Method for planning and implementation of soil compacting processes, especially for asphalt compacting
09982397 ยท 2018-05-29
Assignee
Inventors
Cpc classification
E01C19/266
FIXED CONSTRUCTIONS
E01C19/23
FIXED CONSTRUCTIONS
E01C19/282
FIXED CONSTRUCTIONS
International classification
E01C19/00
FIXED CONSTRUCTIONS
E01C19/23
FIXED CONSTRUCTIONS
Abstract
A method for planning and implementation of soil compacting processes using at least one soil compactor resulting in an efficient use of compactors and an improved compacting result. Under the method, a base region (B) to be compacted is defined, the relevant aspects of a soil compacting process are planned, and only then is the process implemented by moving at least compactor in the base region (B), according to the plan. The plan for the soil compacting process may include the quantity and course of compactor passes in the base region.
Claims
1. A method for planning and implementation of a compacting process for building a road, by means of at least one compactor, comprising the following steps: a) defining a base region to be compacted, wherein the base region is defined between two edge regions extending in a base region longitudinal direction of the road and wherein at least one of said edge regions is determined by an asphalt finisher applying asphalt material to be compacted by at least one compactor onto the base region while moving the asphalt finisher along the base region to be compacted in the base region longitudinal direction and thereby prepares it preparing the base region; b) based on the base region defined in step a), defining a compacting plan with quantity and course of compactor passes in the base region, wherein at least a portion of compacting passes are defined to extend in the base region longitudinal direction; wherein, in association with at least one of the edge regions, at least one of the compactor passes is defined such as to extend flush or overlapping with and along this edge region, and c) moving the at least one compactor in the base region defined in step a) according to the compacting plan defined in step b).
2. The method according to claim 1, wherein step a) further comprises specification of at least one compactor to be employed for compacting the base region and that in step b), the compacting plan is also defined on the basis of the at least one compactor to be employed for compacting.
3. The method according to claim 2, wherein at least one compactor to be employed for compacting of the base region is selected from a group of compactors which differ in at least one of the following parameters: Compactor roller width, Compactor weight, Compacting mode, and Crab steering capability.
4. The method according to claim 1, wherein the base region to be compacted is defined in step a) with respect to a base region width.
5. The method according to claim 4, wherein in step b), the compacting plan is defined with at least one group of compactor passes, wherein at least one group of compactor passes comprises a plurality of adjacent compactor passes in the base region width direction, and wherein at least two adjacent compactor passes have mutually overlapping compacting paths.
6. The method according to claim 5, wherein in at least one group of compactor passes, all adjacent compacting paths each have a substantially equal amount of overlap.
7. The method according to claim 5, wherein for at least one group of compactor passes, the adjacent compacting paths have a different amount of overlap with respect to at least one other group of compactor passes.
8. The method according to claim 5, wherein at least two groups of compactor passes are defined with different numbers of compactor passes and/or with different positions of the compacting paths.
9. The method according to claim 5, wherein for at least one group of compactor passes, at least one compacting path is defined substantially flush along an edge region of the base region to be compacted.
10. The method according to claim 9, wherein for at least one group of compactor passes, one compacting path is defined substantially flush along a first edge region, and an additional compacting path is defined substantially flush along a second edge region of the base region to be compacted, and that for at least one group of compactor passes a compacting path is defined substantially flush along the first edge region, and/or for at least one group of compactor passes one compacting path is defined substantially flush along the second edge region.
11. The method according to claim 3, wherein the base region to be compacted is defined in step a) with respect to a base region width; and wherein in step b) a minimum number of compactor passes is determined on the basis of the width of the base region, the width of the compactor roller, and a minimum amount of overlap of adjacent compacting paths.
12. The method according to claim 11, wherein the minimum number of compactor passes (n) is determined such that the following relation is substantially satisfied:
BB(VWBMCA)5nVWB(n1)MCAGUST<BB, wherein: n is the minimum number of compactor passes and is a whole integer, BB is the width of the base region, VWB is the width of the compactor roller, MUA is the minimum amount of overlap, GUST is the total edge overhang.
13. The method according to claim 3 wherein the base region to be compacted is defined in step a) with respect to a base region width; and wherein in step b) a maximum number of compactor passes is determined on the basis of the width of the base region, the width of the compactor roller, and the minimum amount of overlap of adjacent compacting paths.
