COMMERCIAL DISHWASHER CONFIGURED IN THE FORM OF A BOX-TYPE DISHWASHER AND METHOD OF OPERATING SUCH A DISHWASHER
20180140163 ยท 2018-05-24
Inventors
Cpc classification
A47L15/481
HUMAN NECESSITIES
International classification
Abstract
A box-type dishwasher (1) has a treatment chamber (2), a wash system and a drying device (50). The drying device (50) has a sorption unit (51), having a reversibly dehydratable drying material (52), and at least one fan (53) for forming an air circuit, such that an air stream is directed through the sorption unit (51) and then supplied to the treatment chamber (2) again. The sorption unit (51) has a housing (54), which encloses at least some of the drying material (52) and has at least one outer wall (55). A device (56) is designed so that the air stream is divided up into a first air sub-stream (57a), at least some of which is directed through the drying material (52), and a second air sub-stream (57b), which is not directed through the drying material (52) and is used for thermally insulating or cooling the sorption unit (51).
Claims
1. Commercial dishwasher (1) which is configured in the form of a box-type dishwasher, wherein the dishwasher (1) has the following: a treatment chamber (2), into which, and from which, washware can be inserted, and removed, preferably manually; and a wash system having a wash pump (13) and a wash-line system (16) for delivering wash liquid, during a wash phase, from a wash tank (12) of the dishwasher (1) and for spraying the wash liquid through wash nozzles (15a, 15b) in the treatment chamber, characterized by a drying device (50) for withdrawing moisture continuously, or as and when required, from drying air which circulates in the treatment chamber (2), in particular during a drying phase, wherein the drying device (50) has at least one sorption unit (51), having a reversibly dehydratable drying material (52), and at least one fan (53) for forming an air circuit, as and when required, such that an air stream is directed through the sorption unit (51) and then supplied to the treatment chamber (2) again, wherein the sorption unit (51) has a housing (54), which encloses at least some of the drying material (52) and has at least one outer wall (55), and wherein a device (56) is provided for dividing up the air stream which is to be directed through the sorption unit (51), wherein the device (56) is designed so that the air stream which is to be directed through the sorption unit (51) is divided up into a first air sub-stream (57a), at least some of which is directed through the drying material (52), and a second air sub-stream (57b), which is not directed through the drying material (52) and is used for thermally insulating or cooling the sorption unit (51).
2. Dishwasher (1) according to claim 1, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) is designed so that the air stream generated by the fan (53) is divided up into the first and the second air sub-streams (57a, 57b) such that at least some of the second air sub-stream (57b) is directed, at least in certain regions, along the outer wall (55) of the housing (54).
3. Dishwasher (1) according to claim 1, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) is designed so that the air stream generated by the fan (53) is divided up into the first and the second air sub-streams (57a, 57b) such that the air of the first air sub-stream (57a), prior to being mixed with the air of the second air sub-stream (57b), is at a temperature between 150 C. and 300 C., preferably between 200 C. and 250 C. and even more preferably between 220 C. and 230 C., and that the air of the second air sub-stream (57b), prior to being mixed with the air of the first air sub-stream (57a), is at a temperature between 70 C. and 120 C. and preferably between 80 C. and 100 C.
4. Dishwasher (1) according to claim 1, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) is designed so that at least 50%, and preferably at least 70%, of the air stream generated by the fan (53) is directed as first air sub-stream (57a) through the drying material (52).
5. Dishwasher (1) according to claim 1, wherein the housing (54) of the sorption unit (51) contains a mixing region (58) for mixing the first air sub-stream (57a) with the second air sub-stream (57b) once the first air sub-stream (57a) has passed by the drying material (52).
6. Dishwasher (1) according to claim 1, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) is designed so that at least some of the second air sub-stream (57b) is directed along the outer wall (55) of the housing (54) at least in certain regions in the interior of the housing (54).
7. Dishwasher (1) according to claim 1, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) is designed so that at least some of the first air sub-stream (57a) is directed through the drying material (52) such that the first air sub-stream (57a), once it has passed by the drying material (52), runs, at least in certain regions, parallel to the second air sub-stream (57b).
8. Dishwasher (1) according to claim 1, wherein an air-directing element (63), in particular an air-directing plate, is provided, at least in certain regions, in the housing (54) of the sorption unit (51) in order to guide the first and/or second air sub stream (57a, 57b) through the sorption unit (51).
