CAPS FOR PAINT CONTAINER LIDS
20230102427 · 2023-03-30
Inventors
Cpc classification
B65D39/08
PERFORMING OPERATIONS; TRANSPORTING
B65D41/0485
PERFORMING OPERATIONS; TRANSPORTING
B65D39/16
PERFORMING OPERATIONS; TRANSPORTING
B65D51/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed are caps for closing an opening in a lid for a container, such as a paint can or bucket, wherein the caps comprises top walls comprising on their top surfaces centrally disposed recesses configured to receive a tool to rotate the caps; and threaded cylindrical projections on their bottom surfaces.
Claims
1. A cap for closing an opening in a lid for a container wherein the cap comprises a generally circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid.
2. The cap of claim 1 wherein the recess comprises a slot.
3. The cap of claim 1 wherein the top wall is generally planar and has a diameter greater than a diameter of the cylindrical projection.
4. The cap of claim 3 wherein the top wall has a plurality of planar projections disposed circumferentially around the top wall and extending beyond the diameter of the top wall.
5. The cap of claim 4 wherein at least one of the plurality of planar projections is configured to be received in a centrally disposed recess of a second cap, wherein the centrally disposed recess of the second cap comprises a slot.
6. The cap of claim 3 wherein the cylindrical projection comprises an outer surface comprising the screw thread.
7. The cap of claim 6 wherein the cylindrical projection comprises a central cylindrical recess defining an inner surface of the cylindrical projection wherein the inner surface comprises a second screw thread.
8. The cap of claim 1 wherein the top wall has a diameter equivalent to a diameter of the cylindrical projection wherein the cylindrical projection comprises a central cylindrical recess defining a sidewall extending downward from the top wall comprising an inner surface of the cylindrical projection wherein the inner surface comprises the screw thread.
9. The cap of claim 8 wherein the recess comprises a slot.
10. The cap of claim 8 wherein the side wall further comprises a circumferential shelf at the bottom of the sidewall disposed perpendicularly outward from the sidewall and a circumferential flange disposed at the outer edge of the shelf disposed downwardly from the shelf, the flange having an inner surface and an outer surface.
11. The cap of claim 10 further comprising a plurality of projections circumferentially disposed on the inner surface of the flange, each projection extending from the bottom of the circumferential shelf to the edge of the circumferential flange.
12. The cap of claim 10 further comprising a plurality of projections circumferentially disposed on an outer surface of the sidewall, each projection extending from a top surface of the circumferential shelf to the top surface of the top wall.
13. The cap of claim 8 further comprising a second cylindrical projection centrally disposed on the bottom surface of the top wall wherein the outer surface of the second cylindrical projection is spaced apart from the inner surface of the sidewall and comprises a second screw thread.
14. The cap of claim 13 wherein the second cylindrical projection is configured to be releasable engaged to a second cap comprising a cylindrical projection comprising a central cylindrical recess having an inner surface wherein the inner surface comprises a screw thread by inserting the second cylindrical projection into the central cylindrical recess and engaging the screw thread on the outer surface of the second cylindrical projection to the screw thread on the inner surface of the cylindrical recess of the second cap.
15. The cap of claim 8 wherein the top wall comprises a central boss and two depressions disposed between the central boss and a perimeter of the top wall, wherein the recess is disposed in the central boss.
16. The cap of claim 15 wherein the recess comprises a slot.
17. A kit comprising (a) a first cap for closing an opening in a lid for a container wherein the first cap comprises a generally planar circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid wherein the cylindrical projection comprises an outer surface comprising the screw thread; wherein the top wall has a diameter greater than a diameter of the cylindrical projection and comprises a plurality of planar projections disposed circumferentially around the top wall and extending beyond the diameter of the top wall; and (a) a second cap for closing an opening in a lid for a container wherein the second cap comprises a generally circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid; wherein the top wall has a diameter equivalent to a diameter of the cylindrical projection wherein the cylindrical projection comprises a central cylindrical recess defining a sidewall extending downward from the top wall comprising an inner surface of the cylindrical projection wherein the inner surface comprises the screw thread.
18. The kit of claim 17 wherein the second cap further comprises a circumferential shelf at the bottom of the sidewall disposed perpendicularly outward from the sidewall and a circumferential flange disposed at the outer edge of the shelf disposed downwardly from the shelf, the flange having an inner surface and an outer surface and a plurality of projections circumferentially disposed on the inner surface of the flange, each projection extending from the bottom of the circumferential shelf to the edge of the circumferential flange.
