Method of and apparatus for measuring vacuum pressure
09983085 · 2018-05-29
Assignee
Inventors
Cpc classification
G01M99/00
PHYSICS
G01L21/02
PHYSICS
International classification
G01L27/00
PHYSICS
G01L21/02
PHYSICS
G01M99/00
PHYSICS
G01L9/00
PHYSICS
Abstract
Vacuum pressure of a gas in a compartment (1) is measured. The vacuum pressure is established by a pump arrangement (3,5) with a pulsating pumping effect (g(t)). The shape of the resulting pulsation of the pressure (p(t)) in compartment (1) is exploited (15) as an indication of the operation status of the pump arrangement (3,5).
Claims
1. A method of measuring a vacuum-pressure of a gas in a compartment, said pressure being established by the action of a pump arrangement having a pulsating pumping effect, configured to cause a pulsating pressure course in said compartment, said pulsating pressure course occurring at a fundamental frequency when said vacuum-pressure is established, comprising monitoring said established vacuum-pressure and exploiting a shape of pulsating of said vacuum pressure as an indication of an operation status of said pump arrangement.
2. The method of claim 1 comprising evacuating by said pump arrangement said compartment; monitoring by means of a pressure sensor the prevailing pressure course in said compartment including shape of pulsating of said pressure course, thereby generating a measuring signal representing said prevailing pressure course; and generating in dependency of the output signal of said pressure sensor a signal indicative of the prevailing pressure in said compartment averaged over at least one period of said pulsating.
3. The method of claim 2, wherein monitoring said prevailing pressure course in said compartment comprises sampling a signal depending from an output signal of said pressure sensor at a sampling frequency which is at least 10 times higher than the fundamental frequency of said pulsating of said prevailing pressure course in said compartment.
4. The method of claim 3, wherein said sampling frequency is at least 20 times higher than the fundamental frequency.
5. The method of claim 3, wherein said sampling frequency is at least 1 kHz.
6. The method of claim 3, wherein said sampling frequency is at least 10 kHz.
7. The method of claim 2, wherein said monitoring by said sensor comprises providing a measuring capacitor with two electrodes, the capacity of said capacitor being dependent from said pressure in said compartment; electrically monitoring the course of said capacity of said capacitor.
8. The method of claim 7, monitoring said course of said capacity by sampling each single sampling comprising: charging and discharging said capacitor, thereby performing at least one of said charging and of said discharging of said capacitor via a resistive element of predetermined resistivity, which, together with said capacity is decisive for the time course of said at least one of charging and of discharging, measuring a time span during said at least one of charging and of discharging said capacitor, between a first predetermined charging level and a second predetermined charging level of said capacitor.
9. The method of claim 8, said measuring of said time span being performed by Time to Digital Conversion (TDC).
10. The method of claim 7, wherein one of said electrodes comprises a ceramic material membrane, preferably made of Al.sub.2O.sub.3.
11. The method of claim 2 further comprising: providing a reference signal representing at least a part of a reference shape of pulsating, and comparing said measuring signal and said reference signal, the result of said comparing being exploited as indication of the prevailing operation status of said pump arrangement.
12. The method of claim 11 comprising providing said reference signal by evacuating by a reference pump arrangement of equal construction as said pump arrangement a reference compartment; monitoring by means of a further pressure sensor the prevailing reference pressure course in said reference compartment including reference shape of pulsating of said reference pressure course thereby generating a reference signal; storing at least a part of said reference signal representing at least a part of the reference shape of pulsating of said reference pressure course.
13. The method of claim 12 wherein said reference compartment is equal or is said compartment.
14. The method of claim 12 wherein said further sensor is equal to said sensor or said further sensor is said sensor.
15. The method of claim 12 claim wherein the reference pump arrangement is said pump arrangement.
16. The method of claim 12, wherein monitoring said reference pressure course in said reference compartment comprises sampling a signal depending from an output signal of said further sensor at a sampling frequency which is at least 10 times higher than said fundamental frequency of pulsating of the reference pressure course.
17. The method of claim 16, wherein said sampling frequency is at least 20 times higher than the fundamental frequency.
18. The method of claim 16, wherein said sampling frequency is at least 1 kHz.
19. The method of claim 16, wherein said sampling frequency is at least 10 kHz.
20. The method of claim 12 wherein said monitoring by said further sensor comprises providing a measuring capacitor with two electrodes, the capacity of said capacitor being dependent from said pressure in said reference compartment; electrically monitoring the course of said capacity of said capacitor.
21. The method of claim 12, further comprising negative feedback controlling at least one of the pressure value in said compartment, averages over at least one period of said pulsating, and of shape of said pulsating, thereby exploiting a difference of said reference signal to said signal representing at least a part of the pressure course prevailing in said compartment, as a control deviation signal and said pump arrangement as adjusting member.
