Roller Brush, In Particular For A Cleaning And/Or Care Device and Cleaning And/Or Care Device
20180146773 ยท 2018-05-31
Inventors
Cpc classification
A46B13/003
HUMAN NECESSITIES
A47L11/4069
HUMAN NECESSITIES
A46B9/06
HUMAN NECESSITIES
Y10S15/05
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A46B9/026
HUMAN NECESSITIES
E01H11/00
FIXED CONSTRUCTIONS
Y10S15/06
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A46B9/02
HUMAN NECESSITIES
A47L11/40
HUMAN NECESSITIES
Abstract
The invention relates to a roller brush, in particular for a cleaning and/or care device, preferably for floor covering in the form of tiles, natural, artificial, blocks of concrete or wood, with a rotationally symmetrical cylinder which comprises a cylinder surface. At least one first plurality of a first bundle of bristles with a first brush and a second plurality of a second bundle of bristles with a second brush is arranged on the cylinder surface. The invention is characterised in that the first bundle of bristles are different from the second bundle of bristles.
Claims
1. A roller brush for a cleaning and/or maintenance device, preferably for tile, natural stone, artificial stone, concrete pavers, or wooden floorings, comprising: a rotationally symmetrical cylinder which has a cylinder surface, wherein at least a first plurality of first bundles of bristles with first bristles and a second plurality of second bundles of bristles with second bristles are arranged on the cylinder surface, characterized in that the first bundles of bristles are different from the second bundles of bristles.
2. The roller brush according to claim 1, characterized in that the first and second bristles have a first and a second diameter and/or a first length and a second length, and the first diameter of the first bristles and/or the first length differs from the second diameter of the second bristles and/or the second length.
3. The roller brush according to claim 1, characterized in that the first bundle of bristles has a first length and the second bundle of bristles has a second length and the first length is shorter than the second length.
4. The roller brush according to claim 3, characterized in that the first length lies in the range of 50% to 98%, preferably 50% to 90% of the second length.
5. The roller brush according to claim 3, characterized in that the length of the first and/or the second bristles lies in the range from 15 through 30 mm.
6. The roller brush according to claim 1, characterized in that the first and second bundles of bristles are arranged alternatingly adjacent to one another across the roller surface, in particular arranged offset as diagonals across the roller surface.
7. The roller brush according to claim 1, characterized in that the first and second bristles have a first and second diameter and the first and/or second diameters lie in the range from 0.2 through 1 mm, preferably 0.4 mm through 0.8 mm.
8. The roller brush according to claim 1, characterized in that the roller brush comprises at least one bristle attachment with bundles of bristles arranged preferably at external angles.
9. The roller brush according to claim 1, characterized in that the cylinder of the roller brush comprises a plurality of segments with different bundles of bristles in different segments.
10. The roller brush according to claim 1, characterized in that a first material of the first bundles of bristles and the a second material of the second bundle of bristles is one of the following materials: a plastic material, in particular polyamide or polypropylene; or a metal material, in particular a steel wire or a stainless steel wire.
11. A cleaning and/or maintenance device comprising a drive and a roller brush driven by the drive, characterized in that the roller brush is a roller brush according to claim 1.
12. The cleaning and maintenance device according to claim 11, characterized in that the roller brush is arranged freely on the cleaning and maintenance device, without additional spacers from the surface to be cleaned or guide rollers or rails.
13. A hand-held cleaning and maintenance device, in particular for floorings, preferably for tile floorings or wooden floorings, comprising: a motor housing which accommodates at least an electric motor and a transmission, and at least one drive shaft which is driven by the electric motor and which acts on at least one transmission with a transmission output shaft, characterized in that the cleaning and maintenance device comprises at least two processing devices, a first processing device and a second processing device, wherein the first and second processing devices are designed and configured to be exchangeable without tools, and configured to be driven by the transmission output shaft, and wherein the second processing device comprises a roller brush according to claim 1 with a roller surface, the roller brush connectable to the transmission output shaft.
14. The hand-held cleaning and maintenance device according to claim 13, characterized in that the first processing device comprises a disk in the form of a joint brush, in particular a wire disk which can be connected preferably directly to the transmission output shaft, and a guide device, in particular a guide wheel.
15. The hand-held cleaning and maintenance device according to claim 13, characterized in that the roller brush can be connected to the transmission output shaft with the aid of a device comprising a toothed belt drive.
