a magnitude metric PW.sub.err computed by:
The PW.sub.err metric represents a total amount that the measured relative refractive index profile Δ(r) deviates from the alpha profile Δ.sub.fit(r).
[0088] In embodiments, the metrics computed to characterize the core cane may also include an alpha profile difference metric α.sub.diff computed by:
α.sub.diff=α.sub.1−α.sub.2 (10)
as noted herein, where α.sub.1 and α.sub.2 comprise different values of α.sub.fit in Equation 3 computed using the weighting functions w.sub.1(r) and w.sub.2(r) described above with respect to
[0089] Referring still to
[0090] Referring still to
[0091]
[0092] As noted for example in the book Optical Waveguide Theory by Snyder and Love (Chapman and Hall, 1983) (eqn. 33-11 p. 643), the group delay Tm associated with a particular mode m is given by:
where c is the speed of light. In embodiments, the change in mode delay δτ.sub.m for each individual mode for an optical fiber having a relative refractive index profile Δ(r) that deviates from the base relative refractive index profile Δ.sub.b(r) (i.e., comprises a non-alpha residual profile Δ.sub.diff(r)) may be computed as:
where A is a scaling factor and k is the wave number (2 π/λ), with λ being the wavelength of light propagating through the MMF. This equation can be derived from equation 33-21 p. 645 in the book Optical Waveguide Theory by Snyder and Love (equation 33-21 gives an equation for δβ.sub.m and using Equation 11 one converts it to an equation for δτ.sub.m). Equation 12 may be simplified for the mode groups associated with OM4 fiber to the form
where each mode group has a pseudowave function (Ψ.sub.g(r)).sup.2 which is the sum of all the wave functions (squared) of the individual modes m in the group g (because it is normalized so the integral is 1, it is the average of the individual functions and we divide by the number of modes in the group). It is thus a weighted average of the individual scalar wave modal functions (Ψ.sub.m(r)).sup.2 of the mode group, with the radial modes being weighted at unity and the skew modes receiving a weight of 2 (because there are two individual skew modes corresponding to sine/cosine). The reason for organizing Equation 13 in “groups” is that this is what is observed in the measurement of output pulses in OM4 fiber using the differential mode delay (DMD) measurement; in addition this reduces the size of the matrix in Equation 14 below (there are about 100 individual modes but only about 16 groups).
[0093] Converting Equation 13 to discrete form, the mode group delay τ.sub.m for an optical fiber that deviates from the base relative refractive index profile Δ.sub.b(r) may be computed as:
τ.sub.g=C.sub.grN.sub.r, (14)
where N.sub.r is a vector of measured refractive indices at a plurality of radii within the optical fiber (e.g., a discrete representation of the relative refractive index profile Δ(r)) and C.sub.gr is a perturbation matrix connecting the plurality of mode groups to index errors as a function of radial position, numerically equivalent to Equation 13. Accordingly, at block 602, the method 600 includes computing a perturbation matrix C.sub.gr for the plurality of mode groups of an optical fiber having a non-alpha residual profile Δ.sub.diff(r).
[0094] At block 604, the method 600 includes selecting a mode group delay difference differentiating between optical fibers complying with a standard from optical fibers not complying with the standard. In embodiments, a relative refractive index profile Δ(r) is measured for a plurality of core canes to generate a plurality of vectors N.sub.r in Equation 14 for each core cane. Each of the vectors N.sub.r may be multiplied by the perturbation matrix C.sub.gr computed at block 602 to generate a plurality of mode group delays τ.sub.g for each core cane. The core cane may then be processed into MMFs and DMD measurements may be taken to determine whether MMFs conform with a MMF standard (e.g., the OM4 standard). Correlations between different pairs of the group mode delays τ.sub.g and whether the MMFs complied with the OM4 standard may then be identified.
