Temperature compensated compound resonator
09991869 ยท 2018-06-05
Assignee
Inventors
Cpc classification
International classification
H03H3/013
ELECTRICITY
H03H9/24
ELECTRICITY
Abstract
The invention concerns microelectromechanical resonators. In particular, the invention provides a resonator comprising a support structure, a doped semiconductor resonator suspended to the support structure by at least one anchor, and actuator for exciting resonance into the resonator. According to the invention, the resonator comprises a base portion and at least one protrusion extending outward from the base portion and is excitable by said actuator into a compound resonance mode having temperature coefficient of frequency (TCF) characteristics, which are contributed by both the base portion and the at least one protrusion. The invention enables simple resonators, which are very well temperature compensated over a wide temperature range.
Claims
1. A microelectromechanical resonator device comprising; a support structure, an actuator, a doped semiconductor resonator, wherein the resonator has a base portion and at least one protrusion extending from the base portion, and wherein the resonator is excitable by said actuator into a compound resonance mode having temperature coefficient of frequency (TCF) characteristics which are contributed by both the base portion and the at least one protrusion, and at least one anchor suspending the resonator to the support structure.
2. The resonator device according to claim 1, wherein the compound resonance mode essentially comprises a first resonance mode in said base portion, the first resonance mode having first TCF characteristics, and a second resonance mode different from the first resonance mode in said at least one protrusion, the second resonance mode having second TCF characteristics, the second TCF characteristics being different from the first TCF characteristics.
3. The resonator device according to claim 1, wherein the compound resonance mode essentially comprises a bulk acoustic wave (BAW) resonance mode in said main portion and a flexural resonance mode in the at least one protrusion.
4. The resonator device according to claim 1, wherein TCFs of the base portion and the at least one protrusion have opposite signs within at least one temperature region.
5. The resonator device according to claim 1, wherein the base portion comprises a rectangular plate having an aspect ratio higher than one.
6. The resonator device according to claim 1, wherein there are at least four protrusions extending from the base portion of the resonator.
7. The resonator device according to claim 1, wherein the at least one protrusion comprises a flexural beam having a longitudinal axis not coinciding with a main axis of the base portion.
8. The resonator device according to claim 1, wherein the protrusions comprise a plurality of flexural beams protruding from the base portion at different lateral directions, the angle of each beam with respect to a main axis of the base portion being 20-70.
9. The resonator device according to claim 1, wherein the protrusions comprise a plurality of flexural beams each protruding from the base portion in the lateral direction of one of the main axes of the base portion.
10. The resonator device according to claim 1, further comprising a plurality of said protrusions symmetrically arranged around the main portion.
11. The resonator device according to claim 1, further comprising two or more of said anchor elements extending between the support structure and two or more nodal points of the base portion in said compound resonance mode.
12. The resonator device according to claim 1, wherein the base portion of the resonator element is a rectangular plate having an aspect ratio greater than 1, and with one main axis directed along a crystal direction of the semiconductor material of the resonator within the limits of +/5, and the protrusions comprise four or more flexural beams symmetrically arranged at the perimeter of the base portion and being directed essentially along the crystal direction of the semiconductor material within the limits of +/5.
13. The resonator device according to claim 1, wherein the compound resonance mode essentially comprises a width-extensional (WE) bulk acoustic wave (BAW) mode in said base portion and a flexural mode in said at least one protrusion.
14. The resonator device according to claim 1, wherein the compound resonance mode essentially comprises a length-extensional (LE) bulk acoustic wave (BAW) mode in said base portion and a flexural mode in said at least one protrusion.
15. The resonator device according to claim 1, wherein the compound resonance mode essentially comprises a Lam bulk acoustic wave (BAW) mode in said base portion and a flexural mode in said at least one protrusion.
16. The resonator device according to claim 1, wherein the compound resonance mode, the at least one protrusion is arranged to resonate at a different frequency than the base portion.
17. The resonator device according to claim 1, wherein the resonator further comprises a monolithic silicon matrix doped with an n-type doping agent to an average doping concentration of at least 2.3*10.sup.19 cm.sup.3 of the doping concentration being essentially homogeneous over the resonator.