22. The method of claim 1, wherein signal processing comprises digital signal processing.
23. An apparatus for measuring vacuum pressure in a compartment evacuated by a pump arrangement causing a pulsating pressure course in said compartment, said pulsating pressure course occurring at a fundamental frequency when said vacuum-pressure is established in said compartment, comprising monitoring means for monitoring at least a part of the pulse shape of a pulsating pressure, evaluation means for evaluating said monitored part of said shape; generating means for generating a pressure indicative signal representing an averaged pressure value, averaged over a predetermined time span.
24. The apparatus of claim 23, said monitoring means and said generating means comprise a common capacitance pressure sensor with a capacitor, the capacity thereof being dependent from an input pressure to be measured and charging/discharging means for charging and discharging said capacitor, thereby at least one of charging and of discharging being performed through a resistive element, defining together with said capacitor the course of said at least one of charging and of discharging, and time measuring means for measuring a time span characteristic for said at least one of said charging and of said discharging through said resistive element.
25. The apparatus of claim 24, comprising a clock unit, controlling said charging and discharging at a sampling frequency which is at least 10 times higher than the fundamental frequency of an expected pulsating of said pulsating pressure.
26. The apparatus of claim 25, wherein said sampling frequency is at least 20 times higher than the fundamental frequency.
27. The apparatus of claim 25, wherein said sampling frequency is at least 1 kHz.
28. The apparatus of claim 25, wherein said sampling frequency is at least 10 kHz.
29. The apparatus of claim 24, said time measuring means comprising a Time to Digital Convert.
30. The apparatus of claim 29, said evaluation means comprising a digital signal processing unit.
31. The apparatus of claim 23, said monitoring means and said generating means comprising a common pressure sensor and at least said monitoring means comprising sampling means for sampling the output signal of said common pressure sensor at a sampling frequency which is at least 10 times higher than a base frequency of an expected pressure pulsating to be evaluated by said evaluation means.
32. The apparatus of claim 31, wherein said sampling frequency is at least 20 times higher than the fundamental frequency.
33. The apparatus of claim 31, wherein said sampling frequency is at least 1 kHz.
34. The apparatus of claim 31, wherein said sampling frequency is at least 10 kHz.
35. The apparatus of claim 23, wherein said monitoring means and said generating means comprises a common capacitor pressure sensor with a capacitor, the capacity thereof being dependent from an input pressure, said capacitor comprising a membrane electrode of a ceramic material, preferably made of Al.sub.2O.sub.3.
36. The apparatus of claim 23, wherein said evaluation means comprises comparing means for comparing a signal representing at least said part of said shape with a signal representing at least a part of a reference shape.
37. The apparatus of claim 23, wherein said evaluation means comprises comparing means for comparing a signal representing a prevailing pressure with a reference signal representing a desired pressure, the result of said comparing being applied to adjust operation of said pump arrangement in at least one negative feedback loop.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The invention shall now further be exemplified with the help of figures.
(2) The figures show:
(3)
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(14)
DETAILED DESCRIPTION
(15)
(16) A compartment 1 filled with a gas is evacuated by a pump 3 of pump arrangement 3, 5. The pump 3 is of a type which provides a pulsating pumping effect, i.e. the amount of gas pumped by pump 3 fluctuates or pulsates at a fundamental frequency which is dependent primarily from the operating speed of pump 3. Pumps of this type are e.g. membrane pumps, piston pumps, rotary vane pumps, etc.
(17) In
(18) The pulsating delivery rate characteristic may vary from one pump arrangement to another pump arrangement of same type or, considered at one pump arrangement, may vary over time as e.g. due to aging the pump arrangement 3, 5.
(19) For operating the pump arrangement 3, 5 there is expected for that pump arrangement a determined pulsating effect as indicated by g.sub.o(t).sub.n. Such pulsating occurs at a fundamental frequency f.sub.o, which accords with the inversed pulsating period T.sub.o. The actually installed pump arrangement 3, 5 may nevertheless provide just from the beginning of its operation or after some time of operation, a pulsating pumping effect g(t) at the addressed fundamental frequency f.sub.o, whereas the shape of pulsating may be different from the expected one, according to g.sub.o(t). Thus, the pump arrangement 3, 5 providing for the pumping effect g(t) does then not operate as expected. Such different operation may or may not lead to the conclusion that pump 3 and/or parts of lines 5 should be exchanged or should be serviced. According to the present invention under its most generic aspect the pressure within compartment 1 is monitored as by a pressure sensor 10. As the pulsating pumping effect g(t) is pictured by the pressure p(t) within compartment 1, there appears at the output O.sub.10 of the pressure sensor 10 a pressure indicative signal which pulsates as well at the fundamental frequency f.sub.o and with a respectively prevailing shape of pulsating. The component AC of pulsating out of the pressure indicative output signal s(p) of pressure sensor 10 may be selectively separated e.g. by a high pass filter 12, whereas the component AV representing the average pressure level may be separate from the output signal s(p) by means of low pass filter 14. Whereas the pulsating signal component AC according to the output Signal s.sub.AC of high pass filter 12 is thus indicative for i.e. an indication of the operation statuse.g. proper of faulty operationof pump arrangement 3, 5, the average output signal component of pressure sensor 10, as output signal s.sub.AV of the low pass filter 14 is indicative of the pressure level prevailing in compartment 1.
