CONTROL METHOD, CONTROLLER, AND CONTROL SYSTEM
20230093890 · 2023-03-30
Assignee
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M1/42
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/14
ELECTRICITY
Abstract
A control method, a controller, and a control system including a converter and the controller are provided to improve load responsiveness of control by the converter. The converter has a primary circuit that includes a voltage generation circuit for generating a square wave and a resonant circuit for converting a waveform of the generated square wave, and a secondary circuit that is electromagnetically coupled to the primary circuit and that generates an induced electromotive force. The controller controls the voltage generation circuit by a control target power factor. To implement power factor-based control, the controller controls the voltage generation circuit, based on a derived power factor derived from an active power and an apparent power relevant to the resonant circuit in the primary circuit or a derived power factor derived from a phase of the primary circuit.
Claims
1. A control method for controlling a power converter that includes a voltage generation circuit for generating a voltage waveform containing an alternating current and a resonant circuit for converting the generated voltage waveform, the method comprising: controlling the voltage generation circuit by a control target power factor that is a desired value for control.
2. A controller for controlling a power converter that includes a voltage generation circuit for generating a voltage waveform containing an alternating current and a resonant circuit for converting the generated voltage waveform, the controller comprising: a voltage generation circuit control unit that controls the voltage generation circuit by a control target voltage corresponding to a control target power factor that is a desired value for control.
3. A controller for controlling a power converter that includes a voltage generation circuit for generating a voltage waveform containing an alternating current and a resonant circuit for converting the generated voltage waveform, the controller comprising: a comparator unit that compares a value relating to an output from the power converter, with a target value thereof; a target control unit that derives a control target voltage that is a desired value for control, based on a result of a comparison by the comparator unit; and a voltage generation circuit control unit that controls the voltage generation circuit by a control target power factor corresponding to the control target voltage derived by the target control unit.
4. The controller according to claim 2, wherein the voltage generation circuit control unit controls the voltage generation circuit such that a derived power factor achieves the control target power factor, and the derived power factor is derived in the resonant circuit, from an active power and an apparent power relevant to an alternating current wave supplied from the voltage waveform generated by the voltage generation circuit.
5. The controller according to claim 2, wherein the voltage generation circuit control unit controls the voltage generation circuit, based on a derived power factor, and the derived power factor is derived as a ratio of an active power to an apparent power, the active power being derived from a voltage across a resonant capacitor provided in the resonant circuit or a current through the resonant circuit and from a voltage waveform that is generated in the voltage generation circuit and that changes over time, the apparent power being derived from the resonant capacitor voltage and an amplitude of the resonant capacitor.
6. The controller according to claim 2, wherein the voltage generation circuit control unit comprises: an amplitude acquisition circuit that acquires a voltage across a resonant capacitor provided in the resonator circuit and then acquires, from the resonant capacitor voltage, an amplitude of the resonant capacitor voltage; a control target derivation circuit that derives, from the amplitude of the resonant capacitor voltage, a control target resonant capacitor voltage that is a desired value for control; and a control signal output circuit for controlling the voltage generation circuit, the control signal output circuit outputting at least one voltage generation circuit control signal for controlling the voltage generation circuit, based on a result of a comparison in which an absolute value of the resonant capacitor voltage is compared with the control target resonant capacitor voltage derived by the control target derivation circuit.
7. The controller according to claim 2, wherein the voltage generation circuit control unit controls the voltage generation circuit such that a derived power factor achieves the control target power factor, and the derived power factor is derived from a current through the resonant circuit.
8. The controller according to claim 2, wherein the voltage generation circuit control unit comprises: a reference phase acquisition circuit that acquires a voltage across a resonant capacitor provided in the resonant circuit and then acquires a reference phase based on the resonant capacitor voltage, the reference phase serving as a reference for a phase of a current through the resonant circuit; a waveform generation circuit that generates, from the reference phase acquired by the reference phase acquisition circuit, a time-varying waveform that changes over time; a phase difference calculation circuit that calculates, based on a target phase difference that is a desired phase difference and also based on the time-varying waveform generated by the waveform generation circuit, a target value in the time-varying waveform as a value corresponding to the target phase difference; and a control signal output circuit for controlling the voltage generation circuit, the control signal output circuit outputting at least one voltage generation circuit control signal for controlling the voltage generation circuit, based on the time-varying waveform generated by the waveform generation circuit and the target value calculated by the phase difference calculation circuit.