18. The resonator device according to claim 1, wherein the overall TCF of the resonator is within 10 ppm over a temperature range of at least 50 C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(15) Compound resonators including a width-extensional base portion, a length-extensional or Lame-mode base portion combined with a plurality of flexural beams laterally extending from the base portions as the protrusions are discussed below in more detail as preferred embodiments. Also some variations are discussed by way of example. It should be noted that designs according to the invention are many and may deviate from the illustrated ones.
(16) Compound WE-flexural Mode Resonator
(17) As one principal embodiment, the invention can be applied for resonator plates operating in the width extensional (WE)/length extensional (LE) modal branch.
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(19) According to one embodiment, to make a WE resonator with TCF.sub.1=TCF.sub.2=0 in combination with nodal anchoring, there are provided flexural protrusions to the rectangular main portion of the resonator element 20. The flexural protrusions are part of the same monolithic structure as the main portion and are capable of resonating in a flexural mode having different TCF characteristics than the rectangular main portion 20 in the WE mode. Some such designs are illustrated in
(20) According to the embodiment illustrates in
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(22) It should be noted that the beams 22A-D or 24A-D need not be oriented exactly into the [110] direction, but may be oriented for example in direction 20 . . . 70, in particular 30 . . . 60, preferably 40 . . . 50, with respect to the longitudinal main axis o the plate.
(23) It should also be noted that the number of beams may be different from four. It is, however preferred to preserve a configuration, which is symmetrical with respect to both main axes of the base portion to maintain the WE mode of the base portion as pure as possible. In particular, there may be provided more than two beams, such as 4 smaller beams, on each longitudinal side of the base portion.
(24) Moreover, it should be noted that the beams need not be trapezoidal, as shown in the Figures, but may take another form, as long as their linear TCF has an opposite sign compared with the base portion and they are capable of resonating in a flexural mode. FIGS. 1F and 1G show two examples of such variations, the former one comprising tapering beams 30 extending from a rectangular base plate 29 and the latter one comprising widening beams 32 extending from a rectangular base plate 30.
(25) Finally, it should be noted that the whole crystal plane may be different form the 100 crystal plane used in the detailed examples of this document. For example, and in some cases it may be desirable to rotate the whole structure around its normal axis in order to meet the design needs, since rotation affects the TCF characteristics of the resonator. In addition, modes of similar nature as herein discussed may exist on 110 wafers. The orientation of the main axis of the base plate may thus deviate from the [100] direction by 0 . . . 45.
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(28) As discussed above with reference to the embodiments of
(29) Exemplary suitable doping levels for the resonators according to the invention comprise n-doping concentrations higher than 2*10.sup.19 cm.sup.3, for example 2.3 . . . 20*10.sup.19 cm.sup.3. With such concentration, a rectangular plate resonator with an optimal aspect ratio (e.g. 1:1.5) for anchoring in a WE mode has a positive TCF (overcompensated resonator). Beams according to
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(31) It should be understood that the invention covers a large number of different resonance frequencies, doping concentrations, geometrical configurations (including lateral shape and thickness) of the base plate and protrusions and resonance mode combinations, only some of which are exemplified in the drawings or in the present description. Common to them is that the resonator is a compound resonator comprising at least two different sections with different TCF characteristics that work together to decrease the overall TCF of the resonator. Although it is not possible to cover all possible combinations in detail, some further design principles, guidelines and exemplary parameter values are given below.
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(33) As one design guideline, it is preferred to avoid a collision of the resonance frequency of the flexural beams and that of the WE mode, i.e. to design the structure such that the base portion and protrusions resonate at different frequencies. This is generally possible, since there appears to be multiple solutions with a desired TCF change. Thus, undesired side-effects of frequency collisions can be avoided or minimized.
(34) Compound LE-flexural Mode Resonator
(35) As an alternative to the WE/LE-flexural modal branch combination discussed above, the invention can be applied for resonator plates operating in the length extensional (LE)/Lam modal branch.
(36) In the same manner as for the WE/LE resonance branch, the TCF of a Lame/length extensional resonator changes as a function of the resonator in-plane aspect ratio.
