Ion Concentration Polarization-Electrocoagulation Hybrid Water Treatment System
20180141832 ยท 2018-05-24
Inventors
Cpc classification
B01D61/464
PERFORMING OPERATIONS; TRANSPORTING
C02F2201/46115
CHEMISTRY; METALLURGY
C02F1/469
CHEMISTRY; METALLURGY
B01D61/462
PERFORMING OPERATIONS; TRANSPORTING
C02F1/4604
CHEMISTRY; METALLURGY
B01D2311/2642
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F1/469
CHEMISTRY; METALLURGY
Abstract
Between two juxtaposed similar ion exchange membranes (AEMs or CEMs), an ion depletion zone and ion enrichment zone are generated under an electric field. As cations are selectively transferred through the CEMs, for example, anions are relocated in order to achieve electro-neutrality, resulting in the concentration drop (increase) in ion depletion (enrichment) zone. The use of a sacrificial metal anode allows electrocoagulation (EC) concurrently with ICP thereby permitting concentration of both ionic and non-ionic impurities to occur at the same time within the same cell or device.
Claims
1. A method of purifying and/or concentrating a first water stream containing ionic impurities comprising: a. directing the water stream in a channel comprising an inlet and an outlet and defined, at least in part by two juxtaposed ion exchange membranes, wherein the ion exchange membranes are characterized by the same charge, b. applying a voltage or current in the overlimiting regime across the water stream channel; whereby, an ion depletion zone (d.sub.de) comprising a purified water stream and an ion enrichment zone (d.sub.en) comprising a concentrated ion aqueous stream are generated and ions are transferred through the ion exchange membranes; collecting the purified water stream and/or the concentrated ion aqueous stream.
2. The method of claim 1, wherein the channel formed by the two juxtaposed ion exchange membranes does not contain a membrane carrying a charge counter to the two juxtaposed ion exchange membranes.
3. The method of claim 1, wherein the two juxtaposed ion exchange membranes are cationic exchange membranes.
4. The method of claim 1, wherein the two juxtaposed ion exchange membranes are anionic exchange membranes.
5. The method of claim 1, further comprising a nonionic porous membrane separating or bifurcating the ion depletion zone and the ion enrichment zone.
6. The method of claim 5, wherein the nonionic porous membrane is located at the outlet of the channel.
7. The method of claim 1 wherein the electric field creates a boundary layer comprising at least one electroconvective vortex proximal to at least one of the two juxtaposed ion exchange membranes.
8. The method of claim 7, wherein the electric field is created by an electrode and a ground each located external and parallel to the channel.
9. The method of claim 8, wherein the electrode forms a second channel with the first of said two juxtaposed ion exchange membranes and the ground forms a third channel with the second of said two juxtaposed ion exchange membranes.
10. The method of claim 9, wherein the second and third channel are filled with an electrolyte solution.
11. The method of claim 10, wherein the electrolyte solution is the first water stream.
12. (canceled)
13. The method of claim 1 wherein the first water stream comprises salt.
14. The method of claim 1 wherein the first water stream comprises biomolecules.
15. The method of claim 1 further comprising the step of electrocoagulation.
16. The method of claim 15, wherein the electrocoagulation step is conducted simultaneously with the desalination step.
17. The method of claim 15, wherein the solution undergoes the electrocoagulation step first, followed by the desalination step, or vice versa.
18. The method of claim 15, wherein the electric field is created with a metal anode.
19. The method of claim 19, wherein the metal anode is sacrificial.
20-32. (canceled)
33. The method of claim 1, wherein the ion exchange membranes are microporous.
34. The method of claim 1, wherein the ion exchange membrane is nanoporous.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION OF THE INVENTION
[0050] A description of preferred embodiments of the invention follows.