9. The controller according to claim 8, wherein the waveform generation circuit generates a sawtooth wave as the time-varying waveform, a voltage of the sawtooth wave changing over time along a substantially uniform slope in a time period from the reference phase acquired by the reference phase acquisition circuit until a next reference phase, the phase difference calculation circuit calculates a value of a voltage corresponding to the target phase difference as a target phase difference voltage, in the voltage of the sawtooth wave that changes over time along the substantially uniform slope, and the control signal output circuit for controlling the voltage generation circuit outputs the voltage generation circuit control signal, based on a result of a comparison in which the voltage of the sawtooth wave generated by the waveform generation circuit is compared with the target phase difference voltage calculated by the phase difference calculation circuit.
10. A control system comprising: a power converter that includes a voltage generation circuit for generating a voltage waveform containing an alternating current and a resonant circuit for converting the generated voltage waveform; and the controller according to claim 2 for controlling the voltage generation circuit.
11. The controller according to claim 3, wherein the voltage generation circuit control unit controls the voltage generation circuit such that a derived power factor achieves the control target power factor, and the derived power factor is derived in the resonant circuit, from an active power and an apparent power relevant to an alternating current wave supplied from the voltage waveform generated by the voltage generation circuit.
12. The controller according to claim 3, wherein the voltage generation circuit control unit controls the voltage generation circuit, based on a derived power factor, and the derived power factor is derived as a ratio of an active power to an apparent power, the active power being derived from a voltage across a resonant capacitor provided in the resonant circuit or a current through the resonant circuit and from a voltage waveform that is generated in the voltage generation circuit and that changes over time, the apparent power being derived from the resonant capacitor voltage and an amplitude of the resonant capacitor.
13. The controller according to claim 3, wherein the voltage generation circuit control unit comprises: an amplitude acquisition circuit that acquires a voltage across a resonant capacitor provided in the resonator circuit and then acquires, from the resonant capacitor voltage, an amplitude of the resonant capacitor voltage; a control target derivation circuit that derives, from the amplitude of the resonant capacitor voltage, a control target resonant capacitor voltage that is a desired value for control; and a control signal output circuit for controlling the voltage generation circuit, the control signal output circuit outputting at least one voltage generation circuit control signal for controlling the voltage generation circuit, based on a result of a comparison in which an absolute value of the resonant capacitor voltage is compared with the control target resonant capacitor voltage derived by the control target derivation circuit.
14. The controller according to claim 3, wherein the voltage generation circuit control unit controls the voltage generation circuit such that a derived power factor achieves the control target power factor, and the derived power factor is derived from a current through the resonant circuit.
15. The controller according to claim 3, wherein the voltage generation circuit control unit comprises: a reference phase acquisition circuit that acquires a voltage across a resonant capacitor provided in the resonant circuit and then acquires a reference phase based on the resonant capacitor voltage, the reference phase serving as a reference for a phase of a current through the resonant circuit; a waveform generation circuit that generates, from the reference phase acquired by the reference phase acquisition circuit, a time-varying waveform that changes over time; a phase difference calculation circuit that calculates, based on a target phase difference that is a desired phase difference and also based on the time-varying waveform generated by the waveform generation circuit, a target value in the time-varying waveform as a value corresponding to the target phase difference; and a control signal output circuit for controlling the voltage generation circuit, the control signal output circuit outputting at least one voltage generation circuit control signal for controlling the voltage generation circuit, based on the time-varying waveform generated by the waveform generation circuit and the target value calculated by the phase difference calculation circuit.