19. The kit of claim 17 wherein the second cap further comprises a plurality of projections circumferentially disposed on an outer surface of the sidewall, each projection extending from a top surface of the circumferential shelf to the top surface of the top wall.
20. The kit of claim 17 wherein the cylindrical projection of the first cap further comprises a central cylindrical recess defining an inner surface of the cylindrical projection wherein the inner surface comprises a third screw thread; and the second cap further comprises a second cylindrical projection centrally disposed on the bottom surface of the top wall wherein the outer surface of the second cylindrical projection is spaced apart from the inner surface of the sidewall and comprises a fourth screw thread; wherein the second cap is configured to be releasably engaged to the first cap by inserting the second cylindrical projection of the second cap into the central cylindrical recess of the first cap and engaging the fourth screw thread on the outer surface of the second cylindrical projection to the third screw thread on the inner surface of the cylindrical recess of the first cap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF THE DISCLOSED SUBJECT MATTER
[0031] As used herein the terms “top”, “bottom”, “inner,” “outer,” “up,” “down” and the like refer to directions or portions of the caps disclosed herein when they are oriented to engage a lid of a container.
[0032] This disclosure relates to port closures for a removable lid of the type used on commercial-sized containers, such as cans, buckets, barrels, drums, etc. for holding paint, stains, oils, grease, bulk foodstuffs and the like. Such lids generally have a central lid area with parallel upper and lower surfaces and a continuous, inverted U-shaped channel extending about the periphery of the lower surface, the channel having inner and outer walls for releasably receiving therebetween the upper lip of the container. A skirt downwardly depends about the periphery of the lid area, the skirt forming part of the outer wall of the channel. Usually means are provided at the bottom of the channel to act as a seal between the lid and the container when the lid is in position on the container. Such containers, for example, may have a capacity of about five-gallons. They are often stacked for storage purposes, and consequently the lids must be of very sturdy construction.
[0033] Since the containers must be stackable for storage, shipping and the like, the lids, which are generally constructed of plastic, must be capable of supporting the stacked containers. Presently, such lids have been able to achieve the necessary strength through a support system that mandates that the central part of the lid, involving almost the entire upper surface of the lid, is recessed below its perimeter portions. As discussed above, the lids often include a tint port opening that is closed with a removable cap. To allow for a general planar top surface for the lids, the caps need to have a low profile so that they do not extend above the top level of the lids.
[0034] Disclosed herein are caps for closing an opening in a lid for a container wherein the caps comprises a generally circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid.
[0035]
[0036]
[0037] Optionally, the top wall comprises a plurality of planar projections 104 disposed circumferentially around the top wall and extending beyond the diameter of the top wall. In the embodiment shown, the cap comprises four projections equally spaced around the circumference or perimeter of the top wall. Also in this illustrated embodiment, the projections are identical and are generally square or rectangular, optionally with rounded corners. However, these embodiments are not limiting and other variants are envisioned. For example, the projections need not be identical. Notably, at least one of the plurality of planar projections 104 may be configured to be received in a centrally disposed slot of a second cap. In this embodiment, the cap constitutes a tool that can be used like a flat-head screwdriver to apply torque to the second cap for tightening or loosening the cap in the tint port (See
[0038] As shown in a bottom perspective view in
[0039] Also as shown in
[0040]
[0041]
[0042]
[0043] In this embodiment, as shown by a top perspective view in
[0044] The cap 200 also comprises a circumferential shelf 206 at the bottom of the sidewall 205 disposed perpendicularly outward from the sidewall and a circumferential flange 207 disposed at the outer edge of the shelf 205 disposed downwardly from the shelf, the flange 207 having an inner surface and an outer surface. In the embodiment shown, the cap optionally comprises a plurality of projections 208 circumferentially disposed on the outer surface 205a of the sidewall 205, each projection 208 extending from the top surface 206a of the circumferential shelf 206 to the top surface 202 of the top wall 201. In
[0045] As shown in a bottom perspective view in
[0046] Also as shown in
[0047] Also as shown in
[0048]
[0049] As shown in
[0050] As shown in
[0051]
[0052]
[0053] The cap also comprises a cylindrical projection 310 disposed on the bottom surface 301b of the top wall 301. The top wall 301 has a diameter equivalent to the diameter of the cylindrical projection 310 wherein the cylindrical projection 310 comprises a central cylindrical recess 311 defining a sidewall 312 extending downward from the top wall from the perimeter 305 of top wall 301 (see also
[0054] As shown in a bottom perspective view in
[0055] The inner surface 312a of the sidewall 312 comprises a screw thread 320 configured to releasably engage a complementary surface of a collar at the perimeter of the opening in the container lid. When the cap 300 is inserted into an opening of a container lid and rotated, the screw thread 320 draws the cap 300 into the opening so that the bottom surface 301b of the top wall 301, the inner surface 312a of the sidewall 312, and the outer surface 315a of the cylindrical projection 315 engage a collar at the perimeter of the opening of the container lid.
