HIGH PERFORMANCE FABRIC RELEASE COMPOSITION AND USE THEREOF

Abstract

The current invention provides for a composition and method for the improvement of fabric release in applications such as tissue and towel making processes. The method comprises treating the surface of a fabric in structured sheet making applications using compositions containing hydrophobic quaternary amines in combination with other hydrophobes and surfactants.

Claims

1. A method for reducing paper adhesion to fabric surfaces in a papermaking process comprising: applying to the fabric surface a composition comprising: a) a hydrophobic quaternized aminoamide selected from the group consisting of hydrophobic cyclic imidazolines, non-cyclic quaternized aminoamides, or mixtures thereof; b) an additional hydrophobic component selected from the group consisting of mineral oils, vegetable oils, silicon oils, polyalphaolefins, or mixtures thereof; and c) one or more non-ionic surfactant selected from the group consisting of glycol, esters of glycol, mono-esters of fatty acids, di-esters of fatty acids, and mixtures thereof; and wherein the hydrophobic quaternized aminoamide comprises from about 20% to about 65% by weight of the total composition; the additional hydrophobic component comprises from about 1% to about 60% by weight of the total composition; and the one or more non-ionic surfactant comprises from about 1% to about 20% of the total composition to a fabric surface.

2. The method of claim 1, wherein the fabric surface is a through air dryer (TAD) fabric surface, a structured fabric surface, a papermaking belt, a textured or structured belt or combinations thereof.

3. The method of claim 2, wherein the fabric surface is a TAD fabric surface.

4. The method of claim 3, wherein the composition is applied to the fabric surface by a spraying process or roller applicators.

5. The method of claim 4, wherein the composition is applied to the fabric surface by a spraying process.

6. The method of claim 1, wherein the additional hydrophobic component comprises from about 5% to about 40% based on weight of total composition.

7. The method of claim 1, wherein the hydrophobic cyclic imidazolines are between about 10% and 90% cyclized.

8. The method of claim 1, wherein the non-ionic surfactant is a glycol diester selected from the group consisting of oleic, stearic, palmitic acids, and combinations thereof.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0012] The present invention relates to compositions and methods that can be used for the reduction of adhesion between forming tissue web and fabric surfaces. The composition comprising hydrophobic amines, such as low molecular weight hydrophobic imidazolines and non-cyclic hydrophobic aminoamide quats and/or mixtures thereof, with at least one of a) another hydrophobic component such as mineral and vegetable oils and/or b) surfactants such as linear, polyethylene glycol esters, mono- and di-esters of various fatty acids such as, oleic, stearic and palmitic acids and c) mixtures thereof.

[0013] The invention also relates to applying a hydrophobic composition or aqueous emulsion to a surface of a tissue machine thus reducing the adhesion of the tissue to the fabric and improves tissue release.

[0014] It is also envisioned that the composition of the present invention can be used on surfaces in other tissue applications such as treatment of structured fabric, textured/structured belts, plates or rollers. For example, the textured belts in Metso's NTT process or the structured or textured rolls used in Voith's Advance Tissue Molding System (ATMOS) process.

[0015] The term hydrophobic amines are defined as any low molecular weight amine or ammonium containing compound with the nitrogen of an amine or ammonium group bound to a hydrophobic or fatty group such as a hydrocarbon or fluorocarbon chain. The amines can be linear or branched fatty alkyl amines, ammonium compounds, cyclic imidazolines, linear aminoamides, and the like.

[0016] The low molecular weight hydrophobic amines of the present invention were found to be very efficient in reducing adhesion of tissue paper to, for example TAD fabric and for TAD fabric release applications. Hydrophobic amines include, for example, quaternized aminoamides and/or quaternized imidazoline cyclic structures with one or two hydrophobic groups attached and mixtures thereof. The composition can comprise quaternized linear aminoamides; quaternized cyclic imidazolines and/or mixtures thereof.