9. Dishwasher (1) according to claim 8, wherein the air-directing element (63), which is configured in particular in the form of an air-directing plate, is designed, and arranged, at least in certain regions, in the housing (54) of the sorption unit (51), such that the first air sub-stream is separated from the second air sub-stream (57b) at least in certain regions.
10. Dishwasher (1) according to claim 9, wherein the air-directing element (63), which is configured in particular in the form of an air-directing plate, is designed to transfer thermal energy from the first air sub-stream (57a) to the second air sub-stream (57b).
11. Dishwasher (1) according to claim 8, wherein the air-directing element (63), which is configured in particular in the form of an air-directing plate, is arranged in the housing (54) of the sorption unit (51) such that a flow channel (64) is formed between the air-directing element (63) and the drying material (52), the first air sub-stream (57a) flowing through the flow channel at least in certain regions.
12. Dishwasher (1) according to claim 11, wherein the device (56) for dividing up the air stream which is to be directed through the sorption unit (51) has an air separator (61) with an inlet and a first and second outlet, wherein the inlet of the air separator (61) is flow-connected to the pressure side of the fan (53), and wherein the first air sub-stream (57a) is supplied to the sorption unit (51) via the first outlet of the air separator (61) and the second air sub-stream (57b) is supplied to the sorption unit (51) via the second outlet of the air separator (61).
13. Dishwasher (1) according to claim 12, wherein the second outlet of the air separator (61) is flow-connected to a flow channel (62) designed in the form of an air bypass, wherein the flow channel (62), which is designed in the form of an air bypass, is bounded, at least in certain regions, by the outer wall (55) of the housing (54) of the sorption unit (51).
14. Dishwasher (1) according to claim 13, wherein the flow channel (62), which is designed in the form of an air bypass, extends preferably over the width of the housing (54) of the sorption unit (51), and wherein the flow channel (62), which is designed in the form of an air bypass, has a height of 3 to 10 mm and preferably 4 to 6 mm.
15. Dishwasher (1) according to claim 13, wherein the air-directing element (63), which is configured in particular in the form of an air-directing plate, bounds, at least in certain regions, the flow channel (62), which is designed in the form of an air bypass.
16. Dishwasher (1) according to claim 12, wherein the first outlet of the air separator (61) is flow-connected to a flow channel (65) bounded, at least in certain regions, by the drying material (52).
17. Dishwasher (1) according to claim 16, wherein the effective flow cross section of the flow channel (65), which is bounded, at least in certain regions, by the drying material (52), decreases in the flow direction of the first air sub-stream (57a).
18. Dishwasher (1) according to claim 16, wherein an air-directing element (66) is provided, this being assigned to the first air sub-stream (57a) and additionally bounding the flow channel (65), which is bounded, at least in certain regions, by the drying material (52).
19. Dishwasher (1) according to claim 12, wherein the first and second outlets of the air separator (61) and the air-directing element (63), which is configured, in particular, in the form of an air-directing plate, are designed such that it is only once it has passed by the drying material (52) that the first air sub-stream (57a) flows through the flow channel (64), which is formed between the air-directing element (63) and the drying material (52).
20. Dishwasher (1) according to claim 1, wherein the quantity of air circulated by the at least one fan (53) per unit of time is around 20 to 120 m.sup.3/h, preferably around 40 to 100 m.sup.3/h, and even more preferably around 80 to 100 m.sup.3/h.
21. Dishwasher (1) according to claim 1, wherein the treatment chamber (2) has at least one intake opening (60), which is flow-connected to the suction side of the fan (53) in order to take in air from the treatment chamber (2), and wherein the treatment chamber (2) has at least one exhaust opening (59), via which the first and second air sub-streams (57a, 57b) are supplied, preferably jointly, to the treatment chamber (2) again once they have passed by the sorption unit (51).
22. Dishwasher (1) according to claim 21, wherein the at least one intake opening (60) and the at least one exhaust opening (59) are spaced apart from one another and open out into the treatment chamber (2) preferably in an upper region of the treatment chamber (2).
23. Dishwasher (1) according to claim 1, wherein the reversibly dehydratable drying material (52) has 0.3 to 3.0 kg, and preferably 1.0 to 1.5 kg, of zeolite-containing material preferably in the form of granules with a particle diameter of 0.5 to 10.0 mm.
24. Dishwasher (1) according to claim 1, wherein the drying device (50) also has a heating unit for heating the reversibly dehydratable drying material (52) as and when required, wherein the heating unit has a multiplicity of heating elements, which are arranged preferably at uniform intervals within the reversibly dehydratable drying material (52).