16. The controller according to claim 15, wherein the waveform generation circuit generates a sawtooth wave as the time-varying waveform, a voltage of the sawtooth wave changing over time along a substantially uniform slope in a time period from the reference phase acquired by the reference phase acquisition circuit until a next reference phase, the phase difference calculation circuit calculates a value of a voltage corresponding to the target phase difference as a target phase difference voltage, in the voltage of the sawtooth wave that changes over time along the substantially uniform slope, and the control signal output circuit for controlling the voltage generation circuit outputs the voltage generation circuit control signal, based on a result of a comparison in which the voltage of the sawtooth wave generated by the waveform generation circuit is compared with the target phase difference voltage calculated by the phase difference calculation circuit.
17. A control system comprising: a power converter that includes a voltage generation circuit for generating a voltage waveform containing an alternating current and a resonant circuit for converting the generated voltage waveform; and the controller according to claim 3 for controlling the voltage generation circuit.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0065] Embodiments of the present invention are hereinafter described with reference to the drawings.
APPLICATION EXAMPLE
[0066] A control method according to the present disclosure is applied to control, for example, a resonant converter. The resonant converter has a primary circuit using an LC resonant circuit such as an LLC converter and a secondary circuit electromagnetically coupled to the primary circuit, and converts power by rectifying an output from the secondary circuit. Such a resonant converter is applied to a DC/DC converter, a Point-of-Load power supply, and other like uses. In the following description of the control method according to the present disclosure, a control system CS that includes a converter 1 and a controller 2 for controlling the converter 1 is taken as an example and described with reference to the drawings.
<Control System>
[0067]
<Converter>
[0068] In the converter 1, the input power source 10 is a DC power source and supplies DC power to the converter 1. The input power source 10 is, for example, a DC power source of about 140V obtained by rectification of a commercial AC power source of 100V. In this case, the voltage needs to be stepped down.
[0069] The coupling circuit 12 insulates an input and an output of the converter 1 from each other. The input-side primary circuit 11 includes a voltage generation circuit 110 connected to the input power source 10 and serving as a switching circuit, a resonant circuit 111 connected to the voltage generation circuit 110, and other like components.
[0070] The voltage generation circuit 110 is configured as a half-bridge circuit in which a first switching element Q1 and a second switching element Q2 are connected in series with the input power source 10. The switching elements Q1, Q2 are semiconductor switches such as metal-oxide-semiconductor field-effect transistors (MOSFETs), insulated gate bipolar transistors (IGBTs), or other like devices. In the embodiments described herein, the switching elements Q1, Q2 are n-channel MOSFETs. Gate terminals of the switching elements Q1, Q2 are connected to the controller 2, specifically to the control signal output circuit 22 for controlling the voltage generation circuit.
[0071] The resonant circuit 111 is an LLC resonant converter in which a resonant capacitor C.sub.r, a leakage inductance L.sub.r, and a magnetizing inductance L.sub.m are connected in series.
[0072] The coupling circuit 12 is a transformer that includes a primary winding L.sub.p and two series-connected secondary windings L.sub.s1, L.sub.s2. The coupling circuit 12 electromagnetically couples the primary circuit 11 and the secondary circuit 13. The primary winding L.sub.p is connected in parallel with the magnetizing inductance L.sub.m of the resonant circuit 111. The secondary windings L.sub.s1, L.sub.s2 are connected to the secondary circuit 13. The turns ratio of the primary winding L.sub.p to the secondary windings L.sub.s1, L.sub.s2 is N:1.
[0073] The secondary circuit 13 includes output diodes D1, D2, an output capacitor C.sub.o, and other like components. The secondary circuit 13 is connected to a load R.sub.L to which the power is output. The output diodes D1, D2 are a pair of rectifier elements connected to opposite ends of the secondary windings L.sub.s1, L.sub.s2. In the secondary circuit 13, the alternating current generated in the coupling circuit 12 is rectified by the output diodes D1, D2 and smoothed by the output capacitor C.sub.o to produce a DC output voltage V.sub.o. The DC output voltage V.sub.o is output to the load R.sub.L.
<Controller>
[0074] The controller 2, to be described below, includes the comparator unit 20, the target control unit 21, the control signal output circuit 22 for controlling the voltage generation circuit, and other components.