(37) However, there is a gap (in linear TCF space) between the Lame/LE branch and the WE/SE branch. Slightly decreasing the linear TCF of a LE resonator is thus desirable. This can be achieved in the spirit of invention 1, i.e., by adding flexural extrusions in [110] direction to a LE resonator originally in [100] direction. The geometrical configuration in this case is in principle similar to the configurations shown in
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(39) The actuator of the present micromechanical resonator, be it a WE-flexural, LE-flexural, Lame-flexural or of any other type, can be for example a piezoelectric actuator or electrostatic actuator, or any other actuator suitable for exciting BAW resonance modes known per se. According to one embodiment, the actuator comprises a piezoelectric actuator positioned on top of the base portion. Piezoelectric actuators may comprise for example an aluminum nitride (AlN) layer and a molybdenum electrode. The compound resonance mode can be excited with a single actuator, i.e. there is no need for separate actuators for the base portion and the protrusions. Both piezoelectric and electrostatic actuators are known per se and applicable to the present resonator design by a skilled person and not discussed herein in further detail. It has been simulated that flexural protrusions re compatible with these commonly known actuation approaches.
(40) Numerical Verification
(41) The principle of the invention has been verified by extensive simulations numerically. The verification method is described below.
(42) WE Mode and 110-directed Flexural Extensions
(43) A parametric model of a WE resonator with a [110]-directed extrusion was constructed. The model is shown in
(44) The WE resonator dimensions were kept constant (210315 m for the rectangular WE resonator), and the extrusion beam dimensions were varied: beam width dW was varied from 10 to 50 micrometers with 10 m steps. beam location dx was varied on the WE resonator top edge from corner to corner with 5 m steps. beam length dL was varied from 5 m to 80 m with 5 m steps.
(45) Modal analysis was performed on all combinations of the parameters. The frequencies of the WE modes are shown in the plot matrix of
(46) The TCF for a non-perturbed WE mode is TCF.sub.WE=+4.3 ppm/C (calculated for doping of 5*10.sup.19 cm.sup.3). The shade of the plot of
(47) To illustrate the full range of TCF changes, the plot of
(48) Next we define a nodalFOM, i.e. a figure of merit which quantifies how good a nodal point is formed at location B (see
nodalFOM=dx(B)/dy(A)
which is the x-directed displacement at point B normalized by the y-directed displacement at point A. For a perfect nodal point nodalFOM should be zero.
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(50) It is evident from the plots of
(51) As an example, geometries and mode shapes labeled as 1-4 in
(52) LE Mode and 110-directed Flexural Extensions
(53) Similar parametric analyses were performed for a modified LE resonator geometry.
(54) Additional Considerations on Shape of Rectangular WE Mode Resonator with Zero TCF
(55) To illustrate that simultaneous first and second order TCF zeroing and nodal anchoring is not possible for a WE-mode design (in accordance with
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(57) The fit at carrier concentration 0<n<7.5*10.sup.19 cm.sup.3 is based on a third order polynomial fit to the data points at carrier concentration 0<n<7.5*10.sup.19 cm.sup.3 for all nine terms shown in the plot. The fit of a.sub.11-12 and b.sub.11-12 at carrier concentration n>=7.5*10.sup.19 cm.sup.3 is based on a linear fit to the three data points available on this range. For other terms except a.sub.11-12 and b.sub.11-12 the values are assumed to stay at the same level as the experimental data at n=7.5*10.sup.19 cm.sup.3. Hence, for these cases , the dashed line is horizontal for n>7.5*10.sup.19 cm.sup.3. Reason for this choice was that no experimental data exists for other than terms a.sub.11-12 and b.sub.11-12 at carrier concentrations above 7.5*10.sup.19 cm.sup.3. As a result, the results of
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(59) It is found in
(60) It is to be understood that the embodiments of the invention disclosed are not limited to the particular structures, process steps, or materials disclosed herein, but are extended to equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular embodiments only and is not intended to be limiting.
(61) Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment.
(62) As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a de facto equivalent of any other member of the same list solely based on their presentation in a common group without indications to the contrary. In addition, various embodiments and example of the present invention may be referred to herein along with alternatives for the various components thereof. It is understood that such embodiments, examples, and alternatives are not to be construed as de facto equivalents of one another, but are to be considered as separate and autonomous representations of the present invention.
(63) Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided, such as examples of lengths, widths, shapes, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
(64) While the forgoing examples are illustrative of the principles of the present invention in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts of the invention. Accordingly, it is not intended that the invention be limited, except as by the claims set forth below.