Screen panel locking system

Abstract

A screening apparatus includes elongate beams and screen panels mounted to the beams to form a broad screening surface. Each of the panels are mounted so that side edges of adjacent panels are in facing relationship. Each panel is mounted to a pair of beams to bridge between two adjacent beams. The panels are mounted to the beams by fixing members. The fixing members have a pair of upstanding rails that are spaced apart to define a longitudinal gap between them. The panels are mounted to the beams by cooperation between the side edges with a rail of a fixing member. Cover strips extend along the beams and include a cover portion and a locking portion. The cover portion bears against an upper surface of a pair of adjacent panels and the locking portion bears against facing surfaces of the rails to resist movement of the rails towards each other.

Claims

1. A screening apparatus, including: a plurality of spaced apart, substantially parallel elongate beams, a plurality of screen panels mounted to the beams to form a broad screening surface, each of the panels having a generally square or rectangular shape defining a first pair of substantially parallel side edges and a second pair of substantially parallel side edges, and the panels being mounted adjacent to each other so that side edges of adjacent panels are in facing relationship, each panel being mounted to a pair of beams to bridge between two adjacent beams, the panels being mounted to the beams by elongate fixing members that extend in the longitudinal direction of the beams and that engage the first pair of side edges of the panels, the fixing members having a pair of upstanding, generally longitudinal flexible rails that are generally parallel and that are spaced apart to define a longitudinal gap between them, the panels being mounted to the beams by cooperation between the first pair of side edges of each panel with a rail of a fixing member, elongate cover strips extending lengthwise of the elongate beams and including a cover portion and a locking portion, the cover portion overlying and bearing against an upper surface of a pair of adjacent panels at the first side edges of the adjacent panels, and the locking portion extending into the gap between the longitudinal rails and bearing against facing surfaces of the longitudinal rails to resist movement of the rails towards each other first side edges of adjacent panels having overlying portions that overlie upper ends of the rails of a fixing member and the locking portion of the cover strips cooperating with the overlying portions of the panels to retain the cover strips in place.

2. A screening apparatus according to claim 1, the cooperation between the first pair of side edges of each panel and a rail of a fixing member including a projection extending from one of the side edges of each panel and the rail of a fixing member and a groove into which the projection extends that is formed in the other of the side edges of each panel and the rail of a fixing member, the projection extending generally in a plane that is parallel to the plane of the screening surface and into the groove.

3. A screening apparatus according to claim 1, the locking portion of the cover strips including a web section extending from the cover portion and a head at a free end of the web section spaced from the cover portion, the head extending laterally on either side of the web section to form lateral bearing surfaces, the lateral bearing surfaces bearing against facing surfaces of the overlying portions of the panels.

4. A screening apparatus according to claim 3, the lateral bearing surfaces being substantially parallel with the plane of the screening surface.

5. A screening apparatus according to claim 3, the head being positioned within the longitudinal gap and the width of the head being substantially equal to the width of the longitudinal gap so that side surfaces of the head bear against facing surfaces of the longitudinal rails to resist movement of the rails towards each other.

6. A screening apparatus according to claim 3, the head having a free end which is generally triangular in cross-section.

7. A screening apparatus according to claim 1, the overlying portions of the panels extending to overlie the gap between the longitudinal rails of the fixing members and cooperation between the locking portion of the cover strips and the overlying portions of the panels being with the portion of the overlying portions that overlies the gap between the longitudinal rails of the fixing members.

8. A screening apparatus according to claim 1, the locking portion of the cover strips cooperating with facing surfaces of the longitudinal rails to retain the cover strips in place.

9. A screening apparatus according to claim 1, each of the rails of each fixing member and the first side edges of adjacent panels being interrupted to form locating gaps that are aligned and the cover strips having locking members that extend into the locating gaps to locate the panels relative to the fixing member against movement of the panels along the fixing member.

10. A screening apparatus according to claim 9, the locking members being formed as part of the locking portion of the cover strips.

11. A screening apparatus according to claim 9, the first pair of edges of each screen panel including two locating gaps that are spaced apart and the rails of the fixing members including corresponding locating gaps for alignment with the locating gaps of the edges, the screen panels being located relative to the fixing rail against movement of the panel along the fixing rail by the cover strips having a pair of locking members that extend into the aligned locating gaps.