[0075] The comparator unit 20 is an error comparator circuit that compares the output voltage V.sub.o received from the secondary circuit 13 with a target voltage V.sub.o* representing a desired output, from the converter 1. The target voltage V.sub.o* may be set in advance or may be input externally. The comparator unit 20 compares the output voltage V.sub.o with the target voltage V.sub.o*, derives a result of the comparison (for example, a difference between the output voltage V.sub.o and the target voltage V.sub.o*), and outputs the derived comparison result to the target control unit 21.
[0076] The target control unit 21 is configured, for example, using an PI controller. By PI control based on the comparison result supplied from the comparator unit 20 and an integral thereof, the target control unit 21 derives a control target voltage that is a desired value for control. The derived control target voltage is output to the control signal output circuit 22 for controlling the voltage generation circuit.
[0077] The control signal output circuit 22 for controlling the voltage generation circuit is a circuit for controlling the converter 1 by a control target power factor that corresponds to the control target voltage. The control target power factor is a power factor that is a desired value for control. The controller 2 controls the converter 1 by power factor-based control. The control signal output circuit 22 for controlling the voltage generation circuit is connected to the voltage generation circuit 110 provided in the primary circuit 11 of the converter 1. The control signal output circuit 22 for controlling the voltage generation circuit outputs control signals for controlling the voltage generation circuit (hereinafter referred to as “voltage generation circuit control signal(s)”) to the gate terminals of the switching elements Q1, Q2 that constitute the voltage generation circuit 110, and thereby controls the switching elements Q1, Q2. The voltage generation circuit control signals, which are output from the control signal output circuit 22 for controlling the voltage generation circuit, are intended to control the voltage generation circuit 110 provided in the converter 1. Note that the voltage generation circuit control signals, which are output from the control signal output circuit 22 for controlling the voltage generation circuit, include signals for causing the voltage generation circuit 110 to function as a switching power supply. This type of signal is called “switching signal” in the following description.
<Principle of Power Factor Control>
[0078] The next description relates to the principle of power factor control in the control system CS according to the present disclosure.
[0079] In the equivalent circuit illustrated in
V.sub.o=(V.sub.inv/N)cos θ Formula 1
where
[0080] V.sub.o: output voltage
[0081] V.sub.inv: input voltage
[0082] N: turns ratio
[0083] θ: phase difference between an amplitude of the input voltage and an amplitude of a primary current
[0084] cos θ: power factor
[0085] In the equivalent circuit illustrated in
P.sub.in=(2/π)V.sub.invI.sub.r cos θ Formula 2
where
[0086] P.sub.in: input power
[0087] V.sub.inv: input voltage
[0088] I.sub.r: amplitude of the primary current
P.sub.se=(2/π)NI.sub.rV.sub.o Formula 3
[0089] where
[0090] P.sub.se: secondary transmitted power
[0091] N: turns ratio
[0092] I.sub.r: amplitude of the primary current
[0093] V.sub.o: output voltage
[0094] The difference between the input power P.sub.in and the secondary transmitted power P.sub.se represents power stored in the primary circuit 11. The power stored in the primary circuit 11 is equal to power stored in the resonant circuit 111. These relationships can be represented by Formula 4 below.
where
[0095] P.sub.in: input power
[0096] P.sub.se: induced electromotive force
[0097] P.sub.r: power consumed in the primary circuit
[0098] L.sub.r: leakage inductance
[0099] I.sub.r: amplitude of the primary current
[0100] The relationships of Formulas 2 to 4 give Formula 5 below.
where
[0101] P.sub.in: input power
[0102] P.sub.se: induced electromotive force
[0103] V.sub.inv: input voltage
[0104] I.sub.r: amplitude of the primary current
[0105] cosθ: power factor
[0106] N: turns ratio
[0107] V.sub.o: output voltage
[0108] L.sub.r: leakage inductance
[0109] In the secondary circuit 13, power consumed by the load R.sub.L can be represented by Formula 6 below, and power stored in the output capacitor C.sub.o can be represented by Formula 7 below.
