Stowable marine propulsion systems
11572146 · 2023-02-07
Assignee
Inventors
- Jeremy J. Kraus (Mt. Calvary, WI, US)
- Aaron J. Novak (North Fond du Lac, WI, US)
- Brandon C. Andrus (Oakfield, WI, US)
- Kenneth E. Peterson (Waupun, WI, US)
- Joshua S. Smith (Mayville, WI, US)
Cpc classification
B63H20/10
PERFORMING OPERATIONS; TRANSPORTING
B63H23/04
PERFORMING OPERATIONS; TRANSPORTING
B63B1/125
PERFORMING OPERATIONS; TRANSPORTING
B63H21/12
PERFORMING OPERATIONS; TRANSPORTING
B63B35/38
PERFORMING OPERATIONS; TRANSPORTING
B63B79/10
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63H2005/1258
PERFORMING OPERATIONS; TRANSPORTING
B63B35/613
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H20/10
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63H23/04
PERFORMING OPERATIONS; TRANSPORTING
B63H21/12
PERFORMING OPERATIONS; TRANSPORTING
B63B79/10
PERFORMING OPERATIONS; TRANSPORTING
B63B1/12
PERFORMING OPERATIONS; TRANSPORTING
B63B35/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A stowable propulsion system for a marine vessel. A base is configured to be coupled to the marine vessel. A shaft has a proximal end and a distal end with a length axis defined therebetween, where the shaft is pivotably coupled to the base and pivotable about a transverse axis between a stowed position and a deployed position, and where the distal end is closer to the marine vessel when in the stowed position than in the deployed position. A gearset is engaged between the shaft and the base, where the gearset rotates the shaft about the length axis when the shaft is pivoted between the stowed position and the deployed position. A propulsion device is coupled to the distal end of the shaft. The propulsion device is configured to propel the marine vessel in water when the shaft is in the deployed position.
Claims
1. A stowable propulsion system for a marine vessel, the system comprising: a base configured to be coupled to the marine vessel; a shaft having a proximal end and a distal end with a length axis defined therebetween, wherein the shaft is pivotably coupled to the base and pivotable about a transverse axis between a stowed position and a deployed position, and wherein the distal end is closer to the marine vessel when in the stowed position than in the deployed position; a gearset engaged between the shaft and the base, whereby the gearset rotates the shaft about the length axis when the shaft is pivoted between the stowed position and the deployed position; and a propulsion device coupled to the distal end of the shaft; wherein the propulsion device is configured to propel the marine vessel in water when the shaft is in the deployed position.
2. The system according to claim 1, wherein the gearset rotates the shaft in a first direction when the shaft is pivoted towards the deployed position and in a second direction that is opposite the first direction when the shaft is pivoted towards the stowed position.
3. The system according to claim 2, wherein the gearset comprises a gear and a sprocket that engage with each other to rotate the shaft when the shaft is pivoted.
4. The system according to claim 3, wherein the sprocket is rotationally fixed relative to the shaft, and wherein the gear is fixed relative to the base.
5. The system according to claim 2, wherein the propulsion device includes a propeller rotatable about a propeller axis, wherein the shaft pivots within a fore-aft plane, and wherein the propeller axis is perpendicular to the fore-aft plane when the shaft is in the deployed position.
6. The system according to claim 1, further comprising a linear actuator that extends and retracts to pivot the shaft between the stowed position and the deployed position.
7. The system according the claim 6, wherein one or more pivot arms extend away from the shaft, and wherein the linear actuator is coupled at a first end to the one or more pivot arms and at a second end to the base.
8. The system according to claim 1, further comprising a positional sensor positioned to detect whether the shaft is in at least one of the stowed position and the deployed position.
9. The system according to claim 8, further comprising a control system operatively coupled to the actuator and the positional sensor, wherein the control system is configured to control the actuator to pivot the shaft based on the positional sensor.
10. The system according to claim 8, wherein the positional sensor is a Hall-type sensor.
11. The system according to claim 1, wherein the shaft is made of a composite material.
12. The system according to claim 1, wherein the propulsion device comprises an electric motor that rotates a propeller, further comprising a wire harness that provides electricity to operate the electric motor, wherein the wire harness extends through at least a portion of the shaft.