(20) The prevailing pulsating component of the output signal of pressure sensor 10, which accords with the pulsating component of the pressure p(t) within compartment 1 at the frequency f.sub.o, and which accords with the output signal s.sub.AC of high pass filter 12, is evaluated by or in an evaluation unit 15. In the most simple variant evaluation unit 15 is just realized by a display unit, displaying especially the prevailing shape of pulsating. More sophisticated the evaluation unit 15 generates an electric output signal at an output O.sub.15, which is indicative for the difference of the shape of the prevailing pulsating with respect to an expected shape of such pulsating. Such signal may be further evaluated e.g. for indicating whether pump arrangement 3, 5 has to be serviced or replaced or has to be differently operated, etc.
(21) Providing the filters 14 and 12 as of
(22) In
(23) If, from experience, it is known that, e.g. due to aging of pump arrangement 3, 5 the shape of pulsating varies only in a part along the pulsating period T.sub.o, it may suffice to evaluate the shape only in a predetermined section of period T.sub.o of the periodically pulsating signal S.sub.AC. Such section is shown by T.sub.o in
(24)
(25) Additionally, the output signal of pressure sensor 10 is exploited, as shown in
(26) As shown in
(27) As shown in
(28) The remote reference signal may be provided from an instance from the location, where the invention is practiced, e.g. from a data server of the manufacturer of pump 3 via an online communication.
(29) Alternatively, such reference signal may be delivered on a storing medium as on a chip e.g. from the pump manufacturer. Alternatively, the addressed reference signal may be provided in the frame of operating the present invention.
(30)
(31) By means of a pressure sensor 10 the pressure in the reference compartment 1 is monitored. The output signal s(p) of the pressure sensor 10 represents the pressure course in reference compartment 1 and at least a part thereof is stored in a storing unit 22, e.g. just the pulsating component of the signal s(p) or with an eye on the explanations in context with
(32) Whereas reference pump arrangement 3, 5 may just be of the same type as pump arrangement 3, 5, in a good embodiment pump arrangement 3, 5 exploited for generating the reference signal, is the same as pump arrangement 3, 5, latter exploited for evacuating compartment 1. Thereby, in a further good embodiment pump arrangement 3, 5 is the pump arrangement 3, 5.
(33) Further and in a good embodiment the reference compartment 1 is selected to be equal to the compartment 1, upon which the invention according to
(34) Still further, the reference pressure sensor 10 is selected to be the same as the pressure 10 exploited in the frame of the invention as e.g. addressed in the embodiment of
(35) Generically, one may say that evaluating within evaluation unit 15, if making use of comparing as by comparator unit 17 of
(36) In a most straight forward embodiment of the present invention the reference signal is, generically spoken, provided when the system according e.g. to
(37)
(38) In a good embodiment of the invention the pressure course in the reference compartment 1 as well as the pressure course in the compartment 1 is monitored by sampling. So as to provide a good representation of the shape of pulsating of the addressed pressure course, the sampling frequency is selected considerably higher than the fundamental frequency f.sub.o of the pulsating component of the pressure course as caused by the pulsating pumping effect g.sub.o, g of the pump arrangements 3, 5 and 3, 5. Thus, in a good embodiment the addressed pressure course is sampled with a sampling frequency which is at least 10 times, even better at least 20 times higher than the fundamental frequency f.sub.o of the addressed pulsating.
(39) Clearly, the sampling frequency for providing the reference signal as of
(40) In a good embodiment of the method and the apparatus according to the invention the sensor 10 as well as the reference sensor 10 are capacitance pressure sensors with a capacitor comprising two electrodes and wherein the capacity of the addressed capacitor is dependent on the sensed pressure.
(41) In
(42) According to
(43) As a function of pressure difference between pressure to be measured and reference pressure p.sub.o, the membrane electrode 36 is deformed, e.g. bowing more or less out towards the lower of the addressed two pressures and as schematically shown by a double arrow F in
(44) The capacitor 32 is intermittently charged to a voltage U.sub.o of a source 40 by closing a switch Q.sub.3. Charging the capacitor 32 occurs very fast, as there is practically no resistivity limiting charging current.