14. The method according to claim 13, wherein the maximum number of compactor passes (N) is determined such that the following relation is substantially satisfied:
BB<NVWB(N1)MCAGUST<BB+VWB, wherein: N is the maximum number of compactor passes and is a whole integer, BB is the width of the base region, VWB is the width of the compactor roller, MUA is the minimum amount of overlap, GUST is the total edge overhang.
15. The method according to claim 12, wherein the base region to be compacted is defined in step a) with respect to a base region width; wherein that in step b) a maximum number of compactor passes is determined on the basis of the width of the base region, the width of the compactor roller, and the minimum amount of overlap of adjacent compacting paths; wherein the maximum number of compactor passes (N) is determined such that the following relation is substantially satisfied:
BB<NVWB(N1)WAGUST<BB+VWB, wherein: N is the maximum number of compactor passes and is a whole integer, BB is the width of the base region, VWB is the width of the compactor roller, MUA is the minimum amount of overlap, GUST is the total edge overhang; wherein the following relation applies:
N=n+1.
16. The method according to claim 14, wherein for one group of compactor passes with a maximum compactor pass number, one compacting path is defined substantially flush along a first edge region and an additional compacting path is defined substantially flush along a second edge region of the base region to be compacted, and that the amount of overlap of adjacent compacting paths of this group of compactor passes is determined such that the following relation substantially applies:
BB+GUST=NVWB(N1)UA, wherein: UA is the amount of overlap, GUST is the total edge overhang.
17. The method according to claim 10, wherein at least one compactor pass comprises a movement of at least one compactor used for compacting the base region moved forward in a first movement direction and back in a second movement direction opposite to the first movement direction.
Description
(1) The present invention will be described in detail below with reference to the attached figures. Wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8) The compactor 10 in the illustrated example comprises two compactor rollers 12, 14, generally also termed drums. The compactor roller 12 is mounted on a front compactor frame 16 in a rotatable manner and can also be driven to rotate. Compactor roller 14 is mounted on a front compactor frame 18 in a rotatable manner and can also be driven to rotate. The front frame 16 and the rear frame 18 are mounted on a middle frame 20 so as to be pivotable about vertical axes A.sub.1 and A.sub.2 by means of a pivot drive (not shown). First of all this allows directional control, and secondly allows the use of so-called crab steering. In this regard, the front roller 12 and the rear roller 14 are turned in the side direction, that is, offset with respect to one another orthogonally to the plane of the illustration in
(9) A driver's cab denoted by reference number 22 is provided on the middle compactor frame 20 with a seat 24 and a display 26. Via the display 26, information relevant to the compacting process can be displayed for the operator seated on the seat 24.
(10) By means of a radio unit denoted in general by reference number 28, the compactor 10 can send information to and/or receive information from a central station or another compactor. Furthermore, the radio unit 28 can also be designed as a GPS unit and in this manner can receive information about the positioning of the compactor 10 in space.
(11) It should be pointed out here that when implementing a compacting process, even differently configured compactors can be employed. For example, they can be designed without the crab steering feature. The compactors can also differ in the number of compacting rollers used, and if a compactor has only one compactor roller, it can in general have wheels in the rear area of the frame for propulsion. Compactors can also differ in the width of the one or several compacting rollers, likewise also in the compactor weight or weight distribution on the two rollers.
(12) One essential aspect in which these compactors may differ is the compaction modes that they can use. This includes various physical aspects in addition to the surface load applied by the intrinsic weight, by which the compacting result attained by a compactor pass can be affected or adjusted. One such compacting mode, for example, is the vibration mode in which a vibration mechanism located in one particular compactor roller causes the compactor roller to perform an oscillating movement essentially in the vertical direction. Another compacting mode can comprise an oscillation operation in which a compactor roller is driven by an oscillation drive to perform an oscillating movement in the circumferential direction about its roller axis of rotation. Of course, these different operating modes can also differ in their particular oscillation frequency or amplitude. In this context it is basically also possible to provide an oscillation mode and a vibration mode in one and the same compactor roller. The compacting modes can also include a static compacting mode, that is, rolling with one or more compactor rollers without additional generation of oscillating movements. In this regard it should be pointed out that the expression Global Positioning System (GPS) here represents a plurality of different, generally satellite-based systems which allow real-time determination of the position of a device equipped with one such unit, that is for example, a compactor or an asphalt finisher or similar equipment, and accordingly to provide the data representing this position or the motion sequence, or to use such data to control forward movement, for example. In this regard it is also possible, in particular, to interpret several grouped rubber wheels, possibly offset or overlapping one other, in their entirety as one or several compactor rollers.