P.sub.out=V.sub.oI.sub.o Formula 6
where
[0110] P.sub.out: power consumed by the load
[0111] V.sub.o: output voltage
[0112] I.sub.o: DC component of the output current
where
[0113] P.sub.cap: power consumed by the output capacitor
[0114] C.sub.o: capacitance of the output capacitor
[0115] V.sub.o: output voltage
[0116] Power stored in the secondary circuit 13 is equal to the sum of the power consumed by the load R.sub.L and the power stored in the output capacitor C.sub.o. Accordingly, the power stored in the output capacitor C.sub.o is calculated by a subtraction of the power P.sub.out consumed by the load R.sub.L from the secondary transmitted power P.sub.se. These relationships give Formula 8 below.
where
[0117] P.sub.se: induced electromotive force
[0118] P.sub.out: power consumed by the load
[0119] N: turns ratio
[0120] L: amplitude of the primary current
[0121] V.sub.o: output voltage
[0122] I.sub.o: DC component of the output current
[0123] C.sub.o: capacitance of the output capacitor
[0124] Formulas 5 and 8 are rearranged using the DC component of the current flowing from the rectifier circuit to the output capacitor C.sub.o in the secondary circuit 13. Thus obtained Formulas 9 and 10 provide circuit characteristics of the resonant circuit 111 implemented as the LLC resonant converter.
where
[0125] N: turns ratio
[0126] L.sub.r: leakage inductance
[0127] I.sub.s: DC component of the secondary current flowing from the rectifier circuit to the output capacitor
[0128] V.sub.inv: input voltage
[0129] cos θ: power factor
[0130] V.sub.o: output voltage
[0131] C.sub.o: capacitance of the output capacitor
[0132] I.sub.o: DC component of the output current
[0133] As described above, the control system CS according to the present disclosure includes the converter 1 such as a DC/DC converter and the controller 2 for controlling the converter 1. The controller 2 controls the converter 1 by the power factor-based control.
Embodiments
[0134] The following description is directed to examples of specific embodiments for conducting the power factor control.
First Embodiment
[0135] The power factor can be represented as a ratio of the active power to the apparent power, by Formula 11 below. The first embodiment controls the power factor by controlling the active power, based on the ratio of the active power to the apparent power.
power factor=cos θ=active power/apparent power Formula 11
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P.sub.u=(V.sub.inv/T).Math.[V.sub.cr(t.sub.d)−V.sub.cr(t.sub.d)] Formula 12
where
[0138] P.sub.u: active power
[0139] V.sub.inv: input voltage
[0140] T: cycle of the square wave
[0141] V.sub.cr(t): resonant capacitor voltage at the moment t
[0142] t.sub.r: moment of rising
[0143] t.sub.d: moment of dropping
[0144] The apparent power is equal to the active power at the power factor of 1. When the power factor is 1, the input voltage V.sub.inv rises at local minima of the resonant capacitor voltage and drops at local maxima thereof, as illustrated in
P.sub.h=(V.sub.inv/T).Math.2V.sub.cr Formula 13
where
[0145] P.sub.h: apparent power
[0146] V.sub.inv: input voltage
[0147] T: cycle of the square wave
[0148] V.sub.cr: amplitude of the resonant capacitor voltage
[0149] As indicated by Formulas 12 and 13, the active power and the apparent power can be derived from the amplitude V.sub.cr of the resonant capacitor voltage, the moment of rising t.sub.r, and the moment of dropping t.sub.d. In this case, the active power and the apparent power do not have to be detected directly, and can be detected indirectly by detection of the resonant capacitor voltage V.sub.cr. The detected active power and apparent power are used to conduct the power factor control.