12. A screening apparatus according to according to claim 9, the locking members extending from the same position from opposite sides of the locking portion of the cover strips.

13. A screening apparatus according to claim 9, the locking members being formed on each side of the locking portion and substantially filling the space created by the aligned locating gaps of side edges of the screen panels and rails of the fixing members.

14. A screening apparatus according to claim 9, the locking members having longitudinally spaced bearing surfaces for engagement with longitudinally opposite surfaces of the aligned locating gaps of the edges of the screen panels and the rails of the fixing members.

15. A screening apparatus according to claim 9, the locking members of the locking portion of the cover strips being formed integrally with the locking portion.

16. A screening apparatus according to claim 1, the fixing rails having a longitudinal extent substantially equal to the length of the first pair of edges of a screen panel.

17. A screening apparatus according to claim 1, the fixing rails having a longitudinal extent substantially equal to the length of two or more of the first pair of edges of a screen panel.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) In order that the invention may be more fully understood, some embodiments will now be described with reference to the figures in which:

(2) FIG. 1 is an isometric view of a portion of a screening deck according to one embodiment of the invention.

(3) FIG. 2 is an exploded view from above of a single screening panel and the components for connection to the deck of FIG. 1.

(4) FIG. 3 is an exploded view from below of a single screening panel and the components for connection to the deck of FIG. 1.

(5) FIG. 4 is an assembled view from below of the arrangement of FIG. 3.

(6) FIG. 5 is a cross sectional view through V-V of FIG. 1.

(7) FIG. 6 is a cross-sectional view of a cover strip and fixing rail assembled together.

(8) FIG. 7 is an exploded view from below of a single screening panel and the components for connection to a screening deck according to a second embodiment of the invention.

(9) FIG. 8 is an assembled view from below of the arrangement of FIG. 7.

(10) FIG. 9 is a cross sectional at the same position at FIG. 5, but in respect of the arrangement of FIGS. 7 and 8.

DETAILED DESCRIPTION

(11) With reference to FIG. 1, a portion of a screening deck 10 is illustrated, comprising a plurality of elongate, longitudinal beams 11 each of which is formed from an angle of steel having a long portion 12 and short portion 13. The portions 12 and 13 are set at right angles to each other. The beams 11 extend in the longitudinal direction of the screening deck 10, although they can equally extend perpendicular to the direction shown.

(12) The deck 10 illustrated in FIG. 1 is a portion of a deck only and illustrates a depth of four screening panels 15 in the longitudinal direction of the screening deck 10. The longitudinal length of the deck 10, in the direction of the beams 11 can be much greater.

(13) The beams 11 extend parallel to one another and support the panels 15 on the upper face of the short portion 13 of each beam 11. The panels 15 illustrated in FIG. 1 can be of any suitable size, but a common size is 305 mm by 610 mm. The screening deck 10 is one part of an overall screening apparatus. The screen deck 10 is supported on a sub frame which includes the beams 11 and which is part of a vibratory screen machine. The vibration that is generated is significant and requires the panels 15 to be securely fixed to the beams 11. The panels 15 are also subject to wear over time and even though the fixing of the panels 15 to the beam 11 are required to be secured, the preference is that the panels are also easily releasable to facilitate replacement.

(14) The panels 15 include a plurality of openings through the top surface thereof for screening product such as mining ore. The openings in the panel can vary from large to very small depending on the screened media required from the screening process.

(15) Typically, ore is fed onto one end of the deck 10 and the deck is vibrated so that the ore tends to shift from one end to the other with some of the ore passing through the openings of the panels 15 as it travels over the deck. Depending on the operation, the valuable ore could be the ore which passes through the openings, or the ore which remains on the deck. The panels 15 are attached to the screen deck 10 via elongate fixing members 20. The fixing members are fixed to the upper surface of the short portion 13 of the beams 11 by any suitable arrangement, such as bolts. The fixing rails can extend for a single length of a single panel 15, or, more preferably, for a greater number of panels, such as four or five panels.