25. Method of operating a dishwasher (1) which is designed in the form of a box-type dishwasher and has a treatment chamber (2) for accommodating washware which is to be cleaned, wherein the method has the following steps: i) during an absorption phase, air is directed out of the treatment chamber (2) through a sorption unit (51), having a reversibly dehydratable drying material (52), such that the drying material (52) absorbs moisture from the air stream, wherein the air is then supplied to the treatment chamber (2) again; and ii) during a desorption phase, the drying material (52) of the sorption unit (51) is heated and, at the same time, air is directed out of the treatment chamber (2) through the sorption unit (51) such that moisture is desorbed from the drying material (52) and at least some of the thermal energy introduced into the drying material (52), and at least some of the moisture desorbed from the drying material (52), is discharged as water vapour from the sorption unit (51) with the aid of the air stream directed through the sorption unit (51), wherein the air which is to be directed through the sorption unit (51) is divided up into a first air sub-stream, at least some of which is directed through the drying material (52), and into a second air sub-stream (57b), at least some of which is directed, at least in certain regions, along an outer wall (55) of the housing (54) of the sorption unit (51).
26. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0042] Below, an exemplary embodiment of the dishwasher according to the invention is described in greater detail with reference to the appended drawings, in which:
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] The invention relates to commercial dishwashers, in particular crockery dishwashers or utensil dishwashers, in the form of a box-type dishwasher.
[0047] The dishwasher 1 according to the invention has a program control device 101 for controlling at least one cleaning program, and a treatment chamber 2, closable by a door (not shown in the drawings) or a hood (not shown in the drawings), in a machine housing, for the reception of washware which is to be cleaned (not shown), such as, for instance, crockery, cutlery, pots, pans and trays.
[0048] Under the treatment chamber 2 is found a wash tank 12 for receiving sprayed liquid from the treatment chamber 2. A wash pump 13 is provided to deliver wash liquid from the wash tank 12 through a wash liquid line system 16 to wash nozzles 11a, 11b, which in the treatment chamber 2 are directed at the region of the washware to be cleaned and spray the wash liquid onto the washware to be cleaned.
[0049] The sprayed wash liquid falls back into the wash tank 12 by gravitational force. As a result, the wash tank 12, the wash pump 13, the wash liquid line system 16, the wash nozzles 11a, 11b form together with the treatment chamber 2 a wash liquid circuit. The wash liquid line system 16 here connects the pressure side of the wash pump 13 to the wash nozzles 11a, 11b.
[0050] Furthermore, in the dishwasher 1 represented schematically in
[0051] During a rinse phase, the sprayed rinse liquid falls by gravitational force from the treatment chamber 2 into the wash tank 12. The rinse liquid system 17 here connects the pressure side of the rinse pump 14 to the rinse nozzles 15a, 15b.
[0052] In this context, it should be noted that the rinse system does not necessarily have to be equipped with a rinse pump 14. For instance, it is also conceivable that the hydrostatic pressure which is necessary for the spraying of the rinse liquid during a rinse phase is provided via a line network.
[0053] The wash nozzles 11a, 11b and the rinse nozzles 15a, 15b can be arranged in the regions above and/or below andif so desiredalso to the side of the washware region within the treatment chamber 2, and can respectively be directed toward the region in which the washware is positioned.
[0054] Preferably, a multiplicity of wash nozzles 11a is provided on at least one upper wash arm, a multiplicity of wash nozzles 11b on at least one lower wash arm, a multiplicity of rinse nozzles 15a on at least one upper rinse arm, and a multiplicity of rinse nozzles 15b on at least one lower rinse arm.
[0055] Before rinse liquid is sprayed during a rinse phase, during operation of the dishwasher 1 a quantity of wash liquid which corresponds to the rinse liquid is respectively pumped off from the wash tank 12 by means of a drain pump 5, the suction side of which is connected by a discharge line 4 to a sump of the wash tank 12.
[0056] If, prior to a first (initial) start-up of the dishwasher 1 designed in the form of a box-type dishwasher, the wash tank 12 is empty, this must firstly be filled with fresh water via a fresh water line (not shown in
[0057] The rinse liquid can be fresh water or fresh water mixed with rinse aid.