[0051] To demonstrate and characterize desalination/purification of the new platform, the sample device is fabricated by slotting IEMs and electrodes into Polydimethylsiloxane (PDMS) (
[0052]
[0053] To verify the desalting performance, we trace the conductivity of desalted and brine flows directly by connecting a flow-through conductivity probe (Microelectrode, Inc, Bedford, N.H.) (
[0054] The rejection of charged particles in the depletion zone of ICP has been observed continuously. To validate this rejection on the new ICP platform, we use negatively charged fluorescent dye and particle: Alexa Fluor 488 and 6 ?m carboxylate microspheres (Polyscience, Inc, Warrington, Pa.). It is noted that bio-agents in nature are generally negatively charged (e.g. Escherichia coli, Salmonella, and Pseudomonas). Under sufficiently high current or voltage, the depletion zone and EC touch the bifurcated point of the channels (
[0055] To clarify the difference between ICP desalination platform and ED, cations and anions in ED can move toward the electrodes under the electric field, cations (anions) are imprisoned between two AEMs (CEMs) in the ICP platform. Therefore, if the internal relocation of anions or cations by ICP does not happen for some reason (e.g. very heavy, immobilized ions), the desalted flow will not be produced. The ICP platform can be stacked like the ED system, the cell number N of the system can be used to calculate energy and efficiencies with the same equations for ED. With a fixed geometry, the cell number of ICP platforms are approximately half of ED. The ED system can collect all desalted flows on an AEM and CEM (N=1), but the ICP system only sees half of the desalted flows on the lower CEM or the upper AEM (N=1/2). If we extend the system to reaction channels between the IEMs and the electrodes, we can find the other half of the desalted flow on the anodic side of the upper CEM and on the cathodic side of the lower AEM.
[0056] To compare ICP and ED quantitatively, we control or trace all parameters in the two systems, including current or voltage, conductivity, flow rate, device's geometry, etc. We compared five performance metrics to compare the desalination performance between ED and ICP: i) salt removal ratio, ii) energy consumption, iii) energy per ion removal, iv) current efficiency, and v) membrane (electrode) area efficiency.
[0057] First, salt removal ratio is a parameter to indicate the desalting ability of devices. By measuring the concentration (or conductivity) of sample flows Co and that of the desalted flow C.sub.desalted, we can figure out how many salt ions are removed from the discrepancy between the two conductivities. Salt removal ratio is non-dimensional form of the amount of desalted ions by the initial ion concentration (or conductivity):
The concentrations can be converted from the measured conductivity a in experiments with given molar conductivities of electrolytes. Here, we use only dilute binary electrolytes (z.sup.+=z.sup.?=1), 10 mM KCl, NaCl, and LiCl solutions. Then, the equation for conversion is
where ?.sub.+,i and ?.sub.?,i are the molar conductivity of cation and anion. The molar conductivities of Cl.sup.?, K.sup.+, Na.sup.+, Li.sup.+ are 7.63, 7.36, 5.01, and 3.87 [10.sup.3 S m.sup.2 mol.sup.?1], respectively, which are connected closely with their diffusivity.
[0058] To compare different desalination devices, energy consumption is frequently measured. In electrochemical desalination systems, energy consumption for desalination is electrical power consumption (multiplication of current I and voltage V) divided by the flow rate of desalted water Q.sub.desalted per one cell:
While energy consumption is an important metric determining the economic viability of the desalination technique, it cannot represent the desalination energy efficiency of the system. We therefore consider energy consumption to remove a single ion, i.e. energy per ion removal, which can be obtained by dividing energy consumption by the amount of removed ions and non-dimensionalizing by thermal energy k.sub.BT(=2.479 kJ/mol):
Energy per ion removal is a parameter representing how efficiently energy is consumed to reject ions by combining the concept of energy consumption and salt removal ratio. However, it is noted that salt removal ratio or the value of conductivity drop should be checked together, because better energy per ion removal does not necessarily represent better desalting performance.
[0059] Current efficiency describes the ratio of rejected ions in desalted flow and ions transferred at the electrodes. The following equation is a modified to obtain current efficiency from the concentration differences of initial sample flow and desalted flow:
[0060] Last, area efficiency represents the amount of desalted ions per unit area of the working membranes or electrodes:
where A is the working area of IEMs here. The most significant cost of an electrochemical desalination system is the membrane cost, therefore higher area efficiency would be economically favorable. However, there is usually a trade-off between area efficiency and energy consumption; if one increases area efficiency to enhance salt removal ratio with a limited size device by applying higher electric potential, energy consumption will increase. If one uses a larger system for better salt rejection at a fixed voltage or current, area efficiency becomes lower.