16. (canceled)
17. The hand-held cleaning and maintenance device according to claim 15, characterized in that the roller brush is designed to be exchangeable with different brush surfaces and/or the second processing device comprises a bearing means for the roller brush lying opposite the toothed belt device.
18. The hand-held cleaning and maintenance device according to claim 13, characterized in that the cleaning and maintenance device has a shaft for held-held use, in particular a shaft adjustable in length, and the shaft is rigidly connected to the motor housing.
19. The hand-held cleaning and maintenance device according to claim 13, characterized in that the electric motor is a universal motor.
20. The hand-held cleaning and maintenance device according to claim 13, characterized in that the cleaning and maintenance device has a mains connection or an electrical storage device.
21. The hand-held cleaning and maintenance device according to claim 13, characterized in that the cleaning and maintenance device comprises a protective hood in the area of the roller brush.
22. The hand-held cleaning and maintenance device according to claim 13, characterized in that the cleaning and maintenance device comprises latching and unlatching devices in the area of the motor housing configured for the exchange of the first and/or the second processing device without tools.
Description
[0060] The invention will subsequently be described with the aid of the figures, without being limited to them:
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074] The length of the short bristles lies, for example, at 20 mm, that of the long bristles at 25 mm, i.e. the length of the short bristles is approximately 80% of the length of the long bristles. In general, the length of the bristles lies in the range from 15 to 30 mm.
[0075] The different lengths of the bristles are especially clear in
[0076] All bristles are preferably manufactured from the same material, for example, from a plastic material, preferably polyamide.
[0077] Due to the use according to the invention of longer bundles of bristles with thinner bristles and shorter bundles of bristles with thicker bristles, as shown in
[0078] The roller brush according to the invention is preferably used in a hand-held cleaning device which has an electric motor as a drive and which drives the roller brush at a speed of 600 to 1400 rpm. The speed is preferably in the range of 1000 to 1200 rpm. With the aid of the roller brush, it is possible to excellently remove filth, moss, and algae which accumulate over the course of time in the pores, preferably in the profiled grooves of the boards, from wooden surfaces, for example, wooden decks, in particular, after wet pre-treatment with water, soap solution, bleach, or algae remover, using a brush geometry according to the invention, as described.
[0079]
[0080] In
[0081]
[0082] Four tests of cleaning using a device according to the invention are subsequently described. The device according to the invention is a roller brush with a rotationally symmetrical cylinder, which has two different bristles on its cylinder surface, first bristles and second bristles. The first and second bristles are made from polyamide and have the following dimensions:
First, short bristles: Diameter 0.6 mm, length 20 mm
Second, long bristles: Diameter 0.4 mm, length 25 mm
Test 1: Balcony Flooring, Thermal Treated Wood
[0083] The test was carried out on a balcony flooring made from thermal treated (TMT) fir laid in 2004. The floorboards are grooved, the area is 1.12.6 m.sup.2. The balcony has a western exposure and direct exposure to weathering. The surface was last cleaned in spring 2014 by scrubbing and mopping with soap solution. In 2013, the surface was maintained with a wood oil. This represents the typical case, in that the surface is cleaned once annually in late winter/spring before the garden or balcony season. The surface was not discolored by algae or mildew; the usual urban dust and dirt deposits were present.
[0084] A dry cleaning was initially carried out. The accumulated dirt could be partially removed; dust or dirt particles were not noticeably stirred up or propelled away. The cleaning effect was, however, low. The terrace floorboards were subsequently saturated with a mop and after 2 minutes of exposure time, they were brushed with the device according to the invention.
[0085] The cleaning effect was significantly greater. There was no damage to the surface. Two or three cleanings per year with the device according to the invention do not represent an unacceptable demand.
Test 2: Deck Flooring, Thermal Treated Fir
[0086] Deck flooring made from TMT fir, grooved, and in use for 6 years, was cleaned in a damp state (after rain) without targeted wetting. The cleaned areas then dried very quickly; in contrast, the dirty area remained damp significantly longer.
[0087] The cleaning effect was estimated as good.
Test 3: Wood-Plastic-Composite Grooved Boards
[0088] A test surface of 1.00.5 m.sup.2, consisting of 3 wood-plastic-composite floorboard sections, was cleaned. The floorboards are grooved and brushed, painted medium brown, with a matrix of polypropylene, 70% wood. The test surface had a northern exposure for 4 years at a 45 inclination.