[0017] The following Formula I and Formula II are representative of the quaternized aminoamides that can be used in the present invention:

##STR00001##

wherein

[0018] R.sub.1 can be a saturated or unsaturated, linear or branched, C.sub.12-C.sub.22 aliphatic groups and can be C.sub.16-C.sub.18 aliphatic groups

[0019] R.sub.2 can be a methyl- or ethyl-group; and

[0020] X can be a counter ion such as an ethylsulfate or methylsulfate.

[0021] The amines of the present invention were produced by a reaction between fatty acids (e.g. oleic acid, palmitic acid, or stearic acid) with di-ethylenetriamine or aminoethylethanolamine and subsequent quaternization of the resulting aminoamides by di-ethylsulfate, di-methylsulfate or acetic acid. The number of hydrophobic chains depends on the ratio of fatty acid and amine, and can be in a ratio of from about 1:1 and can be in a ratio of about 2:1.

[0022] The degree of cyclization or ring closure of the imidazoline quaternized products depends on reaction conditions. Under specific conditions it can be up to about 90% cyclized. In other cases it can be as little as 10% cyclized, resulting in a mixture of cyclized imidazoline quats and linear aminoamide quats. Imidazolines and non-cyclic aminoamide quats absorb strongly to negatively charged surfaces of materials such as fabrics, metals, and fibers, to make them hydrophobic.

[0023] The term mineral oil is defined to mean oils from mineral sources and can be a mixture of linear, branched and aromatic hydrocarbons, paraffins, and waxes. The term surfactants or non-ionic surfactants, is used to define compositions comprising but not limited to, glycol and mono- and di-esters of various fatty acids. Other examples of non-ionic surfactants can include, for example, linear or branched alcohol ethoxylates, alcohol alkoxylates, polyoxyethylene-polyoxypropylene block copolymers, aliphatic polyethers, ethoxylated polymethylalkylsiloxanes, alkyl polyglucoside, ethoxylated sorbitans derivatives, sorbitans fatty acid esters, alkyl phenyl ethoxylates, and alkoxylated amines.

[0024] We have found through extensive investigation that mixtures of quaternized imidazolines and aminoamides are more effective in reducing the adhesion between a tissue web and a TAD fabric surface than mineral oils, poly-alphaolefins and other hydrophobic materials typically used in TAD fabric release applications. We have also found that quaternized imidazolines and aminoamides in combination with additional hydrophobic materials such as mineral or vegetable oils are more effective in TAD fabric release applications as compared with compositions containing the individual components.

[0025] Through this work we found that imidazoline and aminoamide quats are more effective in fabric release applications than alpha olefins and mineral oil. Therefore, one would assume that an increase in alpha olefins or mineral oil content in formulations with imidazoline quats would reduce the effectiveness of the imidazoline quat-mineral oil mixture. However, we have found that fabric release improves when the surface of a fabric is treated with a composition containing a mixture of quaternized aminoamides and at least one other hydrophobic component other than an aminoamide, such as for example mineral oil, wherein the other hydrophobic component comprises up to about 60% by wt. of the total composition and can comprise from about 5% to about 40% by wt. of the total composition. Enhancement of TAD fabric release with addition of the mineral oil to the mixture of the quaternized aminoamide was totally unexpected. Additionally, it was found that combinations of the quaternized aminoamide with at least one other hydrophobic active besides an aminoamide; and a non-ionic surfactant, cause a reduction of adhesion between the tissue web and TAD fabric.

[0026] In one embodiment, a through air drying (TAD) fabric release composition comprising quaternized aminoamide(s); at least one hydrophobic component other than an aminoamide; and optionally a non-ionic surfactant(s); wherein the quaternized aminoamides are low molecular weight imidazoline and non-cyclic aminoamide quats and/or mixtures thereof and comprises from 20% to 99% by weight of the total composition and can comprise from about 40%-75% by wt. of total composition; wherein the at least one hydrophobic component is mineral oil, vegetable oil, silicon oil, polyalphaolefins and/or mixtures thereof comprising up to 60% by weight of the total composition and can be from about 5% to about 40% by wt. of the total composition; wherein the surfactant is glycol and/or esters thereof; mono- and di-esters of fatty acids; and/or mixtures thereof; and wherein the non-ionic surfactant comprises from 0% to about 40 and can be from about 10% to about 30% by wt. of the total composition.

