DEVICE FOR COATING SURFACES, PARTICULARLY COLOURED OR PAINTED SURFACES
20180147586 ยท 2018-05-31
Assignee
Inventors
- Albrecht Kruse (Stuttgart, DE)
- Norbert Maier (Allmersbach LT., DE)
- Peter Dettlaff (Remseck, DE)
- Daniel Maier (Boeblingen, DE)
- Gabriele Szedzinski (Ludwigsburg, DE)
Cpc classification
B05B12/02
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0833
PERFORMING OPERATIONS; TRANSPORTING
B05B7/241
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0416
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0838
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
B05B7/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for coating surfaces, particularly coloured or painted surfaces, using a spray gun which is supplied by a supply device with the material to be sprayed. The supply device includes a material container which can be pressurised, and a pressure element is provided on or in the material container itself.
Claims
1. A device for coating surfaces, particularly colored or painted surfaces, using a spray gun which is supplied by means of a supply device with the material to be sprayed, said supply device having a material container which can be pressurized, wherein a pressure element is provided on or in the material container itself.
2. The device as claimed in claim 1, wherein the pressure element has a shape matched to the material container.
3. The device as claimed in claim 1, wherein the pressure element has a gas bag or the like.
4. The device as claimed in claim 3, wherein the gas bag is formed as a bellows.
5. The device as claimed in claim 1, wherein the pressure element has a gas cartridge or is a gas cartridge or spray can.
6. The device as claimed in claim 1, wherein the pressure element is an expandable plastic foam.
7. The device as claimed in claim 1, wherein the pressure element has a solid body.
8. The device as claimed in claim 7, wherein the solid body is a pressure pad which can act on the outer wall of the material container.
9. The device as claimed in claim 8, wherein the solid body is pressed against the outer wall by a tape or the like and/or can be moved along the outer wall.
10. The device as claimed in claim 7, wherein the solid body is a spring element or has a spring element.
11. The device as claimed in claim 10, wherein use is made of a box that is closed but openable as required, which is equipped with a spring that is connected to a solid body.
12. The device as claimed in claim 7, wherein the solid body is supported as a movable intermediate floor in the material container.
13. The device as claimed in claim 12, wherein the intermediate floor can be moved solely by compressed air.
14. The device as claimed in claim 12, wherein the intermediate floor can be moved by an additional element, a guide rod, a plunger or the like.
15. The device as claimed in claim 12, wherein the intermediate floor is formed as a pressure plate.
16. The device as claimed in claim 14, wherein the guide rod is connected to the cover of the material container.
17. The device as claimed in claim 14, wherein the guide rod is connected to the base of the material container.
18. The device as claimed in claim 12, wherein the intermediate floor is equipped with a seal.
19. The device as claimed in claim 1, wherein a pump is provided.
20. The device as claimed in claim 19, wherein the pump is configured as a displacer pump, as a diaphragm pump, in particular as an electrically driveable diaphragm pump.
21. The device as claimed in claim 1, wherein the pressurization is carried out by means of gas development.
22. The device as claimed in claim 21, wherein the chemical substance and the liquid to be sprayed are chemically compatible.
23. The device as claimed in claim 22, wherein an inert gas is used or produced.
24. The device as claimed in claim 1, further comprising a low pressure (vacuum).
25. The device as claimed in claim 24, wherein the vacuum is generated by an external component, such as a vacuum pump.
26. The device as claimed in claim 1, wherein an adapter, via which a pressure change in the material container can be effected, is arranged between the spray gun and the material container.
27. The device as claimed in claim 25, wherein the vacuum can be generated and supplied to the material container via the adapter.
28. The device as claimed in claim 1, wherein a pressure connection, which is equipped with a valve, is provided in the interior of the material container.
29. The device as claimed in claim 1, wherein the pressure connection can seal off automatically.
30. The device as claimed in claim 28, wherein the valve is configured as a nonreturn valve, in particular as a duck-bill valve with nonreturn function.
31. The device as claimed in claim 1, wherein the pressurization is initiated and/or controlled and/or regulated by a mechanical, chemical or electronic timing device or clockwork mechanism.
32. The device as claimed in claim 1, wherein the pressure change is effected via an air stream, which is branched off from a secondary air stream of the compressed air supply of the spray gun.
33. A material container having a pressure element as claimed in claim 1.
34. A material container for a spray gun, to which vacuum can be applied.
35. A spray gun to which vacuum can be applied
36. A spray gun having a material container as claimed in claim 1.
Description
[0032] Further details and refinements of the invention can be seen from the remaining sub-claims and from the following exemplary embodiments explained by using drawings.