[0089] The cleaning was carried out dry and wet with an algae remover. The cleanser was applied saturated using a brush and the surface was wetted again after approximately 1 hour contact time.
[0090] Very good effects were shown already with the dry cleaning, and with the wet cleaning with the algae remover, the surface looked virtually new. Even the grooves were cleaned very well.
Test 4: Deck Flooring Test Surface, Different Woods
[0091] The bristles were tested on different wooden surfaces of a test surface:
TABLE-US-00001 Floorboard no. Material 477 Bangkirai, untreated 480 Bangkirai, oiled 483 TMT ash, untreated 486 TMT ash, oiled 489 Oak, untreated 492 Oak, oiled 495 Pressure-treated spruce 498 Larch, untreated 501 Larch, oiled 504 Douglas fir, untreated 507 Douglas fir, oiled 510 Moso bamboo (compressed)
[0092] For each material variant, 3 floorboard sections were installed, 700 mm in length and 130 mm width; each section was respectively cleaned, namely in thirds of the length, dry, wetted with pure water, and with water containing detergent; contact time approximately 2 min.
[0093] The cleaning effects was analogous to Test 1, i.e. dry had low effects, wet had good effects; the addition of cleanser (1 spray for 5 l) resulted in an improvement on some materials, which, however, was only visible after drying.
[0094] In contrast to all of the wood variants, which appeared significantly lighter after cleaning and drying, the bamboo appeared darker, apparently due to a smoothed surface.
[0095] In summary, it may be stated that the device according to the invention was tested on different flooring materials made from wood and wood-plastic-composite. All materials were located for many years exposed to the weather and thus represent the situation in practice very well. The woods were weathered and wood-discoloring fungi grew on them; the wood-plastic composite had algae growths.
[0096] While the cleaning effect on the tested woods is very low for dry cleaning, it is very good for wet cleaning. No damage was determined on the wood surfaces.
[0097] While a dry cleaning already provided good effects in the case of the algae growth on the wood-plastic composite, the effect in the case of wet cleaning and pre-treatment with an algae remover was significantly improved.
[0098] Unacceptable damage to the surfaces was not observed, even for sensitive materials, like pressure-treated or thermally modified fir. A certain amount of wear on the surface is, however, normal and necessary for achieving the cleaning effect.
[0099] As shown, the rotating roller brush may free hard floor surfaces from stubborn contaminants due to the hardness of the bristles. The hard bristles have essentially the function of a scrubber, in contrast to previous systems, which instead had the sweeping function of a broom. Using the roller brush according to the invention, stone terraces and pavement slabs in the exterior area, and also tile and natural stone surfaces, for example, granite, may be processed. In particular, it is possible to free smooth and structured wood surfaces, in particular wooden decks in the exterior area, from moss and algae residue pore deep. The uniform distribution of different lengths and different hardnesses of bundles of bristles on the roller surface leads to a two-stage cleaning effect.
[0100]
[0101]
[0102]
[0103] Joint disk 122, which is also designated as a joint brush, is shown in detail in
[0104] A handle 130 is preferably arranged on the opposite end of shaft 112 from motor housing 113. Handle 130 has a plug socket 132, which functions as a mains connection in the currently shown embodiment. In order to start up and stop operation of the cleaning and maintenance device, an on/off switch 134 is arranged on the handle. A cable connection, laid in shaft 112, leads from mains connection 132 arranged on the handle and from the electric motor, which is preferably designed as a universal motor, arranged in motor housing 113.
[0105] Ventilation slits (not shown) may be arranged on the under side of motor housing 113. Air may be sucked in through these ventilation slits and discharged through opposing ventilation slits, so that the motor accommodated in housing 113 is cooled.
[0106] Instead of the mains connection depicted, an accumulator, e.g. for 12 volts, 18 volts, 24 volts, or 36 volts of power supply voltage, may be provided. However, these variants are not currently shown.
[0107] Optionally, an additional handle 142, which is may be designed to be detachable, may be arranged on shaft 112 for better guidance.
[0108] By switching the on/off switch 134, the motor and the transmission connected thereto and thus the processing device is set into rotation. According to the embodiment shown, the rotational movement from the electric motor, which is accommodated in motor housing 113, is thereby transmitted to a motor shaft, then to the transmission connected thereto, and from the output shaft of the transmission to the respective processing device, currently the joint brush or the roller brush.