(16) Most of the panels 15 will be in face to face engagement alongside edges of each panel. For example, the panel marked P.sub.1 is engaged on all four edges by other adjacent panels. It is preferred that the panels have this face to face engagement, in order to prevent or minimise screening product from entering into the junction between adjacent panels 15 and through that junction to the beams 11 below or into the screened product that is collected below the screen deck. Any entry of such screening product between adjacent panels 15 can cause wear to the fixing members 20, or to the beams 11, thus compromising operation of the screening deck 10. With sufficient wear, worn components must be replaced and that results in down time of the screening apparatus. Wear of certain components, such as the beams 11, can require significant down time in order to replace the components. It is therefore important that the panels 15 be fixed to the deck 10 securely and with firm side edge engagement between adjacent panels.

(17) It is to be noted that the deck 10 includes side clamps 21 at each side of the deck 10, and in facing engagement with side walls 22. Side clamps 21 clamp via a bracket 23 and wedge 24 onto the upper edge surface of the panels 15 for the purpose of preventing ingress of screening product between the side edges of the panels 15 and the walls 22, and also to protect the walls 22 (which are usually steel walls), from the impact of screening product which traverses the screen deck 10. The side clamps 21, like the panels 15, are usually made from a polyurethane material. The side clamps can be used with a screening apparatus of the invention or with prior art screening apparatus.

(18) In general, the screening deck 10 as shown in FIG. 1 has similar characteristics to other screening decks, in that a plurality of panels are spaced apart adjacent each other to form a broad screening surface. As shown in FIG. 1, each of the panels 15 has a generally square or rectangular shape defining a first pair of substantially parallel side edges that are fixed by the fixing members 20 to the beams 11, and a second pair of substantially parallel edges that bridge between adjacent beams 11. Accordingly, each of the panels 15 is mounted to a pair of beams 11 to bridge between those beams 11.

(19) The fixing members 20 will be described in more detail in figures that follow, but also evident from FIG. 1 is the provision of elongate cover strips 25 that extend lengthwise of the elongate beams 11 and which include a cover portion and a locking portion. The cover portion 26 is clearly evident in FIG. 1 and is shown as overlying and bearing against upper surfaces of a pair of adjacent panels 15 above the short portion 13 of the beams 11 and it will be apparent form the figures that follow, that the cover strips 25 also include a locking portion that cooperates with the fixing members 20 to lock the screening panels 15 to the screening apparatus 10.

(20) With reference to FIGS. 2 and 3, exploded perspective views from above and below the panels 15 are shown, with the same reference numerals denoting the same features from FIG. 1. However, in FIGS. 2 and 3, only a single panel 15 is shown along with the portions of the components to which the panel is fixed. Accordingly, each of FIGS. 2 and 3 show the elongate beam 11, the fixing member 20 and the cover portion 25 as a short section only.

(21) FIGS. 2 and 3 further show that the fixing members 20 include projections or pins 30, that extend from a lower or bottom surface of the fixing members 20 and that are spaced apart for receipt through openings 31 formed in the short section 13 of the beam 11. The pins 30 extend through the openings 31 for threaded connection with nuts 32 on the opposite side of the short portion 13 of the beams 11. The fixing arrangement further includes washers 33 and nut caps 34. The nut caps 34 can be polyurethane caps, which thread onto the end of the pins 30, and which protect the pins 30, the nuts 32 and the washers 33 from the corrosive effect of fines (very fine screening product or media). The pins 30 can be fixed relative to the fixing members 20 by embedding the pins 30 in the moulding of the fixing members 20. Alternatively, the fixing members 20 can include openings through which pins can be inserted, so that the pins are loose rather than fixed relative to the fixing members 20.

(22) By the above arrangement, the fixing members 20 can be securely fixed to the beams 11 against movement relative to the beams 11.

(23) The arrangement of FIGS. 2 and 3 is shown in an assembled or fixed form in FIG. 4, while a cross-sectional view is shown in FIG. 5.

(24) With reference to FIG. 5, a section of a screening apparatus according to the invention is shown, and it can be seen that adjacent panels 15 are mounted by the fixing members 20 so that facing side edges 35 of adjacent panels are in close facing relationship and separated by the fixing members 20 and by a portion (to be described later herein) of the cover strips 25. The panel 15 that is shown centrally of FIG. 5 is mounted to and bridges between the two beams 11 as shown in FIG. 5.