[0150] A specific example of the circuit configuration is given below. The power factor derived as the ratio of the active power to the apparent power (derived power factor) can be represented by Formula 14 below using the moment of rising t.sub.r and the moment of dropping t.sub.d of the square wave, the resonant capacitor voltage V.sub.cr(t), and the amplitude V.sub.cr of the resonant capacitor voltage.
power factor=P.sub.u/P.sub.h=[V.sub.cr(t.sub.d)−V.sub.cr(t.sub.r)]/2V.sub.cr Formula 14
where
[0151] P.sub.u: active power
[0152] P.sub.h: apparent power
[0153] V.sub.cr(t): resonant capacitor voltage at the moment t
[0154] t.sub.r: moment of rising
[0155] t.sub.d: moment of dropping
[0156] V.sub.cr: amplitude of the resonant capacitor voltage
[0157] In Formula 14, suppose that the magnitude of the resonant capacitor voltage is approximated to be equal at the moment of rising t.sub.r and at the moment of dropping t.sub.d. Then, the power factor (derived power factor) can be represented by Formula 15 below.
power factor=P.sub.u/P.sub.h=[2|V.sub.cr(t.sub.r)|]/2V.sub.cr=|V.sub.cr(t.sub.r)|/V.sub.cr Formula 15
where
[0158] P.sub.u: active power
[0159] P.sub.h: apparent power
[0160] V.sub.cr(t): resonant capacitor voltage at the moment t
[0161] t.sub.r: moment of rising
[0162] V.sub.cr: amplitude of the resonant capacitor voltage
[0163] The power factor obtained according to Formula 15 is the ratio of the resonant capacitor voltage V.sub.cr(t) at the moment t to the amplitude V.sub.cr of the resonant capacitor voltage. As a result, the controller 2 implements the voltage generation circuit 110 that sets the capacitor voltage at the moment of rising t.sub.r, based on the amplitude V.sub.cr of the resonant capacitor voltage, and that outputs switching signals to the gate terminals of the switching elements Q1, Q2 when the capacitor voltage reaches the set capacitor voltage. This configuration enables the controller 2 to control the power factor by the power control. The voltage generation circuit 110 implemented in the controller 2 needs a function of acquiring the amplitude V.sub.cr of the resonant capacitor voltage. By acquiring the amplitude V.sub.cr of the resonant capacitor voltage, the controller 2 can derive a control target resonant capacitor voltage that is necessary to achieve the control target power factor that is a desired value for control. The controller 2 further needs a function of outputting the switching signals when the capacitor voltage reaches the control target resonant capacitor voltage.
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[0170] The amplitude acquisition circuit EC1 and the switching signal output circuit EC3 share the rectifier circuit and the voltage sensor. The rectifier circuit is connected to the resonant capacitor C.sub.r in the voltage generation circuit 110 and detects the voltage across the resonant capacitor C.sub.r. A voltage for the circuits illustrated in
[0171] The amplitude acquisition circuit EC1 receives an input of the resonant capacitor voltage, and outputs the amplitude V.sub.crpeak of the resonant capacitor voltage to the control target derivation circuit EC2. The control target derivation circuit EC2 receives an input of the amplitude V.sub.crpeak of the resonant capacitor voltage, and outputs the control target resonant capacitor voltage V.sub.crref to the switching signal output circuit EC3. The switching signal output circuit EC3 receives inputs of the resonant capacitor voltage and the control target resonant capacitor voltage V.sub.crref, and outputs the switching signals V.sub.gs-High, V.sub.gs-Low to the voltage generation circuit 110.
[0172] In the manner described above, the control system CS according to the first embodiment controls the power of the converter 1, and thereby achieves the power factor control based on the power control.
[0173] <Simulation Results>
[0174] To compare the performance, the above-described power factor control and the conventional frequency control were applied to the control system CS according to the present disclosure. The power factor control corresponds to the application example of the control method according to the present disclosure. The method for the power factor control was based on the power control described in the first embodiment. In both of the power factor control and the frequency control, the same converter 1 was used under the following conditions.
