Plant surface structure and modules and method for forming the same
09986693 ยท 2018-06-05
Assignee
Inventors
- Carolus Hermanus van Raam (Hoogmade, NL)
- Andrew Bryan Shuttleworth (Poulton-le Fylde, GB)
- Paul David Culleton (Warrington, GB)
Cpc classification
A01G9/02
HUMAN NECESSITIES
E01C13/083
FIXED CONSTRUCTIONS
Y02A30/254
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04D11/002
FIXED CONSTRUCTIONS
A01G9/033
HUMAN NECESSITIES
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B80/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A01G9/02
HUMAN NECESSITIES
E04D11/00
FIXED CONSTRUCTIONS
Abstract
Plant surface structure, comprising plastic base elements, each base element having a deck carried by a series of pillar elements, wherein at least a number of the pillar elements have an open top end in said deck, wherein at least a membrane is placed over said deck and is provided with slits or cut-outs or water permeable elements, such that they open into at least some of the open top ends of pillars, wherein a growing medium is provided on the membrane and a growing medium is provided in said pillars, the growing medium in said pillars preferably being in fluid contact with the growing medium on said membrane.
Claims
1. A plant surface structure, comprising one of an array of plastic base elements, each base element having a deck carried by a series of pillar elements, wherein the deck is provided with at least a number of the pillar elements having an open top end in said deck, wherein at least a membrane is placed over said deck and is provided with at least one of slits, cut-outs or water permeable elements, such that the at least one of the slits, cut-outs or water permeable elements open into at least some of the open top ends of pillars, wherein a growing medium is provided on the membrane and a growing medium is provided in said pillars.
2. The plant surface structure according to claim 1, wherein the growing medium provided on top of the membrane is the same as the growing medium in said pillars.
3. The plant surface structure according to claim 1, wherein the base elements are box shaped elements having an internal volume, which internal volume is in communication with the grow medium inside said pillars.
4. The plant surface according to claim 3, wherein the deck is an upper surface of a box shaped base elements or part thereof, whereas the box shaped element further comprises a bottom, connected to the deck by said pillars.
5. The plant surface structure according to claim 3, wherein the internal volume of the box shaped element is arranged for containing a volume of water.
6. The plant surface structure according to claim 1, wherein the deck is formed as at least one of: a substantially closed plane comprising an arrangement of openings, including open ends of pillars; or a structure of intersecting ribs extending between at least open ends of pillars and between open ends of pillars and side walls of the base element.
7. The plant surface structure according to claim 1, wherein the membrane extends into said pillar.
8. The plant surface structure according to claim 1, wherein a locking element is provided in or at an open top of at least one of the pillars, locking the membrane to the deck or the pillar.
9. The plant surface structure according to claim 8, wherein each locking element is inserted through a slit or cut-out in the membrane and engages the pillar or deck.
10. The plant surface according to claim 9, wherein the locking element engages the pillar or deck by a form lock.
11. The plant surface structure according to claim 1, wherein the base elements are interconnected, forming a base layer.
12. The plant surface structure according to claim 1, wherein the base elements are made of plastic.
13. The plant surface structure according to claim 1, wherein plant material is provided on or in said growing medium on said membrane.
14. The plant surface structure according to claim 1, wherein the membrane on top of the deck is water permeable.
15. The plant surface structure according to claim 1, wherein the membrane on top of the deck is water impermeable.
16. The plant surface structure according to claim 1, wherein the base elements are interconnected, such that they form a continuous internal volume.
17. The plant surface according to claim 1, wherein the growing medium in said pillars being in fluid contact with the growing medium on said membrane.
18. A base element for forming a plant surface structure, said base element comprising a deck carried by a at least one pillar element, wherein the at least one pillar element has an open top end in said deck, wherein at least one membrane is placed over said deck and is provided with at least one of slit, cut-out, or water permeable element, such that the at least one of the slit, cut-out, or water permeable element opens into the open top end of the at least one pillar, wherein a growing medium is provided on the membrane and a growing medium is provided in said pillars.
19. A method for forming a plant surface structure, wherein a series of modules is placed on a substructure, said modules comprising a deck and columns opening into said deck, wherein a series of said columns is filled at least partly with a growing medium, and wherein on top of the modules a growing medium is provided in fluid connection with the growing medium in each column filled at least partly with said growing medium, and wherein water is provided in said modules between the columns and below said deck, in communication with the growing medium in at least one of the series of said columns, for irrigation of the growing medium on top of the modules through the growing medium in said columns, and wherein a membrane is positioned on or over the decks of the modules, the growing medium being provided on top of the membrane, wherein openings are provided in the membrane, opening into the columns filled with growing medium.
20. The method according to claims 19, wherein the membrane is attached to the module in or at least one opening at least one column.