[0061] The three platforms described here, ICP with two CEMs (2CEM) or AEMs (2AEM) and ED, are fabricated to study the differences and any potential advantages of each technique. The height h, width w, and length L of the working channel is 0.2, 2, and 10 mm, respectively. The area of working IEMs is therefore 2?10.sup.?6 m.sup.2. Three different electrolytes (10 mM KCl, NaCl, and LiCl) with 10 mM concentration are used to observe the effect of asymmetric molar conductivity (or diffusivity) of cation and anion. The flow rate between IEMs is 20 ?L/min, so the desalted flow rates Q.sub.desalted are 10 ?L/min for ICP platform and 20 ?L/min for ED. The electrodes are rinsed with the same electrolytes (KCl or NaCl or LiCl) with 30 ?L/min; dibasic buffer solution is not used here to supply the same cations or anions within the sample water.
[0062] First of all, we measure current responses on applied voltage from 0 to 10 V to overview the ICP and ED systems' characteristics. As can be seen in the figures, the transition from Ohmic to overlimiting regimes are clearly observed with the slope changes near 2V. Interestingly, the current-voltage curves of ED and ICP platform with two CEMs are almost same, but the curves of ICP platform with two AEMs are located above even with the same electrolytes. This indicates two major characteristics of the ICP and ED platforms; the current responses are governed i) by the conducting ions (cations in 2CEM and anions in 2AEM) or ii) by the slower ions (cations in ED). The movement of Cl.sup.? always governs ICP platform with two AEMs with KCl, NaCl, and LiCl solutions. The movement of cation governs ICP platform with two CEMs and ED, because chorine ion has a higher molar conductivity than cations here. If we place ions in the order of higher molar conductivity (proportional to electrophoretic mobility or diffusivity), it is Cl.sup.?>Na.sup.+>Li.sup.+. Accordingly, in ICP with 2CEM and ED, the current values with K.sup.+ are higher than that with Na.sup.+ and Lit (
[0063] The phenomena by previous linear ICP analysis is that a limiting current density (LCD) is linearly proportional to the diffusivity (or molar conductivity) of conducting ions. Here, the limiting current can be selected at the location where the current-voltage curve is bent. For quantifying desalting performances of two types of ICP platform and ED, we record voltage responses, conductivity drop of desalted flows, and visualized ion concentration/flow profiles with fluorescent dyes during 300 sec at a constant applied current (Ohmic regime: 5, 10 ?A and overlimiting regime: 20, 30, 50, 75, 100, 150, 200 ?A) and a given flow rates (20 ?L/min) of various aqueous solutions with 10 mM KCl, NaCl, and LiCl. Based on the given, controlled, and measured parameters, we also obtain salt removal ratio, energy consumption, energy per ion removal, current efficiency, and area efficiency for all data points. As can be seen, most parameters have similar values in Ohmic regime (5 and 10 ?A) with lower current and voltage (<2 V), but there are clear differences in overlimiting regime. This extensive dataset of three different systems with three different electrolytes reveals many interesting trends and elucidates the differences between ICP platform and ED with nonlinear ICP.
[0064] First, the voltage-current responses show the similar tendencies. Correspondingly, the energy consumptions of ED and ICP with 2CEM are matched when the same electrolyte is used. In the case of ICP with 2AEM, chlorine ions can move faster with higher molar conductivity, resulting in lower cell resistance, lower voltage responses at a given current, and lower energy consumptions than the other two systems.
[0065] However, salt removal ratio of ICP with 2AEM are worse than both ICP with 2CEM and ED; ICP with 2CEM shows larger salt removal ratio than ED, meaning that with the same amount of driving current, ICP (2CEM) can move more ions from the desalted flow output. It is noted that with faster cation (K.sup.+>Na.sup.+>Li.sup.+), the salt removal ratio is constant (ED) or higher (ICP with 2CEM) or lower (ICP with 2AEM). This ambitendency of the salt removal ratio at a constant applied current is also shown in the current efficiency. The current efficiency of ICP with 2CEM (2AEM) always better (worse) than ED, and the trend is magnified the cation molar conductivity is lower. This phenomenon will be discussed in detail in the next section.