[0033] In the drawings:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] The spray guns according to
[0043] The material to be sprayed is led through the front end 8 of the head 3 of the spray gun, in which a passage opening 9 for a color needle 10 is provided at the center. When the spray gun is not in use, the front end 8 of the head 3 is closed by a mechanism. The mechanism can be actuated by means of a trigger 11; the volume of material can be regulated via a device which has a regulating screw 12. The mechanism for the trigger 11 and the color needle 10 can be actuated in a force-fitting manner via springs, not illustrated.
[0044] In the exemplary embodiments according to
[0045] Closer details of the spray gun illustrated in
[0046] In the exemplary embodiment according to
[0047] If specific, as a rule relatively highly viscous, liquids are to be sprayed, it may be that the force of gravity is not adequate to lead sufficient liquid to the passage opening 9 in the spray gun 1.
[0048] The subject of the invention is therefore that a pressure element is provided on or in the liquid material container itself.
[0049] Shown in
[0050] In the present exemplary embodiment, the pump 400 is simply inserted into the center 313 of the cup cover 311 having a correspondingly large opening, and can therefore easily be removed again.
[0051] The pump 400 is configured as a displacement pump, to be specific as an electrically drivable diaphragm pump. It has a diaphragm 401 which can then deflect in the direction of arrow 402, i.e. upward and downward. By means of the controllable drive 405, the action of a force 403 on the diaphragm 401 can be effected, if necessary via valves, so that said diaphragm folds downward, as a result of which in turn a compressive force 404 acts on the liquid 500 through the air 501 in the cup 301b. As a result, the liquid 500 is forced well into the connecting piece 307 and onward into the spray gun.
[0052] The described type of pressure generation has the advantage that simple pressure setting/pressure adjustment with limiting is ensured via the drive with high safety with respect to an undesired positive pressure.
[0053] Shown in
[0054] In a first variant of the flow cup 301c, the box 600 is equipped with an expandable plastic foam. As soon as the cover 601 of the box 600 is removed, the plastic foam propagates in the air space 501 over the paint liquid 500. As a result, the liquid 500 is forced well into the connecting piece 307 and onward into the spray gun.
[0055] Of course, care must be taken that a plastic foam that does not react chemically with the paint liquid 500 is chosen.
[0056] In the present exemplary embodiment, the removal of the cover 601 from the box 600 is started by means of an electronic timing device. This has the advantage that the cup 301c can be closed following the filling with paint and no longer needs to be opened if painting is to be begun with the pressure-assisted painting.
[0057] In a second variant of the flow cup 301c, the box 600 is a gas cartridge, not specifically illustrated, and is clipped into the cup 301c. The gas cartridge 600 is formed as a pierceable cartridge, which can be pierced by means of a spike, not illustrated. In the gas cartridge 600 there is an inert gas, specifically nitrogen. As soon as the gas cartridge 600 is actuated, the nitrogen propagates in the air space 501 over the paint liquid 500. As a result, the liquid 500 is forced well into the connecting piece 307 and onward into the spray gun.
[0058] The third variant of the flow cup 301c is equipped with a gas bag 700 (see
[0059] In a further refinement of the invention, not illustrated, it is proposed to equip the gas bag as a double bag and to fill one bag with compressed air or the like and to equip the other bag with vacuum. By means of alternately opening and closing the two bags, the air chamber above the liquid to be sprayed can be moved in such a way that the liquid penetrates better than usual into the spray gun.
[0060] The fourth variant of the flow cup 301c according to the invention, illustrated in
[0061] The sliding ring 801 also ensures a sealing function. Instead of a ring, a single or double sealing lip, for example, could also be provided.
[0062] In the fifth variant of the flow cup 301c according to the invention, according to
[0063] In the sixth variant of the flow cup 301c according to the invention, indicated in
[0064] In these previously described mechanical variants, a clockwork mechanism or the like can also readily be provided in order to initiate the time of the pressure generation.
[0065] A seventh exemplary embodiment is shown in
[0066] The flow cup 302a initially has, as already known, a frustoconical color cup 304 and a similarly shaped cover 306 placed on the color cup 304 at the top. The cup 302a has a volume content of about 900 ml, is thin-walled, slightly elastically deformable on account of the low wall thickness and the material selected, is transparent and is provided with mixing scales (not shown) on a side wall 308. A ventilation valve 36 is provided on the base 36 of the cup. Here, the cover 306 is approximately half as high as the color cup 302a. Both the color cup 302a and the cover 306 are produced from plastic, as a rule injection molded. The cover 306 can be, but need not be, transparent or translucent. For production reasons and for mechanical stabilization, the cover can have some undercuts, gaps and ledges (not shown) on its inner side.