[0109] Another variant of the cleaning and maintenance device is shown in
[0110]
[0111] Joint brush 122 in the form of a disk, in particular a wire disk according to
[0112] Although an off center arrangement of the roller brush would also be possible, this would have the disadvantage that the relatively widely designed roller brush tends to tumble and impedes handling.
[0113] Therefore, the second processing device in the form of a roller brush, as shown in
[0114] Identical components as in
[0115]
[0116] As shown in
[0117] In
[0118] In the depiction of the electric motor, which is common to both the cleaning and maintenance device in motor housing 113 according to
[0119] Furthermore, cover 124.1 of joint brush 122 is visible, which prevents the distribution of dirt particles.
[0120] The drive of joint brush 122 is carried out, as previously mentioned, directly via transmission output shaft 160 so that the speed of the joint brush corresponds to the speed of the transmission output shaft. The speed lies in the range of 800 rpm to 2000 rpm, preferably at 1600 rpm, and thus enables an efficient removal of noxious plants, moss, and dirt from the joints between stone slabs and paving stones. The translation from the high-speed electric motor to the speed of 800 rpm to 2000 rpm is carried out preferably by a planetary gear transmission.
[0121] The joint brush is currently essentially configured as a disk shape, wherein the disk has a width B. The disk is preferably a disk which is populated with bristles and is shown in detail in
[0122] In order to be able to safely guide the hand-held device on the ground, a guide device, in particular in the form of a guide wheel 162, is provided on the opposite side of the transmission from output shaft 160 in the configuration with the joint brush.
[0123]
[0124] Preferably, the cleaning and maintenance device may comprise different roller brushes. Roller brushes with different thicknesses of bristles may hereby be exchanged. This has the advantage that the bristle surface may be selected corresponding to the nature of the floor to be cleaned, for example, a tile, stone, marble, concrete block, natural stone, artificial stone, or wooden flooring.
[0125] The thickness of the bristles varies according to the surface conditions from 0.4 mm to 1 mm, preferably in 0.1 mm increments. A table will be subsequently provided, from which it may be gathered which bristle thickness is suitable for which floor surfaces.
[0126] The cleaning results were surprising for the person skilled in the art and not predictable, since the cleaning result did not depend on the bristle thickness alone, but also on the rotational speed of the roller surface, which lies preferably below the conventional 3000 rpm of the state of the art, preferably between 800 rpm and 2000 rpm, particularly preferably at approximately 1600 rpm.
[0127] Subsequent cleaning results in Table 1 related to speeds of the roller brush in the range of 1600 rpm.
TABLE-US-00002 TABLE 1 Dry cleaning results Fine pavement, Coarse natural stone, Wooden deck, pavement concrete, tile profiled Bristle diameter 0.4 mm Surface cleaning ++ Penetration depth into + ++ intermediate spaces Smearing/Smudging + Residue + + Bristle diameter 0.5 mm Surface cleaning Penetration depth into + ++ intermediate spaces Smearing/Smudging + Residue Bristle diameter 0.6 mm Surface cleaning + + ++ Penetration depth into ++ ++ ++ intermediate spaces Smearing/Smudging + Residue + + ++ Bristle diameter 0.7 mm Surface cleaning + + Penetration depth ++ ++ ++ into intermediate spaces Smearing/Smudging + + + Residue + + + Bristle diameter 1.0 mm Surface cleaning + + ++ Penetration depth into ++ ++ intermediate spaces Smearing/Smudging ++ ++ * Residue ++ ++ + * abrasive on wooden surfaces +good cleaning result ++very good cleaning result poor cleaning result very poor cleaning result
[0128] In
[0129] Furthermore, bearing means 1000 is clear in
[0130] The guide device or bearing means 1000 is arranged opposite toothed belt device 180. As is clear from
[0131] In the configuration according to
[0132] In
[0133]
[0134] The identical component is shown in
[0135] Guide device 1000 and toothed belt device 180 are clearly visible in the cutaway in
[0136]
[0137] Joint brush 122 comprises bristles 600 which are compressed with one another by two sheet metal disks 501, 502 held by a ring 500. Bristles 600 and their arrangement on inner-lying components 500, 501, 502 is shown in detail in
[0138]
[0139] With the invention, initially a cleaning and maintenance device is specified that enables both dry and also wet cleaning and the processing of the most varied floorings or flooring surfaces using one and the same cleaning and maintenance device through the simple exchange of floor processing devices. Furthermore, the most varied surfaces may be cleaned and maintained by exchanging the roller brushes.