(45) After having charged the capacitor 32 the capacitor 32 is discharged via a resistive element R of accurately known resistivity value. According to
(46) The output signal S.sub.44 and thereby specifically the time extent T of the output pulse is significant for the momentarily prevailing capacity value of capacitor 32. In a time measuring unit 46 a highly accurate measurement of the timespan T is performed and, based on the known characteristic of the capacitance pressure sensor, i.e. the known dependency of C(p) from pressure p, the pressure momentarily prevailing in compartment 1 is calculated in unit 48. Charging and discharging capacitor 32 is controlled as schematically shown via switch Q.sub.3 by means of a clock unit 50. Given the fundamental frequency f.sub.o of pulsating pumping effect of pump 3, charging and discharging of the capacitor 32 is performed at a repetition or sampling frequency f.sub.a which is significantly higher than the addressed pulsating frequency f.sub.o. In a good embodiment the repetition or sampling frequency is at least 10 times, in an even better embodiment at least 20 times, higher than the addressed pulsating fundamental frequency f.sub.o. The addressed sampling frequency f.sub.s is selected to be at least 1 kHz, even better at least 10 kHz, which accords with fundamental frequencies f.sub.o of customary pumps 3. Thus, by the addressed sensing technique the pressure course in compartment 1 is sampled at a respectively high sampling frequency. At the output of comparator unit 44 pulses are generated at the addressed charging and discharging frequency f.sub.s, controlled by the clock unit 50.
(47) In unit 48 the sample results according to the sampled pressure values of the pressure course in compartment 1 are e.g. stored resulting in a stored pressure course as schematically shown in unit 48, which may be directly displayed, as by a display or printer as shown at 49 in
(48) We have mentioned that the result of comparing the prevailing shape of pulsating of the pressure prevailing in compartment 1 may be representative for proper or non-proper operation of pump arrangement 3, 5. Thus and as schematically shown in
(49) Very accurate and high speed measurement of the timespan T or more generically of a timespan significant for the discharging process of capacitor 32 through resistive element R is performed by constructing the time measuring unit 46 as a Time to Digital Converter (TDC). Especially in this case subsequent signal processing as by unit 48, comparing unit 50 is performed digitally, e.g. by Digital Signal Processing unit (DSP), realized e.g. by an ASIC.
(50) Whereas we have up to now described the method and apparatus according to the invention based on signal processing in time domain, it is perfectly clear to the skilled artisan that the shape of pulsating which is surveyed according to the method and apparatus of the invention, may be represented in frequency domain. Thus, at least a part of signal processing and evaluation may be performed in the frequency domain.
(51) Still with an eye on
(52) If at the comparing unit 50 not only the shape of the prevailing pressure course pulsating in compartment 1 is compared with the shape of a reference pulsating signal, but also the prevailing average values of the addressed pressures are compared, then the output signal of the comparator unit 50 may also be exploited as a control deviation signal for negative feedback controlling the average pressure value in compartment 1 to be adjusted on a value equal to the desired value.
(53)
(54) In view of the addressed negative feedback control adjustment of the pump 3 it may be necessary to vary its operating speed as e.g. rotational speed of a rotary pump. In such case the fundamental frequency of pulsating of the pressure course prevailing in compartment 1 may become different from the fundamental frequency at which the reference signal pulsating has been registered. In view of the fact that according to the present invention it is the shape of pulsating which is exploited, it is possible to perform a shape comparison of pulsating signals even if pulsating frequency and possibly even pulsating amplitudes are not equal. This may be performed by respectively stretching or compressing at least one of the signal representing the prevailing pulsating and of the signal representing the reference pulsating. This may be performed e.g. by digital signal processing in a digital signal processing unit.
(55)
(56) Because of the high sampling frequency f.sub.s established by charging/discharging capacitor 32 and a fast and accurate time measurement, as by Time to Digital Conversion at unit 46, the sampling and conversion technique as principally applied in the embodiment of
(57) In
(58) A compartment 1 having a volume of about 46 cm.sup.3 was pumped with a pump MVP-003 of former Balzers AG. The pressure course in compartment 1 was sensed with an apparatus and a method as of the embodiment of
(59) It may be seen from
(60) Further, a pump MVP003-2 of the firm Pfeiffer was applied to a compartment of about 36 cm.sup.3 inner volume. With the apparatus according to
(61) It is highly apparent that the shape of pulsating when operating the MVP003-2 pump is significantly different from the shape of pulsating when operating the MVP003 pump. Assuming as shown in dashed line in
(62) By the method and apparatus according to the present invention it is achieved that during pressure measuring the operation of the pump, which establishes such pressure, may be surveyed. Thus, a common pressure sensor arrangement Is used for both, pressure measuring and monitoring operating status of the pump arrangement.