[0067] In its first configuration according to the invention, according to
[0068] In the eighth variant, illustrated in
[0069] It is also proposed to provide the guide rod with an external thread and to fix the same in an opening in the cup base. As a result, the guidance of the intermediate floor can be improved further.
[0070] The ninth variant, illustrated in
[0071] This insert can be an extruded part which preferably has reinforcing ribs, or a type of hose or a pipe. The insert can be transparent or translucent and can be provided with measuring scales on its outer surface.
[0072] At one end or at both ends, the insert 812 can be equipped with a seal.
[0073] The insert can have internal projections, grooves or the like, which can be used for latching to a pressure element.
[0074] In the tenth variant, illustrated in
[0075] In particular if the spring 1000 is configured as a clockwork spring, a combination with a guide rod with external thread, which is fixed in an opening in the cup base, is to be combined with a movable intermediate floor. When released, the rod then rotates with the intermediate floor in the cup.
[0076] During tensioning of the spring 1000 and after it has been pressed down, the intermediate floor 802b can be latched into diverse grooves, not shown, in the interior of the insert 812.
[0077] In another configuration, the ventilation valve 36a in the cup base 36 could be used for fixing, guiding and/or latching. Releasing the intermediate floor 810 could be affected by the touch of a button on the ventilation valve 36a.
[0078] Therefore, both the guidance of the intermediate floor 810 and also the quality of the pressure generation can be further secured and improved.
[0079]
[0080] The twelfth variant, illustrated in
[0081] In a further refinement of this embodiment, the combination of the air cushion 814 with an intermediate floor 802, which is preferably firmly connected to the air cushion 814, is proposed.
[0082] In the thirteenth variant, illustrated in
[0083] A fourteenth variant is indicated in
[0084] By means of such a configuration, an unwantedly long compressed air hose connection can be avoided particularly effectively.
[0085] A fourteenth exemplary embodiment is shown in
[0086] In the exemplary embodiment according to
[0087] Under certain circumstances, for example when the spray gun is produced from more or less elastic plastic material, it is possible to dispense with such a connecting piece 16. Detachably fixed to the connecting piece 16 is an intake hose 17 as a delivery element for the material to be sprayed. However, it could also be connected non-detachably to the connecting piece 16, the connecting piece 15 or another component.
[0088] The intake hose 17 in the present exemplary embodiment is produced from a transparent flexible plastic. On the other hand, however, a more or less rigid, transparent, translucent or opaque intake pipe made of plastic, metal or other material could also be used. At its lower, free end, the intake hose 17 is equipped with a filter 18. The filter 18 is bag-shaped here and consists of plastic material reinforced in some areas by ribs. Provided at its free end is a perforated plate 19, into which the intake hose 17 engages in a fitting manner. A non-detachable, possibly one-piece connection between the filter 18 and the intake hose 17 or the like can likewise be provided. The intake hose 17 dips far into the material to be sprayed, not illustrated, in the container 30.
[0089] The in container 30 shown has a frustoconical color cup 31 and a similarly shaped cover 32 placed on the color cup 31 at the top. The color cup 31 has a volume content of about 300, 600 or 900 ml, is thin-walled, slightly elastically deformable on account of the low wall thickness and of the material selected, is transparent and is provided on its side wall 33 with mixing scales (not shown). Here, the cover 32 is about half as high as the color cup 31. Both the color cup 31 and the cover 32 are produced from plastic, as a rule injection molded. The cover 32 can be but does not need to be transparent or translucent. For production reasons and for mechanical stabilization, the cover can have some undercuts, gaps and ledges (not shown) on its inner side.
[0090] The color cup 31 has a base 36 in the form of a circular disk, on which a supporting edge 37 is preferably molded in one piece, by means of which the color cup 31 can stand independently on a support. In the present exemplary embodiment, a ventilation mechanism 38 having a ventilation opening which can be closed by means of a valve is provided in the base 36 of the color cup 31. The valve of the ventilation mechanism 38 must of course always be closed when filling the color cup 31, when mixing the material to be sprayed and during use of the color cup 31 on a suspended cup gun, in order that no undesired material escape takes place. For the purpose of tight sealing, one of several cap elements 70 can help; in the present exemplary embodiment these are integrally molded in one piece on the cup cover 32 via a film hinge 71 that can be torn through manually.