(25) The fixing members 20 as seen in the figures discussed above include a pair of upstanding, generally longitudinal and flexible rails 36 (see the right hand fixing member 20). The rails 36 extend from a common base 37 and form a longitudinal gap or channel 38 between them. For better clarity, the arrangement of the fixing member 20 and the cover strip 25 is illustrated in isolation in FIG. 6.

(26) In FIG. 6, the cover strip 25 includes a cover portion 40 and a locking portion 41. The locking portion includes a web section 42 that extends from the cover portion 40, and a head portion 43 that extends from the web portion 42. The head section 43 is shown as having a width slightly smaller than the width between the facing surfaces of the rails 36, but in practice, and as shown in FIG. 5, it is preferable that facing surfaces between the head section 43 and the rails 36 are in engagement when assembled together. It will be appreciated that by insertion of the head 43 into the gap 38 as shown in FIGS. 5 and 6, the rails 36 are prevented from flexing inwardly and away from the side edges 35 of the adjacent panels 15. However, prior to insertion of the head 43 into the gap 38, the rails 36 can flex inwardly and this assists connection of the panels 15 to the fixing members 20 as will be explained below.

(27) As is evident from the figures, the panels 15 are mounted to the beams 11 by cooperation between the side edges 35 of the panels 15 and the rails 36 of the fixing members 20. In the illustrated embodiment, that cooperation comprises a nesting projection and groove arrangement, whereby the side edges 35 include an elongate projection 45 that extends lengthwise of the beam 11 and that nests within an elongate groove 46 (see FIG. 6) which is formed in the rails 36 of the fixing members 20. It is also the case that the heads 47 (see FIG. 6) of the rails 36 fit into grooves 48 (see FIG. 5) formed in the side edges 35, above the projections 45. By this arrangement of cooperating grooves and projections, the nesting arrangement is such as to secure the panels 15 to the beams 11 via the fixing members 20. The cover strips 25 do not form part of the cooperating arrangement and therefore the cover strips 25 have no involvement in securing the panels 15 to the beams 11.

(28) In order for the side edges 35 of the panels 15 to engage the rails 36 of the fixing members 20 during assembly, the rails 36 can flex inwardly towards each other so that the projection 45 can ride over the top of the rails 36 and into the groove 46. The top of the rails 36 are chamfered as shown to facilitate that riding movement. The natural resilience of the rails 36 will cause them to return to their position prior to flexing inwardly and the side edges 35 will be securely held by the fixing members 20. However, with sufficient load applied to the panels 15, there is a possibility of the side edges disengaging from the fixing members 20 by the rails flexing inwardly, and thus insertion of the locking portion 41 into the gap 38 to prevent inward flexing of the rails 36 prevents that disengagement.

(29) Advantageously, in the arrangement of the invention, all or substantially all of the securing load to secure the panels in place on the beams is by the engagement between the side edges of the panels and the fixing members, and the cover strip bears none of that load. This enables the cover strip to be installed relatively easily as will be explained below.

(30) The cover strips 25 are provided, as discussed above, for preventing ingress of screened product or media into the area between the facing side edges 35. Ingress of such material into that area can wear the fixing members 20, or the beams 11, and repair or replacement of those components can results in significant down time in a screening apparatus. Accordingly, the cover portion 40 of the cover strips 25 is intended to bear firmly against adjacent upper surfaces of facing side edges 35. FIG. 6 shows the bearing surface of the cover strips 25 as surfaces 49.

(31) In order for the cover strips 25 to remain securely in place as shown in FIGS. 4 and 5, the adjacent side edges 35 of the panels 15 each include an overlying section 50 that overlies the upper ends of the rails 36 for cooperation with the locking portion 41 of the cover strip 25. That cooperation is by the lip or flange 51 shown in FIG. 6, formed between the web section 42 and the head section 43, underlying the edge of the overlying section 50 of each of the side edges 35. It is to be noted that the extent of bearing engagement between the lips 51 and the overlying section 50 can be in the order of only 1.5 mm and still securely hold the cover strips 25 in place.

(32) It is further to be noted that the cover strips 25 can be formed from a flexible material, such as a polyurethane, and the head 46 of the locking portion 41 can be formed to have a triangular cross-section with inclined leading surfaces that allow the head to be forced past the overlying sections 50, with the lips 51 resiliently springing back into an underlying relationship with the overlying section 50, and this can be done by hand, or with the assistance of a hammer or mallet.