[0175] Input voltage: 100 [V] AC, to be rectified into DC
[0176] Resonant capacitor: 125 [nF]
[0177] Leakage inductance in the primary circuit: 20 [uH]
[0178] Magnetizing inductance: 40 [uH]
[0179] Leakage inductance in the secondary circuit: 0.0001 [nH]
[0180] Turns ratio: 2:1:1
[0181] Output capacitor: 12.5 [uF]
[0182] Output voltage: 12.5 [V] DC
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[0184]
[0185]
Second Embodiment
[0186] The power factor can be represented as a phase difference between the amplitude of the input voltage in the primary circuit (primary voltage) and the amplitude of the primary current. The second embodiment controls the power factor by controlling the phase difference.
[0187] A method for the power factor control based on the phase difference control involves measuring the phase of an input current as a reference phase, obtaining a phase difference between the measured reference phase and a phase of a voltage generated by the voltage generation circuit 110, and implementing feedback control of the converter 1 based on the phase difference. To control the converter 1 by the voltage generation circuit control signals that are output from the controller 2, the second embodiment is configured to control the power factor by controlling a time from the reference phase of the primary current until the moment when the input voltage starts rising, and thereby indirectly controlling the phase.
[0188] The power factor control based on the phase control can be implemented, for example, by acquiring a reference phase, acquiring a time elapsed from the reference phase, and outputting voltage generation circuit control signals based on the reference phase and the elapsed time.
[0189] Ideally, the reference phase necessary for the phase difference control is acquired by detection of an electric current by a current sensor. However, the current sensor, due to its significant delay, is unsuitable to control an LLC converter operated at high frequencies. In the second embodiment, the control system CS acquires the reference phase by detecting a phase of the resonant capacitor voltage that is obtained as an integral of the primary current.
[0190]
[0191]
[0192]
[0193]
V.sub.saw=kt Formula 16
where
[0194] V.sub.saw: voltage of the sawtooth wave
[0195] k: slope of the sawtooth wave
[0196] t: time elapsed from the reference phase
[0197]
V.sub.t=V.sub.max_saw×(θ/2Π)k Formula 17
where
[0198] V.sub.t: target phase difference voltage
[0199] V.sub.max_saw: maximum voltage value of the sawtooth wave voltage
[0200] θ: target phase difference θ (phase difference from the reference phase)
[0201]
[0202]
[0203]
[0204] The reference phase acquisition circuit EC4 is connected to the resonant capacitor C.sub.r in the voltage generation circuit 110 and detects the resonant capacitor voltage V.sub.cr. The circuits illustrated in
[0205] The reference phase acquisition circuit EC4 receives an input of the resonant capacitor voltage V.sub.cr, and outputs the reference phase signal V.sub.reset that represents the reference phase to the waveform generation circuit EC5. The waveform generation circuit EC5 receives an input of the reference phase signal V.sub.reset, and outputs the sawtooth wave voltage V.sub.saw to the switching signal output circuit EC7. The sawtooth wave voltage V.sub.saw serves as a replacement value for the time elapsed from the reference phase. The phase difference calculation circuit EC6 receives an input of the target time difference (predetermined elapsed time t from the reference phase) corresponding to the desired phase difference, and outputs the target phase difference voltage V.sub.t to the switching signal output circuit EC7. The switching signal output circuit EC7 receives inputs of the sawtooth wave voltage V.sub.saw and the target phase difference voltage V.sub.t, and outputs the switching signals V.sub.gs-High, V.sub.gs-Low to the voltage generation circuit 110.
[0206] In the manner described above, the control system CS according to the second embodiment controls the phase of the converter 1, and thereby achieves the power factor control based on the phase control.
[0207] <Simulation Results>
[0208] To compare the performance, the power factor control and the frequency control were applied to the control system CS according to the present disclosure. The method for the power factor control was based on the phase control described in the second embodiment. In both of the power factor control and the frequency control, the same converter 1 was used under the following conditions.
[0209] Input voltage: 100 [V] AC, to be rectified into DC
[0210] Resonant capacitor: 125 [nF]
[0211] Leakage inductance in the primary circuit: 20 [uH]
[0212] Magnetizing inductance: 40 [uH]
[0213] Leakage inductance in the secondary circuit: 0.0001 [nH]
[0214] Turns ratio: 2:1:1
[0215] Output capacitor: 12.5 [uF]
[0216] Output voltage: 12.5 [V] DC
[0217]
[0218]
[0219]
[0220] The control method according to the present disclosure has been described by way of the examples in the first and second embodiments above. In this control method, the converter 1 including the resonant circuit 111 such as the LLC converter is controlled by the power factor-based control. As a result, the control method according to the present disclosure provides remarkable effects and, for example, is expected to improve load responsiveness.
