Chair and chair control assemblies, systems, and methods
09980568 ยท 2018-05-29
Assignee
Inventors
- Jay R. Machael (Muscatine, IA, US)
- Matthew R. Lindorfer (Roseville, MN, US)
- Brandt M. Heitman (Muscatine, IA, US)
- Jesse Hahn (Cedar Rapids, IA, US)
Cpc classification
A47C3/20
HUMAN NECESSITIES
A47C7/004
HUMAN NECESSITIES
A47C1/03233
HUMAN NECESSITIES
A47C1/03294
HUMAN NECESSITIES
A47C1/03238
HUMAN NECESSITIES
International classification
A47C1/032
HUMAN NECESSITIES
A47C3/20
HUMAN NECESSITIES
Abstract
Chairs, seating systems, chair sub-assemblies and sub-systems, and associated methods of assembly and use. Aspects relate to chairs and methods of assembling chairs including chair controls of a relatively compact and effective design with desirable synchronous raising and tilting motions. Aspects also relate to tilt lock assemblies for achieving secure and effective tilt securement. Additional aspects relate to forward and rearward adjustment, or extension and retraction, of a seating assembly of the chair.
Claims
1. A seating system comprising: a base assembly configured to support the chair on a floor surface; a seat assembly configured to receive a posterior of a user; a back assembly configured to receive a back of the user; and a chair control assembly comprising: a plurality of riders coupled to the base assembly, the plurality of riders including a first rider and a second rider, a link arm including a body and a pivot link, the body being pivotably coupled to the base assembly and pivotably coupled to the pivot link, a seat support to which the pivot link is pivotably coupled, the seat support having a first channel extending between a front portion and a rear portion, the first channel extending at an angle between the front portion and the rear portion such that the front portion of the first channel is higher than the rear portion of the first channel, the seat support further having a second channel extending between a front portion and a rear portion, the second channel extending at an angle such that the front portion of the second channel is higher than the rear portion of the second channel, the angle of the first channel being different than the angle of the second channel, the first channel slidably receiving the first rider and the second channel slidably receiving the second rider, such that upon activation of the body of the link arm the first and second riders slide along the first and second channels, respectively to raise and lower the seat support such that a front portion of the seat assembly raises and lowers to a greater extent than a rear portion of the seat assembly raises and lowers.
2. The seating system of claim 1, wherein the seat support defines a front and a back, and further wherein the first channel is positioned nearer to the front of the seat support than the second channel.
3. The seating system of claim 1, wherein the seat support further includes a third channel and a fourth channel, the chair control assembly further includes a third rider coupled to the base assembly and a fourth rider coupled to the base assembly, and the third channel receives the third rider and the fourth channel receives the fourth rider.
4. The seating system of claim 3, wherein the seat support defines a front and a back, and further wherein the first and third channels are nearer to the front of the seat support than the second and fourth channels.
5. The seating system of claim 3, wherein the first and third channels extend at substantially the same angle, and the second and third channels extend at substantially the same angle, and further wherein the first and third channels are angularly offset from the second and fourth channels.
6. The seating system of claim 1, wherein the third channel extends at an angle that is substantially the same as the angle of the first channel and the fourth channel extends at an angle that is substantially the same as the angle of second channel.
7. The seating system of claim 1, wherein the angle of the first channel extends is steeper than the angle of the second channel.
8. The seating system of claim 1, wherein each of the first and second riders comprises a post portion and a sleeve portion received by the post portion.
9. The seating system of claim 7, wherein the sleeve portion is rotatably coupled to the post portion.
10. The seating system of claim 7, wherein the sleeve portion is configured to be non-rotatably coupled to the post portion.
11. The seating system of claim 7, wherein the post portion has a round transverse cross-section.
12. The seating system of claim 7, wherein the sleeve portion has a square transverse cross-section.
13. The seating system of claim 3, wherein each of the first, second, third, and fourth riders comprises a post portion and a sleeve portion.
14. The seating system of claim 13, wherein the sleeve portion is configured to be rotatably coupled to the post portion.