(33) FIGS. 7 to 9 illustrate a further embodiment of the invention, in which locating gaps are provided in the first side edges of panels that are to be secured in a screening apparatus, for alignment with locating gaps that are formed in the upstanding rails of a fixing member, and the cover strips include locking members that extend into the locating gaps of each of the panels and the fixing members to locate the screen panels relative to the fixing member and by this arrangement, the screen panels are fixed in place against movement lengthwise of the elongate beams.

(34) With reference to FIGS. 7 to 9, the same reference numerals are used for the same parts that are earlier shown in FIGS. 1 to 6, plus 100.

(35) With reference to FIGS. 7 to 9, the difference in the arrangement from the screening deck 10 of the previous figures, resides in the provision of locating gaps and locking members. In FIG. 7, it can be seen that the side edge 135 of the panel 115 includes a pair of spaced apart locating gaps 60. The same gaps are provided in the other side edge 135 which is not visible in FIG. 7, but those gaps are provided at the same positions as shown in respect of the gaps 60.

(36) Locating gaps 61 are also provided in the fixing member 120 and in FIG. 7 those locating gaps comprise locating gaps 61 (two gaps) and 62.

(37) Still in relation to FIG. 7, locating members 63 and 64 are shown as part of the cover strip 120, extending outwardly from the locking portion 141 and extending downwardly from the cover portion 140. The locating members 63 are provided for receipt within the locating gaps 60 and 61 of the screen panel 115 and the fixing member 120 respectively. The locating members 64 are provided for receipt within the locating gaps 62 of the fixing member 120, but no complementary locating gap is shown in respect of a screen panel, because the locating gaps 62 and the locating members 64 would interact with an additional and adjacent screen panel 115 which is not illustrated in FIG. 7.

(38) Because of the perspective nature of FIG. 7, it is not clear that the locating gaps 61 and 62 are provided in each of the upstanding rails 136 of the fixing member 120. Nevertheless, such gaps 61 and 62 are provided in each of the rails 136 and the gaps are aligned to be next to each other.

(39) With reference to FIG. 8, the assembled version of FIG. 7 is illustrated, and in this view, it can be seen that the locating members 63 and 64 are positioned within the locating gaps 61 and 62. It will also be evident, although not shown in FIG. 8, that in the assembled form of FIG. 8, the locating members 63 are also located within the locating gaps 60 of the panel 115.

(40) The locating members 63 have a longitudinal length such that opposite ends of the members 63 will engage facing surfaces or ends of the locating gaps 60 and 61 and because of this, the locating members 63 cannot move relative to the fixing member 120 and thus the panel 115 cannot move relative to the fixing member 120 also. The locating members thus prevent movement of the panels 115 relative to the fixing members 120 and the beams 111 so that problems previously discussed in relation to panel movement are attended to.

(41) With reference to FIG. 9, a cross-sectional view taken through the assembly of FIG. 8, through the locating members 63 is shown, but with three screen panels 115 shown, rather than the single panel shown in FIG. 8. In FIG. 9, locating members 63 extend into locating gaps 60 of the panel 115 and into the aligned gaps 61 provided in the rails 136.

(42) FIGS. 7 and 8 illustrate that the provision of locating members 63 and 64 can be repeated for the length of the cover strip 125, while the same can be said for the locating gaps 61 and 62 of the fixing member 120. Moreover, if the size of the panels 115 were increased, so that the length of the side edges 135 was increased, a greater number of locating gaps 60 could be provided with a complementary increase in the number of locating gaps in the fixing member 120 and in the locating members 63 and 64 of the cover strip 125.

(43) Other than the provision of locating gaps and locating members in FIGS. 7 to 9, the assembly in FIGS. 7 to 9 is the same as the assembly shown in FIGS. 1 to 6.

(44) The invention described herein is susceptible to variations, modifications and/or additions other than those specifically described and it is to be understood that the invention includes all such variations, modifications and/or additions which fall within the spirit and scope of the present disclosure.

(45) Throughout the description and claims of the specification, the word comprise and variations of the word, such as comprising and comprises, is not intended to exclude other additives, components, integers or steps.