[0095] In an example,
τ.sub.METRIC 1=τ.sub.6−τ.sub.6=C.sub.1rN.sub.r−C.sub.2rN.sub.r (15a)
[0096] Example Metric 2 is the RMS width of a pulse formed by the mode delays each with a specified weight P.sub.g (the mode power distribution MPD). For example, a so-called “overfilled launch distribution” corresponds to each of the m individual modes having the same power, so that the relative power in group is proportional to g. The MPD P.sub.g is normalized so the sum is 1.
τ.sub.METRIC 2=√{square root over (Σ.sub.gP.sub.g(τ.sub.g−τ.sub.ave).sup.2)};τ.sub.ave=Σ.sub.gP.sub.gτ.sub.g (15b)
[0097] Example Metric 3 is the so-called 3 dB bandwidth f.sub.3dB of the fiber, which can be calculated from the estimated τ.sub.g and the assumed MPD P.sub.g using formulas explained in Chapter 7 of the book Optical Fiber Telecommunications VIA (Elsevier, 2013, pp. 243-282, equations 7.5 and 7.6). The 3 dB bandwidth f.sub.3dB is the frequency f where the amplitude of the impulse response |H(f)| reaches 0.5, where |H(f)| is given by:
[0098] With reference to
[0099]
[0100] In embodiments, a similar mode of analysis may be used to identify ranges associated with any of the metrics computed from a non-alpha residual profile Δ.sub.diff(r) described herein (e.g., Δ.sub.diff−sum, neg, Δ.sub.diff−sum, pos, Δ.sub.diff−neg, max, Δ.sub.diff−pos, max, τ.sub.err, PW.sub.err, and α.sub.diff). That is, such metrics may be measured for a plurality of core canes, which are subsequently processed into a plurality of MMFs. DMD measurements may be performed on the MMFs and plots for each of the metrics similar to the plot 700 may be generated. These plots may be used to identify ranges associated with each of the metrics that are associated with higher quality and lower quality core canes.
[0101]
[0102]
[0103] In the plot 902, the non-alpha residual profile is positive proximate to the longitudinal centerline of the core cane (indicating that Δ(r) is greater than Δ.sub.fit(r)). As shown, in such cases, the metric Δ.sub.diff−sum, pos is the area between the alpha fit Δ.sub.fit(r) and the relative refractive index profile Δ(r) from the longitudinal centerline to the nearest radial point 903 where the relative refractive index profile Δ(r) crosses the alpha fit Δ.sub.fit(r) (i.e., representing a point where the difference profile Δ.sub.diff(r) is 0). The metric Δ.sub.diff−pos, max is a maximum positive deviation of the relative refractive index profile Δ(r) from the alpha fit Δ.sub.fit(r) within an analysis region between the longitudinal centerline and a radial position that is 20% of an outer radius (e.g., corresponding to the value a.sub.fit of the alpha fit Δ.sub.fit(r)) of the core cane. It should be appreciated that, in embodiments, the analysis region may be a different proportion of the outer radius (e.g., greater than or equal to 5% and less than or equal to 50%, greater than or equal to 10% and less than or equal to 40%, greater than or equal to 15% and less than or equal to 30% of the outer radius) of the core cane. However, it has been found that typical limiting sources of the OM4 standard bandwidth metric minEMBc are located within the inner half (e.g., corresponding to a region extending radially outward from the longitudinal centerline to half the outer radius of the core cane).
[0104] While the preceding example pertained to measurement of mode group delays at 850 nm, it is anticipated that the method 600 may be used in a process of classifying core canes at other suitable wavelengths (e.g., 953 nm, 980 nm, 1060 nm, 1310 nm). In embodiments, the perturbation matrix C.sub.mr in Equation 14 may be used to estimate mode group delays at wavelengths other than 850 nm, where there are different numbers of mode groups for the same optical fiber. A matrix Cmr computed at 850 nm may be used to compute the τ.sub.err metric at other wavelengths (e.g., 953 nm), though re-computation of the matrix Cmr (e.g., via performance of the method of
[0105] Referring now to
[0106] At block 1002, a plurality of core canes are fabricated. In embodiments, any suitable fabrication method may be used to form the plurality of core canes. For example, in embodiments, an OVD method is deployed where soot bodies are formed on target rods by reacting a silica precursor (e.g. by flame combustion or flame hydrolysis) in proximity to the target rods. The soot bodies may be subsequently up-doped with a suitable up-dopant to generate a graded relative refractive index profile that approximates an alpha profile and consolidated to form a core blank. The core blank may then be drawn to form a plurality of core canes. Such a process may be repeated a number of times to fabricate a plurality of core canes from a plurality of different core blanks. In embodiments, other suitable methods (e.g., MCVD or PCVD) may be employed to form the core canes.