[0058] The wash liquid contains detergent, which is automatically added to the liquid contained in the wash tank 12 by a detergent metering device (not shown in
[0059] The program control device 101 controls the wash pump 13, the rinse pump 14, the discharge pump 5, and the detergent solution pump (not shown in the drawings) in dependence on the cleaning program respectively chosen at the program control device 101 by an operator. At least one cleaning program is provided, preferably a plurality of optionally selectable cleaning programs are provided.
[0060] In that embodiment of the dishwasher 1 according to the invention which is represented schematically in
[0061] Via the rinse pump 14 connected with its suction side to the boiler outflow 23, the rinse liquid heated up in the boiler 22 can be supplied for instance, during a fresh water rinse phase, via the rinse line system 17 to the rinse nozzles 15a and 15b.
[0062] Of course, it is also conceivable that the boiler 22 is supplied via the inlet and the fresh water supply line 30 with pure fresh water, to which, following warming in the boiler 22, a rinse aid is added.
[0063] That embodiment of the dishwasher 1 according to the invention which is represented schematically in
[0064] More specifically, the boiler 22 in the embodiment according to
[0065] The steam outlet 46 of the boiler 22, which steam outlet is provided for this purpose and at the same time also serves as a steam generator, is flow-connected via a steam line 40, at a place situated above the wash tank 12, to the treatment chamber 2, in order to lead into the treatment chamber 2, if necessary, the steam generated in the steam generator (boiler 22). The outlet opening of the steam line 40 is preferably located between the upper nozzles 11a, 15a of the wash or rinse system and the lower nozzles 11b, 15b. Of course, other positions are also possible, however.
[0066] In that embodiment of the dishwasher 1 according to the invention which is represented schematically in
[0067] The backflow preventer 16 has an outlet 31, which is connected via fresh water supply lines 24, 41 to a water softener device 33. The water softener device 33 has, on the one hand, a salt container 42 connected to the fresh water supply line 41 and, on the other hand, arranged parallel to each other, first and second water softeners 35a, 35b. The two parallelly arranged water softeners 35a, 35b are connected via a corresponding fresh water line system and the fresh water supply line 24 to the outlet 31 of the backflow preventer 16.
[0068] The water softeners 35a, 35b of the water softener device 33 can be operated alternately by suitable piloting of valves 36 in order to soften the fresh water supplied to the boiler 22 via the fresh water supply lines 26 and 24.
[0069] The salt container 42 belonging to the water softener device 33 contains a suitable salt or a suitable chemical, with which, if necessary, a water softening agent added via the water softeners 35a, 35b, or a decay product formed upon the addition of a water softening agent, can be suitably regenerated.
[0070] The salt container 42 is refillable from the treatment chamber 2 of the dishwasher 1, via an opening closable with a cap 38, with the salt or the chemical.
[0071] That embodiment of the dishwasher 1 according to the invention which is represented schematically in
[0072] More specifically, and as is described in greater detail, in particular, with reference to the schematic representation in
[0073] As can be seen in particular from the representation in
[0074] From the detailed view of the drying device 50 in
[0075] According to the invention, in the drying device 50, a device, denoted in general terms by the reference numeral 56, for dividing up the air stream which is to be directed through the sorption unit 51 is used.
[0076] More specifically, and as can be seen, in particular, from the detailed view in
[0077] As can be seen from the detailed view represented in
[0078] More specifically, the device 56 is arranged, starting from the drying material 52 of the sorption unit 51, in a region which is situated upward along the air stream. The effect of this is that the air stream 57 is already divided up into the first air sub-stream 57a and into the second air sub-stream 57b before it is guided into a region of the sorption unit 51.
[0079] More specifically, precisely the previous separation of the air stream makes it possible to define the volume streams of the air sub-streams 57a and 57b very accurately, and thus to adjust the mixed temperature of the resulting air stream at the exhaust opening 59 within a desired temperature range.
[0080] In particular, in the region of the sorption unit 51, a spatial separation of the air sub-streams 57a and 57b exists. That is to say that the air sub-streams 57a and 57b are directed downstream from the device 56 to different longitudinal sides of the sorption unit 51. More specifically, the first air sub-stream 57a is here directed to a side facing toward the treatment chamber 2, while the second air sub-stream 57b is directed to a longitudinal side of the sorption unit 51 which is facing toward the outer wall 55 of the housing 54. Hence on the outer wall 55 of the housing 54 is achieved a particularly good cooling effect, which is necessary, in particular, in those commercial dishwashers which are frequently used under continuous operation.
[0081] In the housing 53 of the sorption unit 51 is also provided a mixing region 58, in which the air of the first air sub-stream 57a is mixed with the air of the second air sub-stream 57b, to be precise once the first air sub-stream 57a has passed through the drying material 52 of the sorption unit 51.