Description
(1) In further elucidation of the present invention embodiments of the present disclosure, such as embodiments of a plant surface structure and plant areas formed therewith, as well as methods for forming the same shall be described hereafter, with reference to the drawings. In the description a base element for a plant surface structure of this disclosure will also be referred to as module.
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(10) In this description embodiments of the invention will be described with reference to the drawings by way of example only. These embodiments should by no means be understood as limiting the scope of the disclosure. At least all combinations of elements and features of the embodiments shown are also considered to have been disclosed herein. In this description the same or similar elements and features will be referred to by the same or similar reference signs.
(11) In this description expressions of orientation such as top, bottom, vertical etcetera are used for convenience only and refer to the orientation of the module as seen in the accompanying drawings. Such expressions are not to be regarded as limiting the orientation of the module in use, and indeed, as will be described below, modules according to the description can be used in other orientations, including at least at sloping surfaces.
(12) In this description a growing medium has to be understood as any material or mixture or combination of materials, either artificial or natural, suitable for supporting growth and cultivation of plants, in the broadest possible sense, including but not limited to grass, bushes, flowers, plants, trees, herbs, vegetables and the like. Suitable growing mediums can for example be but are not limited to soil, mixtures of soil and fibres and/or pellets, artificial or natural fibre materials such as but not limited to stone- or rockwool, coconut fibres or the like. In this description a substructure has to be understood as any artificial or natural surface on which modules according to the description can be placed and supported, either directly or indirectly, such as but not limited to ground, soil, sand, clay or such natural surfaces, or roofs of buildings, or concrete, tarmac, brick or such artificial surfaces.
(13) In this description membrane has to be understood as including but not limited to any kind of woven or non woven sheet or foil, made of any plastic or natural material or mix of material, including but not limited to plastic sheet or foil, natural fibers, geo-textiles, water permeable and/or water impermeable materials and the like. Preferably the membrane will be flexible, such that it can be placed from a roll or as relatively large sheets, compared to the sizes of the modules to be described. However, the membrane can also be provided in different ways, for example as tiles or as an in situ coating.
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(15) In this embodiment the module 10 is largely open at a bottom side 22. On the substructure 2 a membrane or layer 3 can be provided, such as for example a sheet of fabric or plastic foil or any other suitable membrane. Such layer can for example be a geo-textile. In embodiments the layer can be a water impermeable layer, preventing water from flowing out of the modules into the substructure or vice versa. In embodiments the layer 3 can be used for preventing movement of the substructure, such as for example preventing erosion of the substructure 2. In embodiments the layer can be provided for covering the substructure 2 in order to prevent for example chemicals to enter into the modules 10, which can for example be beneficial when the modules are used for covering polluted areas such as but not limited to waste land, garbage areas or the like. Alternatively the layer 3 can prevent fluids from entering into the substructure. Thus the plantstructure can be used in environments wherein for example products are used that can be detrimental to the substructure or should be prevented from entering into a surface material or an eco system, such as entering into ground water.
(16) As can be seen in
(17) In the embodiments shown the pillars 18 can have any suitable cross section perpendicular to their longitudinal axis Zp, for example but not limited to a circular, square, rectangular or polygonal cross section. The cross section can be substantially the same over the longitudinal length of the pillar, seen along the axis Zp, but the cross section can also vary. The pillar can for example be partly or entirely conical, for example such that it has a draft suitable for injection moulding or a stronger draft. Suitable shapes and dimensions will be directly apparent to the skilled person. The modules 10 are preferably made integrally, including the pillars 18, deck 12 and walls 16, for example by injection moulding. Alternatively they can be assembled from different parts.
(18) The pillars 18 can be provided with one or more opening 28 extending through the wall 30 of the pillar 18, connecting the channel 26 with an internal volume V of the module 10. In this embodiment the internal volume V is enclosed between the deck 12, the side wall or side walls 16 and the substructure 2, between the pillars 18. In the embodiment shown in
(19) In
(20) As can be seen in
(21) As is shown in
(22) As can be seen in the drawings, the growing medium present in the pillars 18 can be in contact with the volume of water 32 inside the modules 10 through the opening or openings 28, as well as with the growing medium 38A on top of the fabric 34. Thus water will be transported from the volume of water 32 to the growing medium 38A on top of the fabric through the growing medium 38B inside the channels 26. This will be a natural transport such that any water removed from the growing medium 38A on top of the fabric, for example by use by the plants 40 or evaporation, drainage or otherwise, will be replenished from the volume of water 32 in a suitable pace. This pace can for example be influenced by the number of and distribution of the pillars 18 filled with the growing medium, the amount and type of growing medium inside the pillars and on the fabric, the longitudinal depth to which extend the channels is or are filled and the size and distribution of the openings 28.