[0027] In another embodiment a formulation comprising a) a mixture of hydrophobic imidazoline, and hydrophobic non-cyclic aminoamide, b) mineral oil and c) polyethylene glycol di-esters, such as oleic, stearic and palmitic acids; is used to reduce the adhesion between tissue and TAD fabric.

[0028] In another embodiment, the composition can be used to improve tissue release in tissue making processes such as in tissue mills for Yankee release applications.

[0029] The present invention will now be described with reference to a number of specific examples that are to be regarded as illustrative and not restricting the scope of the present invention.

EXAMPLES

[0030] The present compositions were evaluated for their ability to reduce adhesion of wet tissue to TAD fabric materials. A number of formulations were tested on a TAD Fabric Release tester designed by Hercules Inc to measure the effects of the compositions on resultant forces of adhesion and a Zwick release test (see Choi, D. D., New Simulation Capability Turns Art into Science for Structured Tissue and Towel Making Processes, Proceedings of Tissue 360 Forum, PaperCon 2013, 2013). The formulations were tested as aqueous solutions with levels of treatments at 60 mg/m2 and 120 mg/m2.

[0031] Imidazolines listed in the Tables 1A, 1B and 1C below include the following: Imidazoline A, is a mixture of cyclized imidazoline and linear mono- and bis-amides formed from the reaction of oleic acid and diethylenetriamine (with 2:1 ratio), quaternized with dimethyl sulfate.

[0032] The efficacies of the present compositions were determined by comparing the results of experiments performed on TAD fabric surfaces treated with the present composition versus blank experiments wherein the TAD fabric surfaces were not treated with the compositions of the present invention.

[0033] Table 1 summarizes the results, which are reported as absolute values of adhesion force for the blanks (untreated surfaces) and treated surfaces (columns 3 and 4) as well as relative effects expressed in% reduction vs. blank treatment (columns 5 and 6). The data presented is an average of 6 measurements per treatment.

Example #1

[0034] A. A number of experiments on TAD Fabric Release were done using mixtures of Imidazoline A mineral oil and a non-ionic surfactant as described above. The content of non-ionic surfactant was kept constant at 20% and the amount of Imidazoline A and mineral oil were varied from 0% to 80%. The mixtures were tested for TAD fabric release at 60 mg/m2 and 120 mg/m2 addition levels.

[0035] B. A second set of experiments were accomplished wherein the amount of non-ionic surfactant in the mixture was 10% and kept constant. The amount of imidazoline A and mineral oil were varied from 0% to 90%. The mixtures were tested for TAD fabric release at 60 mg/m2 and 120 mg/m2 addition levels using the test methods referenced above.

[0036] C. A third set of experiments were done wherein the amount of non-ionic surfactant in the mixture was 4% and kept constant. The amount of Imidazoline A and mineral oil were varied from 0% to 96%. The mixtures were tested for TAD fabric release at 60 mg/m2 and 120 mg/m2 addition levels using the test methods referenced above.

TABLES 1A, 1B and 1C

[0037]

TABLE-US-00001 TABLE 1A PEG 400 DO- 20% Imidazoline Mineral Adhesion, Adhesion, Adhesion reduction, % A % oil % N 120 mg N 60 mg 120 mg 60 mg 0 0 29.72 29.72 80 0 14.55 19.99 51.04 32.74 60 20 12.98 16.42 56.33 44.75 40 40 11.94 15.70 59.82 47.17 20 60 13.83 19.02 53.26 36.01 0 80 19.48 23.85 34.45 19.17

TABLE-US-00002 TABLE 1B PEG 400 DO- 10% Imidazoline Mineral Adhesion, Adhesion, Adhesion reduction, % A % oil % N 120 mg N 60 mg 120 mg 60 mg 0 0 26.05 24.36 90 0 16.40 15.49 37.04 36.41 75 15 14.02 16.11 46.18 33.87 60 30 13.39 14.34 48.60 41.13 45 45 13.88 13.64 46.72 44.01 30 60 14.22 17.54 45.41 28.00 15 75 15.22 19.34 41.57 20.61 0 90 20.40 18.60 21.69 23.65