(13) With the use of one or several compactors, for example, as illustrated in
(14) When selecting the compactor(s) to be used, in general the structure of the material M to be compacted also has to be taken into account, or the compacting result desired after completion of the compacting process. In particular in road construction, an asphalt model can be prepared, in a known manner, in which the desired degree of compaction can be specified with allowance for asphalt layering. With allowance for this desired degree of compaction, one or several employed compactors can be selected from among a group of compactors which differ in at least one of the parameters specified and mentioned above. When selecting several compactors from the group, of course compactors having the same design can also be used. This means that in the group of fundamentally different compactors, several compactors of the same type can also be grouped together. In addition, with allowance for this asphalt model or a model in general which represents the compacting result, it can be specified how many passes are needed with the selected compactor(s) in order to achieve the desired degree of compaction.
(15) Based on these criteria, that is, the criteria which, on the one hand, define the base region to be compacted, for example in terms of its geometric characteristics and the desired compacting success, and on the other, based on the selected compactor(s) and/or their design, are used to devise a compacting plan that specifies how the compactor(s) are to move in the base region being compacted in order to ensure that the desired success, namely a particular degree of compaction, can be attained. This preparation of a compacting plan is described in detail below with reference to
(16)
(17) The course of the base region B to be compacted in the base region longitudinal direction R.sub.L, which is indicated primarily also in
(18) If the total width of the base region B to be compacted, that is, the lateral separation of the two edge regions BR.sub.1 and BR.sub.2, exceeds the working width of one such device, that is for example, an asphalt finisher, then at the two side areas of this device, GPS units can be provided which detect the assigned edge region BR.sub.1 and/or BR.sub.2 so that in a prior movement step, both edge regions BR.sub.1, BR.sub.2 are detected and/or the data defining their position in space are determined and can be processed for preparation of the compacting plan. Alternatively, it is also possible to detect by measurement only the position of a single edge region and then to calculate the location of the other edge region by using knowledge of the width of the base region B. In particular when the base region B is so wide that prior processing is not possible with a single device, such as with a single asphalt finisher, then several such finishers can be operated side by side, at somewhat of an offset in the production direction, in order to apply several asphalt layers which in their totality define the base region B to be compacted. Then the GPS units detecting the two edge regions BR.sub.1, BR.sub.2 can be located on each of the different devices moving along the particular edge region.
(19) In particular when preparing the base region B for compacting with several devices, asphalt finishers for example, the total base region processed by all these devices can be used in its totality as the base region B to be compacted in order to prepare the compacting plan, especially when using the edge regions bordering this total region. Alternatively, it is possible to define a separate base region B, with particular edge regions BR.sub.1 and BR.sub.2 to be allocated to each of the individual devices, wherein several such base regions B, each to be provided with its own compaction plan, can lie next to one another, and then the edge region BR.sub.1 of the one base region B will substantially correspond to the edge region BR.sub.2 of the adjacent base region B.
(20) To prepare a compacting plan, for example a first group G.sub.1 of compactor passes BV can be defined. Each compactor pass BV is assigned to a compacting path S, along which a compactor 10 such as that illustrated for example in
(21) The first group G.sub.1 of compactor passes BV illustrated in
(22) From
(23) It is further evident that the compacting paths S.sub.1a to S.sub.1d are placed so that adjacent compacting paths S overlap each other with a certain amount of overlap A.sub.1. This amount of overlap A.sub.1 is the same for all three of the overlap areas .sub.1ab, .sub.1bc, and U.sub.1cd here between adjacent compacting paths S, so that a uniform distribution of the compacting paths S is obtained in the base region width direction R.sub.B.
(24)
(25) In the second group G.sub.2, it is evident for example that under the proviso that the amount of overlap A.sub.2 is in the vicinity of the minimum amount of overlap, the three specified compactor passes BV.sub.2a, BV.sub.2b, and BV.sub.2c cannot cover the total width of base region BB of the base region B to be compacted. A non-rolled edge strip N.sub.2 remains.