15. The seating system of claim 14, wherein the sleeve portion configured to be non-rotatably coupled to the post portion.
16. The seating system of claim 14, wherein the post portion has a round transverse cross-section.
17. The seating system of claim 14, wherein the sleeve portion has a square transverse cross-section.
18. A chair control assembly comprising: a plurality of riders including a first rider and a second rider; a link arm including an arm body and a pivot link, the arm body pivotably coupled to the pivot link; and a seat support to which the pivot link of the link arm is pivotably coupled to the seat support, the seat support having a plurality of channels each of which extends at angle, upwardly and rearwardly, such that a front portion of each of the plurality of channels is higher than a rear portion of each of the plurality of channels, the plurality of channels including a first channel and a second channel, the first channel receiving the first rider and the second channel receiving the second rider, such that upon activation of the arm body of the link arm the first and second riders traverse the first and second channels, respectively to raise and lower the seat support such that a front of the seat support is raised more so than a rear of the seat support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29) While the invention is amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The intention, however, is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
(30)
(31) As described in greater detail, the control assembly 18 is configured to transition the seating assembly from a lowered position to a raised position as the back assembly 12 transitions between an upright state, or upright position to a reclined state, or reclined position. In particular, in some embodiments the chair 10 is configured such that when the back assembly 12 is in a first upright state the control assembly 18 is in a first lowered state and when the back assembly 12 is in a reclined state the control assembly is in a second raised state. In some embodiments, the control assembly 18 is configured to raise a front portion of the seat assembly 16 more quickly and/or to a greater extent than a rear portion of the seat assembly 16 such that raised position includes the seat assembly 16 being tilted and moved upwardly and rearwardly.
(32)
(33) As shown in
(34)
(35)
(36) As shown, the pivot apertures 83, 87 are coaxial with the front riders 81, 85, although the pivot apertures can also be located elsewhere. Additionally, as shown, the front and/or back riders 81, 85, 82, 86 are formed as monolithic projections with square transverse cross-sections with rounded corners. In some embodiments, one or more of the riders 81, 82, 85, 86 is formed as a two part component including a post having a round transverse cross-section and a sleeve having a square transverse cross-section with rounded corners, the sleeve being rotatably or non-rotatably received over the post.
(37)
(38)
(39) Returning to
(40) The second wall 122 is shown including a first, rear channel 130, or slot corresponding to the rear channel 124 of the first wall 120 and a second, front channel 132, or slot corresponding to the front channel 126 of the first wall 120. The rear channel 130 extends in a first direction D130 (parallel to and laterally offset from first direction D124) and the front channel 132 extends in a second direction D132 (parallel to and laterally offset from second direction D126). The second wall 122 also includes a pivot recess 138, or receiver that corresponds to the pivot recess 128 for receiving the intermediate pivot pin 98 of the link arm 72. The second wall 122 includes complementary mating features for aligning and/or securing the first wall 120 to the second wall 122. The second wall 120 also has a locking aperture 139 to facilitate a tilt locking feature, as subsequently described.
(41) Assembly of the first cartridge 42 includes receiving the link arm 72 in the gap 88 formed between the first and second flanges 76, 78 of the seat support 70. The front pivot pin 140 is received through the pivot apertures 83, 87 that extend through the front riders 81, 85. The first and second walls 120, 122 are positioned opposite one another about the link arm 72, as well as the flanges 80, 82 of the seat support 70. Upon assembly, the intermediate pivot pin 98 is received in the pivot recesses 128, 138 and the front riders 81, 85 are slidably and/or rotatably received in the front channels 126, 132 and the rear riders 82, 86 are slidably and/or rotatably received in the rear channels 124, 130. The link arm 72 is thereby pivotably secured to the control body 74 at an intermediate position on the link arm body 90 and the link arm pivot link 92 is pivotably secured to the seat support 70.