(23) As can be seen in
(24) The deck 12 can be provided with additional openings 42 extending into the internal volume V. These openings 42 can be covered by the fabric 34, such that the growing medium 38A cannot pass into and through the openings 42. In
(25) In
(26) In
(27) In embodiments internally the module 10 can contain pillars 18 extending vertically between the deck and bottom 12, 12B which can aid in resisting vertical deformation or crushing of the module 10. In embodiments the module 10 can be assembled from two substantially identical integral components 10A, 10B moulded from a rigid plastics material and which are fitted one inverted on top of the other. Each pillar 18 thus comprises two half-pillars or male and female parts 18A, 18B respectively, one part being integral with one component 10A or 10B and the other part being integral with the other component 10A or 10B. In embodiments male parts 18A can alternate with female parts 18B in each component 10A and 10B such that when the two components are fitted together the male parts 18A of each component enter the respective female parts 18B of the other component to form the complete pillars 18. To avoid over insertion of the male parts into the female parts, and to maintain the top and bottom walls 12 and 14 at their correct separation, each male part can for example comprise a shoulder 18C which abuts against the open end 18D of the respective female part when the components 10A and 10B are fully engaged, as is for example schematically shown in
(28) As shown in
(29) In
(30) In embodiments the bottom 12B can be according to
(31) As can be seen in
(32) The modules 10 can contain a network of bracing members to resist geometric deformation of the module in a horizontal plane and/or in vertical direction. The bracing members can for example be formed by the ribs 46A, B as shown in
(33) In
(34) The channel 26 can be provided with one or more restrictions, such as but not limited to flanges or ridges extending into the channel 26 from the wall 30, such that growing medium is prevented or at least restricted in falling further down the channel towards the end 20 thereof. In
(35) In general modules can be used as disclosed as structural modules in for example WO0214608, WO2011/007128 or WO2011/007127, all of which are considered to have been incorporated herein in their entirety as published, as far as the detailed description and the drawings are concerned.
(36) In
(37) In embodiments the deck of the modules can be substantially closed, except for the open ends 24 of the pillars or at least some of the pillars. Substantially closed should be understood as including having openings so small that the growing medium can be supported on top of the deck substantially without falling through these small openings. In embodiments this can be achieved by closing off openings in the deck by for example plugs, lids or such elements.
(38) According to the disclosure a plant surface structure or area can be formed by placing a series of modules 10 on a substructure. Preferably the modules 10 are coupled in rows and/or columns. Said modules 10 comprise a deck 8 and columns 18 opening into said deck 8. A series of said columns 18 is filled at least partly with a growing medium 38. On top of the modules 10 further growing medium 38 is provided, in fluid connection with the growing medium 38 in the or each column 18 filled at least partly with said growing medium 38. Water is provided or retained in said modules 10 for irrigation of the growing medium 38 on top of the modules through the growing medium in said columns 18 and/or for draining water from the growing medium 38 on top of said modules 10. To this end for example water can be flushed into and/or from said coupled modules, for example from a side of a series of modules. In embodiments water can be provided from the top of the growing medium, for example by rain and/or sprinklers or such artificial raining devices and/or by a tidal system, wherein part of the water can be retained inside the modules for later use.
(39) Plant surface structures according to the disclosure can have the advantage that loads and forces provided on top thereof are distributed over relatively large areas, allowing higher loads and forces without becoming unlevel or uneven. A plant surface area of the disclosure can provide for suitable and substantially constant supply of water without the risk of over saturation and without the necessity of mechanical means for irrigation. A plant surface area according to the disclosure can have the advantage that a substructure can be protected, and that a plant area can be provided on substantially all kinds of substructures, permanently or temporarily. A plant surface area according to the disclosure can have the advantage that the base element or module can provide for flexibility and/or damping for example people or animals trafficking the area, such as on sportsfields, crowded areas such as at festivals or other such places. Plant surface areas according to the disclosure can have the advantage that they can provide for suitable plants on straight and sloping surfaces, can be formed quickly using any suitable substrate as a growing medium and allows for optimisation of irrigation and/or aeration of the growing medium and plants. Plant surface areas according to the description can have the advantage that locally irrigation can be optimised, for example by adaptation of the distribution of channels filled with growing medium and/or adaptation of the growing medium in said channels.
(40) The present invention is by no means limited to the embodiments specifically disclosed in the drawings and description. Many variations are possible within the scope as defined by the claims. For example all combinations of parts of the embodiments shown in the drawings are considered to have been disclosed too. Base elements or modules as disclosed can be made by any methods and from different materials. Modules can be coupled in different manners and different ways or can be placed next to each other without coupling. They can be positioned in different orientations relative to each other, for example in a half-stone relationship for even more rigid connections. Modules can be stacked for obtaining a larger internal volume V in the structure. The modules can have different shapes and dimensions, for example polygonal. Preferably they can be coupled such that they can form a substantially continuous surface area. These and many such variations are considered falling within the scope of the claims.