(26) The third group G.sub.3 of compactor passes BV likewise has three compactor passes BV.sub.3a, BV.sub.3b, and BV.sub.3c, with compacting paths S.sub.3a, S.sub.3b, and S.sub.3c respectively. The compactor passes BVU of the third group G.sub.3 are configured such that the compacting path S.sub.3c of the compactor pass BV.sub.3c shown in the far right in
(27) The amount of overlap A.sub.3 provided in this third group G.sub.3 of compactor passes BV can also be selected at or near a minimum amount of overlap, in order to cover the largest possible surface area in the base region width direction R.sub.B with the three defined compactor passes BV.sub.3a, BV.sub.3b and BV.sub.3c. Nonetheless here too there is an edge strip N.sub.3 in which the base region B is not rolled in the third group G.sub.3 of compactor passes in the base region width direction BB and is thus not compacted.
(28) For example, the positioning of the second group G.sub.2 of compactor passes BV in a base region B is depicted in a top view in
(29) If necessary, several such groups G.sub.1, G.sub.2, and G.sub.3 can be laid one over the other to prepare a compacting plan, that is, they can be executed one after the other. For example, the sequence could be such that first the group G.sub.1 is executed, then group G.sub.2, and then group G.sub.3. The result will be that, disregarding the overlap areas .sub.1ab, .sub.1bc, .sub.1cd, .sub.2ab, .sub.2bc, .sub.3ab, and .sub.3bc between adjacent compacting paths S, in the base region width direction BB nearly every surface area of base region B is covered by three passes. If one also considers that in each of the groups G.sub.1, G.sub.2, G.sub.3, the overlap areas .sub.1ab, .sub.1bc, .sub.1cd, .sub.2ab, .sub.2bc, .sub.3ab, and .sub.3bc are present, in which a double pass occurs, and if one further considersas a comparison of
(30) Based on two groups G.sub.2 and G.sub.1 of compactor passes BV,
(31) With respect to group G.sub.2, which otherwise corresponds to the group G.sub.2, it is evident that the compactor pass BV.sub.2a on the far left, that is, near the edge region BR.sub.1, extends laterally over the edge region BR.sub.1 with an overhang ST which is defined here by the total overhang GST. The result is that the otherwise equally formed group G.sub.2 of compactor passes BV is shifted to the left, that is, in the direction of edge region BR.sub.1. The result of this is that the uncovered edge area N.sub.2 is larger than in the case when the compactor pass BV.sub.2a runs as precisely as possible along the edge region BR.sub.1 without the overhang ST.
(32) With regard to group G.sub.1, which is also depicted in
(33) As already disclosed above, in accordance with the asphalt model cited above, the number of compactor passes and/or of the individual passes referred to the compactor rollers can be specified and then combined into a compacting plan through the corresponding overlay of said groups of compactor passes. In this context it is self-evident that the compactor passes or groups of compactor passes combined into one such compacting plan can be positioned or configured differently than depicted in
(34) After preparation of this kind of compacting plan with the corresponding definition of the location of the compacting paths in the base region B to be processed, this plan can be converted into a geodata model. This means that the initially abstract compacting paths S running in the base region B are converted into geodata which describe the actual course of a particular compacting path in space. These data can then be transmitted to the specific compactor that is to be used, so that the potential is created in the compactor itself to move it along the compacting paths now present in geodata. This can be implemented fully automatically, for example in that, by allowing for the GPS signals received over the radio receiver 28 and comparing the geodata of a particular compacting path stored in the compactor 10, the compactor 10 is steered automatically with no significant interaction required on the part of the operator. In an alternative procedure, the course of compacting paths could be displayed on the display 26, just as the position of the compactor 10 or its path, so that an operator 10 is able to move the compactor 10 along the compacting path indicated on the display 26 with the smallest possible deviation. In this regard the course of movement of the compactor 10 can then be recorded and maintained as backup data so as to check subsequently that the compactor 10 was in fact moved with the necessary precision along the compacting paths specified in the compacting plan. Of course, data can also be stored that further specifies the completed compacting process, for example data relating to the compacting mode of a specific compactor or even possible errors, for example the failure of a system needed for setting a compactor mode, such as a vibration mechanism or an oscillation mechanism.
(35) The entity preparing the compacting plan, for example, the central station optionally receiving data regarding the course of the edge regions, need not necessarily be separated from a compactor employed for soil compaction. For example, it can also be located on a compactor and can use the information generated by conversion of the particular compacting paths into geodata to guide a compactor along a particular, defined compacting path, or to display relevant information. Furthermore, it is also possible that such a central station provided on a compactor also communicates with other compactors operating in this or in another base region being compacted, in order to transmit the geodata to them regarding the compacting paths necessary for a particular compacting step based on the compacting plans prepared for the particular compactor.