13. The system according to claim 12, further comprising a gasket at the proximal end of the shaft, wherein the wire harness enters the shaft at the proximal end through the gasket to prevent ingress into the shaft.
14. The system according to claim 1, wherein the propulsion device has a length that is parallel to a direction of propulsion in which the propulsion device is configured to propel the marine vessel, wherein the base has a width that is parallel to the length of the propulsion device when the shaft is in the deployed position, and wherein the width of the base is less than the length of the propulsion device.
15. The system according to claim 14, wherein the propulsion devices has a width that is less than the width of the base.
16. A marine vessel configured to be propelled in a port-starboard direction, the marine vessel comprising: two or more pontoons coupled to a deck, whereby the two or more pontoons provide floatation for the marine vessel; a stowable propulsion system configured to propel the marine vessel in the port-starboard direction, the system comprising: a base coupled to the marine vessel between two or the two or more pontoons; a shaft having a proximal end and a distal end with a length axis defined therebetween, wherein the shaft is pivotably coupled to the base and pivotable about a transverse axis between a stowed position and a deployed position, and wherein the distal end is closer to the marine vessel when in the stowed position than in the deployed position; a gearset engaged between the shaft and the base, whereby the gearset rotates the shaft about the length axis when the shaft is pivoted between the stowed position and the deployed position; and a propulsion device coupled to the distal end of the shaft; wherein the propulsion device is configured to propel the marine vessel in water in the port-starboard direction when the shaft is in the deployed position.
17. The marine vessel according to claim 16, wherein the gearset rotates the shaft in a first direction when the shaft is pivoted towards the deployed position and in a second direction that is opposite the first direction when the shaft is pivoted towards the stowed position, and wherein the shaft rotates 90 degrees about the length axis when pivoting between the stowed position and the deployed position.
18. The marine vessel according to claim 16, further comprising an actuator that extends and retracts to pivot the shaft between the stowed position and the deployed position, further comprising a positional sensor positioned to detect whether the shaft is in at least one of the stowed position and the deployed position, and further comprising a control system operatively coupled to the actuator and the positional sensor, wherein the control system is configured to control the actuator to pivot the shaft based on the positional sensor.
19. The marine vessel according to claim 16, wherein the propulsion device has a length that is parallel to a direction in which the propulsion device is configured to propel the marine vessel, wherein the propulsion device has a width that is perpendicular to the length, wherein the base has a width that is parallel to the length of the propulsion device when the shaft is in the deployed position, and wherein the width of the propulsion device is less than the width of the base so as to accommodate a scissor-type lift trailer between one of the two or more pontoons and the base when the shaft is in the stowed position.
20. A stowable propulsion system for a marine vessel having two or more pontoons coupled to a deck, the system comprising: a base configured to be coupled to deck of the marine vessel between two of the two or more pontoons, wherein the two or more pontoons extend in a fore-aft direction; a shaft having a proximal end and a distal end with a length axis defined therebetween, wherein the shaft is pivotably coupled to the base, the shaft being pivotable about a transverse axis between a stowed position and a deployed position, and wherein the distal end is closer to the marine vessel when in the stowed position than in the deployed position; an electric actuator coupled to the shaft and to the base, wherein the electric actuator pivots the shaft between the stowed position and the deployed position; a positional sensor positioned to detect whether the shaft is in at least one of the stowed position and the deployed position; a gearset engaged between the shaft and the base, whereby the gearset rotates the shaft 90 degrees about the length axis when the shaft is pivoted between the stowed position and the deployed position, wherein the gearset rotates the shaft in a first direction when the shaft is pivoted towards the deployed position and in a second direction that is opposite the first direction when the shaft is pivoted towards the stowed position; a control system operatively coupled to the actuator and the positional sensor, wherein the control system is configured to control the actuator to pivot the shaft based on the positional sensor; and a propulsion device coupled to the distal end of the shaft, wherein the propulsion device comprises an electric motor that rotates a propeller, and wherein electricity is supplied to electric motor via a wire harness that extends through at least a portion of the shaft; wherein the propulsion device is configured to propel the marine vessel in water in a port-starboard direction that is perpendicular to the fore-aft direction when the shaft is in the deployed position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is described with reference to the following Figures.