[0091] According to the invention, between the spray gun 1 and the cup 30 there is provided an adapter 60, through which a small tube 61, which dips into the liquid duct 502, passes laterally. By means of the small tube 61, the cup 30 can have a vacuum applied. The vacuum can be generated previously by means of an external component, such as a vacuum pump. However, it is proposed to generate the vacuum via an air stream which is branched off from a secondary air stream of the compressed air supply of the spray gun.
[0092]
[0093] The pressure pad 150 is firmly lashed with a tape 160 and can therefore when either be pressed continuously against the outer wall 308 or moved along this outer wall 308 as required. The pressure pad 150 then drives an indentation 312 into the outer wall 308. As a result, pressure is exerted on the interior of the material container. The hollow space in the cup is thus reduced; at the same time the air over the liquid to be sprayed and/or the liquid to be sprayed is displaced, specifically in such a way that it is forced well into the connecting piece in the cover or in the base of the cup and onward into the connecting piece of the spray gun and from there as far as the passage opening.
[0094] In another configuration of the invention, not illustrated, the pressure pad 150 is replaced by an inflatable cushion, an air balloon or the like. These variants have the advantage that exertion of a pressure of variable magnitude is made easier.
[0095] In the following, the application of the invention to a spray gun is to be explained once more with another, more conventional suspended cup, as shown in
[0096] As mentioned at the beginning, the spray gun according to the
[0097] The material to be sprayed is led through the front end 8 of the head 3 of the spray gun, in which a passage opening 9 for a color needle 10 is provided at the center. When the spray gun is not in use, the front end 8 of the head 3 is closed by a mechanism. The mechanism can be actuated by means of a trigger 11; the volume of material can be regulated via a device which has a regulating screw 12. The mechanism for the trigger 11 and the color needle 10 can be actuated in a force-fitting manner via springs, not illustrated.
[0098] Provided on the underside of the head 3 of the spray gun 1 is a connecting piece 900 for a container 901 the material to be sprayed. The connecting piece 900 is cylindrical and has an external thread, via which the material container 901, fitted with a mating thread, can be fixed by means of a connecting nut 902. The material container 901 is a conventional aluminum suction cup having a holding capacity of about 1 l. It has a cylindrical cup 903, which is closed by a likewise cylindrical cover 904. A locking mechanism 905 ensures reliable seating of the cover 904 on the cup.
[0099] In this cup 903, in addition to the liquid to be sprayed, a chemical substance (or a substance mixture) is introduced, by means of which pressure can be generated by means of gas development in accordance with the basic principles: shock pressure of an explosive substance or: effervescent tablet. Of course, the chemical substance and the liquid to be sprayed must not react with each other.
[0100] If possible, an inert gas like nitrogen must be produced as gas. Then, neither impairment of the quality of the material to be sprayed nor damage to the health of the user of the invention is to be feared.
[0101] In another refinement of the invention it is proposed to accommodate the chemical substance in a bag or the like. If, in addition, the bag has a much greater volume than the chemical substance, the explosion can take place in the bag. The chemical substance then does not come into contact at all with the liquid to be sprayed.
[0102] Of course, the material container 901 could also be equipped with another pressure generating element which has been described by using the exemplary embodiments described previously.
[0103] In the variant illustrated in
[0104] In
[0105] If the opening 38 is equipped with a guide tube 38a for a ventilation valve, as is usual, in the present case this guide tube 38a can serve to guide and hold the spray can 400. Extensions, grooves and/or threaded elements can also be present or provided. It is advantageous to provide a spike or the like in the area of the guide tube 38a or elsewhere. The spike can serve as a trigger when the spray can is inserted.
[0106] The embodiment shown here functions in substantially the same way as the previously described embodiment with the spray can 4000. As soon as it is actuated, the air present therein flows out of the spray insert 4002 of the spray can 4000 and propagates in the air space 501 over the liquid 500 to be sprayed. The air from the spray can 4000 therefore enlarges the quantity of air 501 above the liquid 500 in the flow cup 302g considerably. As a result, the liquid 500 can be forced particularly well into the connecting piece 310 and onward into the spray gun.
[0107] In another variant, not illustrated, the opening 38 in the cup base 36 is used as before as ventilation valve opening. The spray can or a gas cartridge is then plugged into another opening to be provided in the cup base.
[0108] Instead of a spray can, however, a mechanically operable pump, such as an air pump, could also be used.
[0109] Finally, it should be pointed out that, despite its explanation by using diverse exemplary embodiments, the invention is not restricted thereto but of course permits and comprises the combination of diverse described details.