[0107] At block 1004, relative refractive index profiles Δ(r) are measured for each of the plurality of core canes fabricated at block 1002. Any suitable method may be used to measure the relative refractive index profiles Δ(r) as described above. At block 1006, metrics are computed for each of the plurality of core canes based on deviations of each relative refractive index profile Δ(r) from alpha profiles Δ.sub.fit(r). The metrics may be computed via performance of a process similar to that described herein with respect to the method 500 described with respect to
[0108] At block 1008 the plurality of core canes may be processed into a plurality of optical fibers. For example, in embodiments, a cladding or an overcladding layer is deposited on the core canes (e.g., via flame deposition, chemical vapour deposition, a rod-in-tube method, or other suitable deposition technique) to form fiber preforms, which are subsequently transferred to a draw furnace and drawn into optical fibers. An embodiment of a draw furnace that may be used to form the plurality of optical fibers is described in greater detail herein with respect to
[0109] At block 1012, a plurality of classification bins are formed based on the values of the metrics computed at block 1006 and the plurality of optical fibers were determined to meet the MMF standard or not meet the MMF standard at block 1010. Each of the classification bins may comprise a different set of numerical ranges associated with each of the metrics computed at block 1006. The numerical ranges may be determined by generating plots similar to the plot 700 described herein with respect to
[0110] A similar procedure may be followed for any of the other metrics described herein. The numerical ranges associated with highly rated fibers may be grouped together to form a highly rated classification bin comprising numerical ranges associated with each of the metrics. The numerical ranges associated with low rated fibers may be grouped together to form a low rated classification bin comprising numerical ranges associated with each of the metrics. A medium classification bin, representing core canes that may result in optical fibers conforming with the MMF standard, may comprise a different set of numerical ranges than either the highly rated classification bin or a lower rated classification bin. In embodiments, the medium classification bin comprises a combination of numerical ranges from the highly rated classification bin and the low rated classification bin.
[0111] Referring now to
[0112] During the drawing of optical fiber, the optical fiber 10 is pulled from a bottom portion of optical fiber preform 1104 by tractor 1106. After leaving the draw furnace 1102, the optical fiber 10 encounters a diameter monitoring device 1108 that provides a signal used in a feedback control loop to regulate a speed of tractor 1106 and maintain a constant fiber diameter. The optical fiber 10 then passes through a fiber tension measurement device 1110 that measures the tension of the optical fiber 10 and provides a feedback control loop to regulate the tension of optical fiber 10 and maintain a desired draw tension setting.
[0113] Once the optical fiber 10 is drawn from optical fiber preform 1104, the optical fiber 10 is cooled in a cooling tube 1112 or other controlled cooling treatment device that may be coupled to or remote from the exit of the draw furnace 1102, after optical fiber 10 is coated by coater 1114 that can apply a polymeric-based coating material to the outside surface of the optical fiber 10. The optical fiber 10 may also pass through a coating curing apparatus 1116 that cures the polymeric coating (e.g. with ultraviolet light). The optical fiber 10 is then wound onto a spool or reel 1118. Various optical attributes of the optical fiber, including the bandwidth are typically measured off-line.