(42)
(43) As indicated in
(44) In some embodiments, the raising and tilting action is adjusted by selecting the directions of the front channels D126, D132 and the rear channels D124, D130 and the relative angular offsets of those channels. In some embodiments, the rear sets of channels 124, 130 extend in parallel direction to the front set of channels 126, 132 such that only a raising and lowering motion (e.g., in an upward and rearward direction) is accomplished. In other embodiments, and as shown, the directions D126, D132 in which both the front channels extend is angularly offset from the direction D124, D130 in which both the rear channels extend to accomplish the described tilting action. In particular, and as shown, the front channels rise at a relatively steeper angle than the rear channels to accomplish rearward tilting, although the opposition angular offset (a relatively shallower front angle) can also be employed to achieve a forward tilting action.
(45) In some embodiments, the chair 10 is configured such that when the chair is supported on a horizontal surface, the front channels 126, 132 extend along directions D126, D132 at an angle of about 37 degrees relative to horizontal, or from about 20 degrees to about 60 degrees, for example, although a variety of angles are contemplated, and the rear channels 124, 130 extend along directions D124, 130 at an angle of about 25 degrees relative to horizontal, or from about 10 degrees to about 40 degrees, for example, although a variety of angles are contemplated. In some embodiments, the front channels 126, 132 are angularly offset from the rear channels 124, 130 by an absolute angle of about 12 degrees (in the counterclockwise direction as shown in
(46) In some embodiments, the body 90 of the link arm 72 is secured to the lower portion 22 of the back assembly 12 with the back mount 46 and the seat assembly 18 is secured to the seat mount 80 of the seat support 70. The second control cartridge 44 is similarly secured to the back assembly 12 and the seat assembly 18 such that rearward tiling, or reclining, of the back assembly 12 causes the control assembly 18 to transition from the lowered state (
(47)
(48)
(49)
(50)
(51) The tilt lock assembly 50 is shown in greater detail in
(52) As shown, the tilt lock lever 178 is rotatably coupled to the hub 40, as are the lock gears 174, 176. The lock gears 174, 176 are intermeshed and in turn are coupled to the tilt lock bars 170, 172 such that rotation of the gears results in extension or retraction of the tilt lock bars 170, 172. The tilt lock lever 178 is engaged with the tilt lock spring 180, which in turn is coupled to the first lock gear 174. In use, the tilt lock lever is rotated in a first direction, engaging the tilt lock spring 180, which in turn causes the first gear 174 to rotate. As the first and second gears 174, 176 are intermeshed, such that rotation of the first gear 174 results in rotation of the second gear 176. Rotation of the first gear 174 results in extension of the first tilt lock bar 170 through the lock aperture 129A, the locking recess 99A, and the lock aperture 139A of the second cartridge 44, thereby locking the link arm 72A to the control body 74A with the first tilt lock bar 170. In this manner, the second cartridge is locked in the lowered state. The first cartridge 42 is similarly (and simultaneously) locked by the second tilt lock bar 172 as it is extended by the second gear 176. This operation locks the control assembly 18, which is secured to the chair back assembly 12, thereby locking the chair 10 against tilting of the chair back assembly 12. Upon rotation of the tilt lock lever 178 in the opposite direction, the tilt lock bars 170, 172 are released from the cartridges 42, 44, allowing the chair 10 to take on a reclined state.
(53) By coupling the tilt lock lever 178 to the first gear 174 with the lock spring 180, a safety feature is optionally incorporated to help prevent inadvertent unlocking of the chair. In other words, if the chair back assembly 12 is being pushed rearwardly, an inadvertent pressure on the tilt lock lever 178 will be less likely to unlock the chair 10. Also, enhanced lock activation is also incorporated as the spring action provides a resilient force that helps the tilt lock bars 170, 172 locate and pass through the locking features in the cartridges 42, 44. Similarly, the tilt lock spring 180 acts as a clutch mechanism to allow a user to activate the lever 178 at any time during recline, where the tilt lock lever 178 remains in a locking position (e.g., by a detent or retaining means), and upon taking a sufficiently upright state (or non-reclined state), the tilt lock bars 170, 172 are activated to lock the chair 10 in the upright state.
(54)
(55)
(56)
(57) As indicated previously, a method of assembling the chair 10 includes coupling the base assembly 14 to the control assembly 18. As shown in
(58)
(59)
(60) Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.