TABLE-US-00003 TABLE 1C PEG 400 DO - 4% Imidazoline Mineral Adhesion, Adhesion, Adhesion reduction, % A % oil % N 120 mg N 60 mg 120 mg 60 mg 0 0 33.14 28.76 96 0 17.56 24.00 47.01 16.55 80 16 16.90 22.42 49.00 22.05 64 32 15.42 23.26 53.49 19.12 48 48 17.97 23.62 47.78 17.88 32 64 18.76 24.36 43.38 15.29 16 80 21.32 25.03 35.67 12.99 0 96 25.31 26.63 23.63 7.41

[0038] In respect to individual components mixed with fixed amounts of surfactant, it can be seen that Imidazoline A is more efficient than mineral oil in TAD fabric release tests. Adhesion values for Imidazoline A were lower than those of mineral oil. It can also be observed from the Examples above in all three testing cases that mixtures of Imidazoline A with mineral oil were more efficient than Imidazoline A by itself.

[0039] For example, in series with 20% surfactant in each formulation the adhesion values from mixtures with 80% imidazoline A and 80% mineral oil are 14.55 and 19.48 N, respectively. Hence for the mixture containing 40% imidazoline A and 40% mineral oil one might expect the adhesion value to be around 17.02 N. In fact the adhesion value is 11.94 N which is 29.8% lower than the expected value. Similarly, in the series with 4% surfactant the adhesion values for 96% imidazoline A and 96% mineral oil are 17.56 and 25.31 N, respectively. The adhesion value for a mixture containing 64% Imidazoline A and 32% mineral oil is 15.42 N, which is 20.3% lower than expected from the adhesion values of individual components. The enhancement in performance of the imidazoline when mixed with the less efficient component, mineral oil, was totally unexpected.

[0040] It was also seen that the percentage range for Imidazoline A and mineral oil within which enhancement of fabric release was observed changed depending on whether a surfactant was used and the surfactant load. The range of enhancement is defined as the % range of the mixtures of mineral oil and Imidazoline A that had lower adhesion as compared with Imidazoline A alone. For example, enhancement of fabric release was found to be in the range of 20% to 60% Imidazoline A for formulations with 20% surfactant, from 30% to 75% Imidazoline A for formulations with 10% surfactant and from 48% to 80% Imidazoline A for formulations with 4% surfactant. Overall, enhancement of fabric release was observed over a range of formulations containing from about 20% to about 80% Imidazoline A. Additional enhancement was seen when the formulations contained from about 40% to about 75% Imidazoline A.

Example #2

[0041] Comparative testing was run on a TAD fabric release tester with three formulations. Results can be seen in Table 2. Samples tested were a control having no treatment; Product B was made according to the present invention, which is a three component formulation containing Imidazoline A, mineral oil and a non-ionic surfactant. These were tested next to mineral oil/surfactant and poly-alphaolefin/surfactant two component formulations. Testing results demonstrated that Product B having Imidazoline A as a component significantly outperforms mineral oil and poly-alphaolefin formulations in adhesion reduction.

TABLE-US-00004 TABLE 2 Formulation Adhesion, N Adhesion reduction, % Product 60 mg/m.sup.2 120 mg/m.sup.2 60 mg/m.sup.2 120 mg/m.sup.2 No treatment 29.06 27.05 Product B 17.79 13.13 38.77 51.47 Mineral oil/ 24.01 21.13 17.39 21.89 Surfactant PAD/Surfactant 26.64 25.63 8.34 5.24

[0042] While the present invention has been described with respect to particular embodiments thereof, it is apparent that numerous other forms and modifications will be obvious to those skilled in the art. The invention described in this application generally should be construed to cover all such obvious forms and modifications, which are within the true scope of the present invention.