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DETAILED DISCLOSURE
(15) The present inventors have recognized a problem with bow thrusters presently known in the art, and particularly those that are retractable for storage. Specifically, within the context of a marine vessel having pontoons, there is insufficient clearance between the pontoons to accommodate a propulsive device, and particularly a propulsive device oriented to create propulsion in the port-starboard direction. The problem is further exacerbated when considering how marine vessels are trailered for transportation over the road. One common type of trailer is a scissor type lift in which bunks are positioned between the pontoons to lift the vessel by the underside of the deck. An exemplary lift of this type is the “Scissor Lift Pontoon Trailer” manufactured by Karavan in Fox Lake, Wis. In this manner, positioning a bow thruster between a marine vessel's pontoons either precludes the use of a scissor lift trailer, or leaves so little clearance that damage to the bow thruster and/or trailer is likely to occur during insertion, lifting, and/or transportation of the vessel on the trailer. As such, the present inventors have recognized an unmet need to rotate the propulsion device in a fore-aft orientation when stowed to minimize the width of the bow thruster. Additionally, the present inventors have recognized a particular advantage for developing such a rotatable propulsion device that does not require additional actuators for this rotation, adding cost and complexity to the overall system.
(16)
(17)
(18) Returning to
(19) As shown in
(20) With reference to
(21) As shown in
(22) The pivot rotation device 150 further includes an extension body 170 that extends away from the main body 152. The extension body 170 defines a pivot axle opening 178 therein for receiving the pivot axle 121. As shown in
(23) As shown in
(24) With reference to
(25) As shown in
(26) Referring to
(27) The stowable propulsion system 30 further includes a propulsion device 270 coupled to the distal end 234 of the shaft 230. The propulsion device 270 may be of a type known in the art, such as an electric device operable by battery. In the example shown, the propulsion device 270 includes a nose cone 272 extending from a main body 274. The main body 274 includes an extension collar 276 that defines a shaft opening 278, whereby the shaft 230 is received within the shaft opening 278 for coupling the shaft 230 to the propulsion device 270. The propulsion device 270 includes a motor 282 therein, whereby control and electrical power may be provided to the motor 282 by virtue of a wire harness 290 extending through the shaft 230, in the present example via the opening 108 defined through the moving gear 100; however, it should be recognized that the wire harness 290 may enter the shaft 230 or propulsion device 270 in other locations. In some configurations, the wire harness 290 also extends through a gasket 291 that prevents ingress of water or other materials into the shaft 230, for example (see
(28) As shown in
(29) It should be recognized that when transitioning the shaft 230 and propulsion device 270 from the stowed position of
(30) As discussed above, the stationary gear 92 is fixed relative to the base 40 and the moving gear 100 rotates in conjunction with the shaft 230 rotating about its length axis LA. In this manner, as the shaft 230 is pivoted about the pivot axis PA via actuation of the actuator 240, the engagement between the mesh face 96 of the stationary gear 92 and the mesh face 104 of the moving gear 100 causes the moving gear 100 to rotate, since the stationary gear 92 is fixed in place. This rotation of the moving gear 100 thus causes rotation of the moving gear 100, which correspondingly rotates the shaft 230 about its length axis LA. Therefore, the shaft 230 is automatically rotated about its length axis LA when the actuator 240 pivots the shaft 230 about the pivot axis PA. It should be recognized that by configuring the mesh faces 96, 104 of the gears accordingly (e.g., numbers and sizes of gear teeth), the gearset 90 may be configured such that pivoting the shaft 230 between the stowed position of
(31) The present inventors invented the presently disclosed configurations, which provide for stowable propulsion systems 30 having a minimal width 64 (
(32) As shown in
(33) The embodiment of
(34) It should be recognized that other positional sensors 300 are also known in the art and may be incorporated within the systems presently disclosed. For example,
(35) The present disclosure contemplates other configurations of stowable propulsion systems 30. For example,
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(37) A slide system 720 is coupled to the slide connection 710 of the yoke, for example via welding, integral formation, and/or other techniques known in the art, and extends between the yoke 704 and the base 40. The slide system 720 includes a rod 722 extending between a proximal end 724 and distal end 726 defining a slide axis 728 therebetween. The slide system 720 further includes a housing 730 that extends between a proximal end 734 and distal end 736. An opening 738 is defined within the housing 730, extending inwardly from the distal end 736 to a backstop 739. The rod 722 is received within the opening 738 of the housing 730 and permitted to translationally slide therein. The housing 730 is anchored to the base 40, presently shown to be coupled via a arm 750 coupled to the base 40 via a bracket 752 coupled thereto. It will be recognized that the bracket 752, and base 40 may be coupled via fasteners, welding, adhesives, and/or other techniques known in the art.