[0221] The present invention is not limited to the above-described embodiments, and can be embodied and practiced in other different forms. Therefore, the above-described embodiments are considered in all respects as illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. All variations and modifications falling within the equivalency range of the appended claims are intended to be embraced therein.
[0222] For example, the above embodiments relate to the examples of the power factor control based on the voltage control and the power factor control based on the phase control. However, the present invention is not limited to such examples and can be developed to implement the power factor control in various manners.
[0223] Further, for example, the above embodiments relate to the examples using an LLC converter as the resonant circuit 111. However, the present invention is not limited to such examples, and can be embodied with use of various types of resonant circuit 111 such as a CLLC converter. Alternatively, the resonant circuit 111 may be a circuit without a transformer such as a non-isolated resonant converter, in which case the LC resonant circuit is directly subjected to rectification to produce an output.
[0224] Further, for example, the above embodiments relate to the examples in which the current through the resonant circuit is converted to a DC voltage by the rectifier circuit and the rectified DC voltage is output through the output circuit. However, the output does not necessarily have to be the DC voltage and, for example, may be an unrectified AC voltage. Alternatively, the output may be an alternating current flowing through the resonant circuit.
[0225] Further, the present invention is also applicable to, for example, a magnetic resonant wireless power feeding device, which is a power converter that excites resonance between a transmitter coil and a resonant capacitor by using an inverter and that transmits power to a remote receiver by using an AC magnetic field generated by a resonant current. In this case, the present invention is applied in order to control an amplitude of the resonant current at a given value, and is configured to set the control target power factor in accordance with a difference between the amplitude of the resonant current and a target amplitude of the resonant current.
[0226] In the above embodiments, the target power factor is set in accordance with the difference between the DC output voltage and its target value, but this is not necessarily the case. For example, when the output is an AC voltage, the target power factor may be set in accordance with a difference between an output AC amplitude and its target value. Alternatively, the target power factor may be set in accordance with a difference between an output current (e.g., an output direct current or an output alternating current) and its target value, or in accordance with a difference between power (e.g., DC power or AC power) and its target value. Furthermore, the target power factor may be set in accordance with the difference from any of the above-mentioned target values together with an additional value, rather than the difference alone. A possible example is to subject the difference between the DC output voltage and its target value to proportional and integral actions, then to add/subtract, to/from the resulting value, a value corresponding to the amplitude of the resonant current, and finally to set the power factor in accordance with a value resulting from the addition/subtraction.
[0227] Further, the above embodiments use a half-bridge circuit as the switching circuit. However, the switching circuit in the present invention is not necessarily limited thereto, and may be a full-bridge circuit or a circuit capable of outputting a freely-selected AC voltage. Furthermore, the voltage generation circuit does not necessarily have to be a switching circuit, but may be any circuit capable of generating a voltage that contains an alternating current for driving the resonant circuit 111.
[0228] The various circuits described in the above embodiments can be also implemented as their equivalent circuits.
REFERENCE SIGNS LIST
[0229] CS control system [0230] 1 converter [0231] 10 input power source [0232] 11 primary circuit [0233] 110 voltage generation circuit [0234] 111 resonant circuit [0235] 12 coupling circuit [0236] 13 secondary circuit [0237] 2 controller [0238] 20 comparator unit [0239] 21 target control unit [0240] 22 control signal output circuit for controlling the voltage generation circuit [0241] EC1 amplitude acquisition circuit [0242] EC2 control target derivation circuit [0243] EC3 switching signal output circuit [0244] EC4 reference phase acquisition circuit [0245] EC5 waveform generation circuit [0246] EC6 phase difference calculation circuit [0247] EC7 switching signal output circuit