[0066] Energy per ion removal represents the combined efficiency of both energy consumption and salt removal. Energy per ion removal of ICP with 2AEM have the lowest values, as like energy consumption. However, energy per ion removal of ICP with 2CEM becomes better than that of ED. It is because of higher salt removal ratio of ICP with 2CEM and that of ED, even the energy consumption are the same. In all three systems, removing slow ions (Li.sup.+) require more energy than the other faster ions (K.sup.+ and Na.sup.+). Energy per ion removal in overlimiting regime is O(10.sup.3 k.sub.BT), but it becomes O(10 k.sub.BT) in Ohmic regime, which is comparable with state-of-the-art CDI systems. While the operation in Ohmic regime (applied current <20 ?A) shows better energy efficiency (i.e. energy per ion removal), the area efficiency is significantly low. This enlightens us about the trade-off in optimization of desalting processes; better energy per ion removal and worse area efficiency (e.g. CDI or Ohmic ED), or higher salt removal ratio and area efficiency but worse energy per ion removal (e.g. nonlinear ED or ICP). The former is ideal for achieving the maximum energy efficiency, but challenging to deal with large amount of salts (high salinity feed water). The latter can handle high salinity feed water (due to high salt removal ratio) and the system size can be minimized, at the cost of higher energy expense per ions removed.
[0067] As discussed above, currentvoltage responses in ICP and ED platforms with various salts can be largely expected from the linear and nonlinear ICP model from the previous chapters. However, the trend of the salt removal ratio is exponible for deeper understanding of ion transport in ICP desalination process, along with energy per ion removal and current efficiency.
[0068]
The current efficiency shift of ICP platform from ED shows strong dependency on molar conductivity ratio, which supports our hypothesis.
[0069] With the scaling law for the height of sheared EC, salt removal ratio in overlimiting regime can be predicted. Because the most ions are rejected or relocated from the depletion zone (or EC zone), the height of EC represents the degree of salt removal occurring in the system.
[0070] In one embodiment, an ion exchange resin, e.g., in a bead form, can be added to the channel, e.g., in the path of the desalted flow stream. In a continuous electrodeionization (CEDI) process, IERs can enhance ion transfer toward the IEMs, particularly where the IER is more conductive than the electrolyte or aqueous stream to be purified. In addition, generation of hydrogen (H.sup.+) and hydroxide (OH.sup.?) ions by water splitting help IER's regeneration (i.e. the procedure for recovering the ion exchange capacity of IER), so CEDI can remove even weakly ionized species such as carbonic acid; this phenomenon is called electroregeneration. Enhanced ion transfer and electroregeneration by IER allows CEDI to produce ultrapure water.