[0082] Preferably, the mixing region 58 is provided still within the housing 54 of the sorption unit 51. In this way, an optimal mixing of the air of the first and second air sub-streams 57a, 57b can be effected, so that the air which has then been mixed can be supplied via an (in particular single) exhaust opening 59 again to the treatment chamber 2 of the dishwasher 1.
[0083] More specifically, and as indicated schematically in
[0084] As already indicated, the air stream is divided into the first and the second air sub-stream in particular with the purpose that, with the second air sub-stream 57b, the sorption unit 51, and, in particular, the housing 54 of the sorption unit 51, can be cooled in certain regions.
[0085] For this purpose, in the solution according to the invention it is provided that the device 56 for dividing up the air stream which is to be directed through the sorption unit 51 is designed so that at least some of the second air sub-stream 57b is directed along the outer wall 55 of the housing 45 at least in certain regions in the interior of the housing 45.
[0086] On the other hand, the first air sub-stream 57a is directed through the drying material 52 of the sorption unit 51 such that the first air sub-stream 57a, once it has passed through the drying material 52, runs, at least in certain regions, parallel to the second air sub-stream 57b. In this region where the two air sub-streams 57a, 57b run parallel, in particular a heat transfer takes place from the (heated) first air sub-stream 57a to the still relatively cool second air sub-stream 57b, as is subsequently described in greater detail with reference to the representation in
[0087] In that exemplary embodiment of the dishwasher according to the invention which is represented in the drawings, in particular an air separator 61 is used to divide up the two air sub-streams 57a, 57b. This air separator 61 hasas represented schematically in
[0088] More specifically, and as indicated in
[0089] More specifically, in that exemplary embodiment of the dishwasher 1 according to the invention which is represented in the drawing, it is provided that the second outlet of the air separator 61 is flow-connected to a flow channel 62 designed in the form of an air bypass, wherein this flow channel 62 designed in the form of an air bypass is bounded, at least in certain regions, by the outer wall 55 of the housing 45 of the sorption unit 51.
[0090] Preferably, the flow channel 62, which is designed in the form of an air bypass, extends over the entire width of the housing 54 and has a constant height of 3 to 10 mm and preferably 4 to 6 mm.
[0091] In that exemplary embodiment of the dishwasher 1 according to the invention in the drawings, in addition to the air separator 61, an air-directing element 63, which is arranged in the housing 54 of the sorption unit 51, is used in order to direct the first and/or second air sub-stream 57a, 57b through the sorption unit 51. In particular, it is in this context conceivable to configure this air-directing element 63 in the form of an air baffle. Of course, other embodiments for the air-directing element can also be considered, however.
[0092] As can be seen from the representation in
[0093] It is here in particular provided that the first air sub-stream 57a, coming from below, flows through the drying material 52, while the second air sub-stream 57b is guided above the drying material 52 on the outer wall 55 of the housing 54. Since the air-directing element 63, which is configured in particular in the form of an air baffle, is arranged in the housing 54 of the sorption unit 51 such that a flow channel 64 is formed between the air-directing element 63 and the drying material 52, the air of the first air sub-stream 57a, once it has passed through the drying material 52, can be supplied via this flow channel 64 ultimately to the mixing region 58.
[0094] With regard to the first outlet of the air separator 61, via which the first air sub-stream 57a is supplied to the sorption unit 51, it should be noted that this first outlet is flow-connected to a flow channel 65 bounded, at least in certain regions, by the drying material 52. As can be seen in this context from the representation in
[0095] As indicated schematically in
[0096] In the then following mixing region 48, the air of the first and second air sub-streams 57a, 57b is mixed and returned into the treatment chamber 2 of the dishwasher 1 with a mixed temperature between 130 C. and 170 C., and preferably between 140 C. and 160 C.
[0097] In practical usage, it has proved to be of advantage if at least 50%, and preferably at least 70%, of the air stream generated by the fan 53 is directed as the first air sub-stream 57a through the drying material in order to be able to realize the previously described temperature ranges. The quantity of air which is circulated per unit of time by the fan 53 should here be around 20 to 120 m.sup.3/h, preferably around 40 to 100 m.sup.3/h, and even more preferably around 80 to 100 m.sup.3/h.
[0098] The invention is not limited to the features implemented in the described exemplary embodiment, but emerges from a synopsis of all the features disclosed herein.