(38) In the embodiment shown in
(39) In this manner, the limited rotation of the slide system 720 relative to the arm 750, as well as the limited length 747 of the slide system 720, is particularly configured such that a 90° rotation of the pivot axle 120 about the pivot axis PA causes pivoting of the yoke 704 about the clamp pivot axis 703, and therefore provides equivalent rotation of the shaft 230 about the length axis LA. In certain embodiments, the angle 745 and length 747 of the slide system 720 are configured such that 1° of rotation about the pivot axis PA causes 1° of rotation about the length axis LA. However, other configurations are also anticipated by the present disclosure, including those in which the stowed position is other than 90° different than the deployed position for the stowable propulsion system 30.
(40) More generally, it should be recognized that the slide system 720 provides restricted movement of the yoke 704, and therefore rotation about the length axis LA of the shaft 230 in conjunction with pivoting about the pivot axis PA of the pivot axle 120.
(41) Another embodiment of stowable propulsion system 30 providing the general functionality of the gearset 90 previously discussed is shown as the slot system 790 of
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(43) In certain examples, the control system 600 communicates with each of the one or more components of the stowable propulsion system 30 via a communication link CL, which can be any wired or wireless link. The control system 600 is capable of receiving information and/or controlling one or more operational characteristics of the stowable propulsion system 30 and its various sub-systems by sending and receiving control signals via the communication links CL. In one example, the communication link CL is a controller area network (CAN) bus; however, other types of links could be used. It will be recognized that the extent of connections and the communication links CL may in fact be one or more shared connections, or links, among some or all of the components in the stowable propulsion system 30. Moreover, the communication link CL lines are meant only to demonstrate that the various control elements are capable of communicating with one another, and do not represent actual wiring connections between the various elements, nor do they represent the only paths of communication between the elements. Additionally, the stowable propulsion system 30 may incorporate various types of communication devices and systems, and thus the illustrated communication links CL may in fact represent various different types of wireless and/or wired data communication systems.
(44) The control system 600 of
(45) The processing system 610 may be implemented as a single microprocessor or other circuitry, or be distributed across multiple processing devices or sub-systems that cooperate to execute the executable program 622 from the memory system 620. Non-limiting examples of the processing system include general purpose central processing units, application specific processors, and logic devices.
(46) The memory system 620 may comprise any storage media readable by the processing system 610 and capable of storing the executable program 622 and/or data 624. The memory system 620 may be implemented as a single storage device, or be distributed across multiple storage devices or sub-systems that cooperate to store computer readable instructions, data structures, program modules, or other data. The memory system 620 may include volatile and/or non-volatile systems, and may include removable and/or non-removable media implemented in any method or technology for storage of information. The storage media may include non-transitory and/or transitory storage media, including random access memory, read only memory, magnetic discs, optical discs, flash memory, virtual memory, and non-virtual memory, magnetic storage devices, or any other medium which can be used to store information and be accessed by an instruction execution system, for example.
(47) The functional block diagrams, operational sequences, and flow diagrams provided in the Figures are representative of exemplary architectures, environments, and methodologies for performing novel aspects of the disclosure. While, for purposes of simplicity of explanation, the methodologies included herein may be in the form of a functional diagram, operational sequence, or flow diagram, and may be described as a series of acts, it is to be understood and appreciated that the methodologies are not limited by the order of acts, as some acts may, in accordance therewith, occur in a different order and/or concurrently with other acts from that shown and described herein. For example, those skilled in the art will understand and appreciate that a methodology can alternatively be represented as a series of interrelated states or events, such as in a state diagram. Moreover, not all acts illustrated in a methodology may be required for a novel implementation.
(48) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.