[0071]
[0072] Bio-agents in nature are generally negatively charged (e.g. Escherichia coli, Salmonella, and Pseudomonas). To demonstrate the rejection of these bio-agents, we use negatively charged fluorescent dye and particle: Alexa Fluor 488 and 6 ?m carboxylate microspheres (Polyscience, Inc, Warrington, Pa.). As ICP is generated under an electric field, most dyes and particles in the desalted flow (lower channel in
[0073] The key concept to use the described purification/desalination system as a preconcentrator is fluidic isolation of two desalted and brine channels (2 and 3 in
[0074] With the ideal case assumption that no charged bio-agents can penetrate the ion depletion zone (line in
[0075] To validate the preconcentration performance, we quantify the dye concentration in the system. 0.78 ?M Alexa Fluor 488 in 10 mM NaCl solution flows continuously (
[0076] To increase higher concentration factor and high sample throughput, we demonstrate the preconcentration of 78 pM Alexa Fluor 488 in 1 mM NaCl with higher flow rate ratio (Q.sub.2=50 or 120 ?L/min and Q.sub.1?0). The preconcentrated dyes would be diffused out of the preconcentrated channel because the flow rate is nearly zero. Fluorescent intensity in the preconcentrated flow and current response are recorded in 2000 sec. As can be seen in
[0077] The method of the invention can be used to detect molecules. Microfluidic devices for molecular detection have been extensively pursued, due to many well-documented advantages of such systems; rapid analyses, less consumption of samples and reagents, and potential for massive parallelization and automation. However, efficient world-to-chip interfacing, sample preparation and concentration of low-abundance analytes remain as challenges, especially for non-nucleotide targets. To achieve more sensitive detection for any given sensor platform, various sample preconcentration approaches have been developed, including isotachophoresis, electrokinetic trapping, membrane filtration, and ion concentration polarization. These methods could potentially enhance the sensitivity of biological assays such as immunoassays and enzyme activity assays. So far, most existing biomolecule concentration devices operate by collecting or trapping low-abundance biomolecules within a small volume sample plug. While this mode of concentration is efficient in increasing the local concentration, it is often limited in maximum flow rate/sample volume one can process, and the integration with downstream detection steps is commonly challenging. One could avoid these problems by carrying out the detection within the plug during the ongoing concentration process, but different electric/fluidic/pH/other conditions within (or near) the concentrated plug could render such in situ detection less desirable. Otherwise, cells could be concentrated by inertia force-based microfluidic device, but they are not suitable for biomolecule concentrator because the size of molecules is too small to expect inertial effect.
[0078] The present invention offers a continuous flow device to produce a concentrated stream containing a molecule to be tested. The test molecule can be detected by methods generally known in the art.
[0079] While scale-up is one of the biggest hurdles of the various microfluidic platform for commercialization, the demonstrated technology here can be scaled-up very easily. We can stack the unit system to achieve high flow rates (
[0080] The technique described here was demonstrated in the desalination/purification of brackish water and the preconcentration of dyes in fresh/brackish water (1 and 10 mM NaCl solution), but the basic idea behind the technology can be applied to other conditions and targets, including seawater/produced water desalination and bacteria preconcentration for water monitoring. There is a very substantial commercial opportunity for developing efficacious water desalination/purification/monitoring processes for the following reasons.
[0081] First, reverse osmosis (RO) is currently the dominating technology in non-thermal desalination market. However, electrochemical desalination methods (e.g. electrodialysis and capacitive deionization) start to receive attention because of several important advantages, such as high water purity and scalability[4]. The invention disclosed here can provide two critical merits of the electrochemical desalination methods: single-step purification and high area efficiency by utilizing the nonlinear ICP.
[0082] Second, preconcentration/enrichment process is valuable to analytical chemistry field to detect low concentration targets, such as detrimental toxins and bacteria in recreational and drinkable waters[7]. Therefore, various methods to concentrate targets have been developed from centrifuge (in laboratory scale) to electrokinetic trapping (in microscale). While these existing methods are accurate and specific, there are critical limitations. In the case of laboratory scale preconcentrators (e.g. centrifuge and evaporation), they need relatively long operation time (few hours to days). In contrast, preconcentration process built in microfluidic systems (e.g. electrokinetic trapping and isotachophoresis) have short time scale, but; extremely low sample volume throughput (pL?uL per 1 hour). Then, if the target is quantized and have extremely low sample concentration, the microsystem's reliability would be low. The preconcentration technology described here can potentially produce large volume of preconcentrated targets in 1 hour.
[0083] Another embodiment of the invention, a hybrid ICP-EC method of water treatment, is shown in
[0084] In a preferred embodiment and as shown in
[0085] In another preferred embodiment, the sacrificial anode comprises aluminum or iron.
[0086] In yet another embodiment and as indicated in
[0087] In a preferred embodiment, the electric field creates a boundary layer comprising at least one electroconvective vortex proximal to the at least one ion exchange membrane.
[0088] In another preferred embodiment and as shown in
[0089]
[0090] In a preferred embodiment, the second channel is filled with an electrolyte solution.
[0091] In an embodiment comprising a second channel, water from the at least one water stream may serve as the electrolyte solution.