[0056] Optionally, the bottom surface 301b can comprise an integral sealing surface (not shown) comprising an elastomeric material coated onto the bottom surface. Optionally and alternatively, an elastomeric annular ring or gasket (not shown) can be fitted between the sidewall 312 and the central projection 315 to provide a sealing surface. In any of these alternatives, the sealing surface is configured to engage the top surface of the lid and facilitate forming a hermetic seal between the cap and the lid.
[0057] In the embodiment shown, the cap 300 is sized to fit in a tint port of a lid for a 1-gallon (4-liter) paint can, but this is not limiting.
[0058] The caps are of integral plastic construction and may be made from polylactic acid (PLA), polyethylene terephthalate glycol (PETG), polyamides (nylon), Acrylonitrile butadiene styrene (ABS) or polyethylene plastic, such as low density polyethylene (LDPE) or high density polyethylene (HDPE). The caps may be 3D-printed or injection molded. As described in the Examples, 3D printed caps have been prepared from polylactic acid (PLA), polyethylene terephthalate glycol (PETG), polyamides (nylon) or Acrylonitrile butadiene styrene (ABS). Injection-molded caps may be prepared preferably from polyethylene, such as LDPE or HDPE.
[0059] The invention also provides a kit comprising a first cap (e.g. a cap 100) for closing an opening in a lid for a container wherein the first cap comprises a generally planar circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid wherein the cylindrical projection comprises an outer surface comprising the screw thread; wherein the top wall has a diameter greater than a diameter of the cylindrical projection and comprises a plurality of planar projections disposed circumferentially around the top wall and extending beyond the diameter of the top wall; and a second cap for closing an opening in a lid for a container wherein the second cap (e.g. a cap 200) comprises a generally circular top wall having a top surface and a bottom surface, wherein the top surface comprises a centrally disposed recess configured to receive a tool to rotate the cap; and a cylindrical projection on the bottom surface comprising a screw thread configured to engage a complementary surface at the perimeter of the opening in the lid; wherein the top wall has a diameter equivalent to a diameter of the cylindrical projection wherein the cylindrical projection comprises a central cylindrical recess defining a sidewall extending downward from the top wall comprising an inner surface of the cylindrical projection wherein the inner surface comprises the screw thread.
[0060] Notably, the cylindrical projection of the first cap further comprises a central cylindrical recess defining an inner surface of the cylindrical projection wherein the inner surface comprises a third screw thread; and the second cap further comprises a second cylindrical projection centrally disposed on the bottom surface of the top wall wherein the outer surface of the second cylindrical projection is spaced apart from the inner surface of the sidewall and comprises a fourth screw thread; wherein the second cap is configured to be releasably engaged to the first cap by inserting the second cylindrical projection of the second cap into the central cylindrical recess of the first cap and engaging the fourth screw thread on the outer surface of the second cylindrical projection to the third screw thread on the inner surface of the cylindrical recess of the first cap.
[0061] The kit may further comprise packaging and instructions for using the two caps (e.g. caps 100 and 200). The kit may also further comprise a cap 300.
[0062] As shown in
[0063]
EXAMPLES
[0064] Example caps described herein were prepared by 3-D printing. The caps were designed in AutoDesk software, Tinkercad.com. They were printed on an Ender 3 Pro FDM 3D printer. Caps were printed using polylactic acid (PLA), polyethylene terephthalate glycol (PETG), polyamides (nylon) or Acrylonitrile butadiene styrene (ABS). The nozzle temperature was set at 202° celsius and the bed temperature was set at 60° celsius. Print speeds vary during the process between 20-60 mm/s. The layer height was 0.2 mm from a 0.4 mm nozzle. Supports were used in areas touching the build plate. Slicing software was Cura 4.8.