[0114] The draw production system 1100 is also shown having a tension controller 1120 that may be implemented as a computer having a microprocessor 1122 and memory 1124. It should be appreciated that any processing circuitry and memory storage medium may be employed. Tension controller 1120 receives the output of diameter monitoring device 1108 and the output of the fiber tension measurement device 1110 and may process the inputs with one or more software programs. Tension controller 1120 also provides an output 1126 such as to a display or other human machine interface (HMI), for a user to view tension values indicative of the draw tension for each fiber wound on each reel. It should be appreciated that optical fiber 10 may be drawn from an optical fiber preform at different fiber tensions to achieve different values of the a described herein and hence may result in different bandwidth characteristics for the optical fiber 10. A user selected target tension T is provided as an input to tension controller 1120 (such as through the HMI) to allow a user to select a desired target tension (set point) to achieve a desired bandwidth characteristic of the optical fiber being produced.
[0115] In embodiments, the tension controller 1120 generates a temperature control output 1128 in response to the user selected target tension that may be used to control the temperature of the draw furnace 1102. The temperature control output 1128 may adjust the temperature of the draw furnace 1102 to achieve the desired fiber draw tension, according to one embodiment. Typically, an increase in the temperature of the draw furnace 1102 will cause a decrease in the tension of the drawn fiber, whereas a decrease in the temperature of the draw furnace 1102 will cause an increase in the tension of the drawn fiber. The temperature of the furnace may be adjusted with a feedback loop until the draw tension reaches the user selected tension set point. It should be apparent that the draw furnace temperature comprises a slow feedback loop as the furnace temperature changes relative slowly. In embodiments, the tension of the drawn fiber may be adjusted through speed control output 1130 from tension controller 1120 to tractor 1106. The rotational speed of tractor 1106 controls the linear speed of the fiber being drawn by tractor 1106. Tractor 1106 may be controlled by tension controller 1120 responsive to the user selected target tension.
[0116] In embodiments, the tension controller 1120 described herein with respect to
[0117] In embodiments, the computations described herein with respect to the methods 500, 600, and 1000 of
[0118] In view of the foregoing description, it should be understood that methods of classifying or ranking core canes based on metrics computed from a difference profile Δ.sub.diff(r)=Δ(r)−Δ.sub.fit(r) are disclosed. The classification schemes described herein beneficially take into account alpha deviation profiles associated with core canes that successfully produced MMFs conforming to an MMF standard. The metrics described herein that are used to classify the core canes have been pre-selected based on aspects of alpha deviation profile signatures that differentiate core canes successfully producing MMF standard compliant MMFs from core canes that are not successful in producing MMF standard compliant MMFs. For example, as described herein, a weighting function g(r) may be determined such that the τ.sub.err metric described herein approximates a mode group delay difference (e.g., τ.sub.6−τ.sub.1) that differentiates non-OM4 compliant core canes from OM4 compliant core canes. Moreover, alpha deviation profile signatures were identified by averaging a plurality of difference profiles Δ.sub.diff(r) associated with a plurality of core canes that successfully produced MMFs complying with the OM4 standard and another plurality of difference profiles Δ.sub.diff(r) associated with another plurality of core canes that did not successfully produce MMFs complying with the OM4 standard. Such averaging of similar profiles enabled numerical ranges associated with the metrics described herein to be calculated such that core canes may be classified based on a likelihood of successful fabrication of MMF standard compliant fibers.
[0119] Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order, nor that with any apparatus specific orientations be required. Accordingly, where a method claim does not actually recite an order to be followed by its steps, or that any apparatus claim does not actually recite an order or orientation to individual components, or it is not otherwise specifically stated in the claims or description that the steps are to be limited to a specific order, or that a specific order or orientation to components of an apparatus is not recited, it is in no way intended that an order or orientation be inferred, in any respect. This holds for any possible non-express basis for interpretation, including: matters of logic with respect to arrangement of steps, operational flow, order of components, or orientation of components; plain meaning derived from grammatical organization or punctuation, and; the number or type of embodiments described in the specification.
[0120] It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, it is intended that the specification cover the modifications and variations of the various embodiments described herein provided such modification and variations come within the scope of the appended claims and their equivalents.