[0092] In a preferred embodiment, the first water stream comprises salt.
[0093] In yet another preferred embodiment, the first water stream comprises biomolecules.
[0094]
[0095] The embodiments described above comprise an electrolytic cell with a cation exchange membrane (CEM) that separates the solutions in contact with the anode and cathode respectively. Through this CEM, only cations can be transported according to the direction of the electric field applied. In the proof of concept experiments, the device was made of polydimethylsiloxane (PDMS) for visualization of process and ease of fabrication. However, for a scaled-up process, other materials can be used as the external support material.
[0096] In the ICP-EC process, the feed wastewater containing small pollutants (silica in the proof-of-concept experiment) and salt ions enters the device. In the reaction chamber, the solution undergoes treatment by EC and ICP and exits through bifurcated outlets. ICP phenomenon affects the solution near the CEM. Here, the solution forms an ion depletion zone. Consequently, from the outlet on the CEM side, a desalinated water is obtained. Additionally, any particles in the solution are repelled in the ICP depletion zone. Therefore, the solution exiting through the CEM outlet is free of both salt and colloid particles. The solution near the anode is mainly affected by EC, and colloidal particles in this region are coagulated and form larger chunks. The product from the anode outlet contains large flocs of particles, which can be separated by sedimentation. The recovered solution has reduced particle content and similar salinity as the feed.
[0097] We visualized this method under microscope. A picture of the experimental setup is shown in
[0098] We also demonstrated the performance of the device quantitatively. The operating parameters are shown in Table 1:
TABLE-US-00001 TABLE 1 Operating Parameters of Microfluidic ICP-EC Experiment Device dimensions (W ? l ? D) 2 mm ? 10 mm ? 0.2 mm Electrode material Aluminum alloy (sheet) Flowrates I Anode outlet 180 Ill/min I CEM outlet 20 Ill/min Flowrate ratio Anode:CEM = 9:1 Pollutant I Colloidal silica 1000 mg/l concentrations I NaCI 10 mM
The pollutant removal performance of the system was quantitatively demonstrated by measuring the conductivity and the silica mass. As shown in
[0099] For silica content analysis, we can see that near the anode, where active EC occurs, almost all silica was removed. Near CEM, the amount of silica also decreased in the outlet. However, this is likely to be due to ICP. Any particles, regardless of their charges, are deflected away from the depletion zone. This explanation was inferred by the product appearance. The product of EC contains sediments of coagulates. In the product of the CEM outlet, no sediments were observed, which suggests that the silica removal resulted from particle deflection of ICP, rather than coagulation.
[0100] In yet another embodiment, we modified the single cell EC-ICP to enhance the quality and throughput of the treated water and developed a continuous multi-cell EC-ICP system. In the new system, shown in
TABLE-US-00002 TABLE 2 Performance of continuous, multi-cell EC-ICP. Flowrates: 800 ?L/min (vavg = 1 m/min) in EC cell, and 120 ?L/min (vavg = 0.25 m/min) each outlet (brine and desalted) of ICP cell. Current density [A/m2] 100 200 Silica removal >99% >99% Salt removal (reduction in 10% 20% conductivity) Electrical energy 0.35 1.4 consumption [Wh/L]
[0101]
[0102] Additionally, our system was used to remove bacteria (E. coli), which are prevalent in river water in many developing countries [11],[12]. The result in
[0103]
[0104] Our invention makes use of the unavoidable Faradaic reaction near the anode to remove small particles, while desalting by ICP. Operating electrocoagulation process in the anode rinsing channel does not increase the voltage drop in the device, therefore can come for free in a given ICP desalination system. We proved this experimentally, as shown in
[0105] Although the narrow width reduces electrical resistance, the small gap creates larger tendency for electrode fouling by the coagulates. Therefore, a continuous flow system is more advantageous because the treated solution is continuous flushed away from the electrode. In order to achieve the same coagulate washing in a batch system, highly vigorous mixing may be required, consuming much more mechanical energy.
[0106] The following references are incorporated herein by reference in their entirety.
REFERENCES
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[0120] While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.