AIRBAG MODULE AND ASSEMBLY
20180141513 ยท 2018-05-24
Inventors
Cpc classification
International classification
Abstract
The invention describes an airbag module (10) for attaching to an instrument panel, comprising an inflator (12), a fastening portion (36) which is arranged so that the airbag module (10) can be attached to the instrument panel via the fastening portion (36), a receiving portion (46) for an airbag as well as a holding portion (57) which serves for holding the inflator (12). The airbag module (10) has a support structure (16) including the fastening portion (36) and a housing (14) made from fabric material. The holding portion (57) is partially configured in a holding area (58) of the housing (14) which is opposed to the fastening portion (36) so that the inflator (12) is fastened from outside and extends at least partially into the receiving portion (46). The support structure (16) comprises at least one supporting portion (18) U-shaped in cross-section which at least partially encompasses the housing (14). In addition, the support structure (16) includes a peripheral frame (66). Moreover, a subassembly is described.
Claims
1-15. (canceled)
16. An airbag module (10) for attaching to an instrument panel (86), comprising an inflator (12), a fastening portion (36) which is arranged so that the airbag module (10) can be attached to the instrument panel (86) via the fastening portion (36), a receiving portion (46) for an airbag (82) as well as a holding portion (57) serving for holding the inflator (12), wherein the airbag module (10) includes a support structure (16) including the fastening portion (36) and a housing (14) made from fabric material, and wherein the holding portion (57) is partially formed in a holding area (58) of the housing (14) which is opposed to the fastening portion (36) so that the inflator (12) is fastened from outside and extends at least partially into the receiving portion (46), wherein the support structure (16) includes at least one supporting portion (18) being U-shaped in cross-section which at least partially encompasses the housing (14), and wherein the support structure (16) includes a peripheral frame (66).
17. The airbag module (10) according to claim 18, wherein the holding portion (57) comprises a recess (48) in the housing (14) and a separate holding element (50) which is arranged at an inner side of the housing (14) so as to fix the inflator (12).
18. The airbag module (10) according to claim 16, wherein the support structure (16) includes a holder (78) and a damping rail (80) arranged thereon, wherein at feast one fabric layer of the housing (14) is clamped in the fastened state between the holder (78) and the clamping rail (80), especially wherein the holder (78) and the clamping rail (80) form a clip connection (83).
19. The airbag module (10) according to claim 16, wherein there is provided an airbag (82) which is connected to the housing (14) by material closure and/or form closure.
20. The airbag module (10) according to claim 16, wherein an airbag (82) is provided which is connected to the support structure (16) by material closure and/or form closure, especially at the at least one supporting portion (18) U-shaped in cross-section.
21. The airbag module (10) according to claim 16, wherein the housing (14) is connected to the support structure (16) in the area of the fastening portion (36).
22. The airbag module (10) according to claim 16, wherein the housing (14) is secured by the support structure (16) via a welded joint and/or via a clamping connection.
23. The airbag module (10) according to claim 22, wherein the damping connection includes at least one clamping element (68, 70), wherein at least one fabric layer of the housing (14) is damped between the clamping element (68, 70) and the support structure (16) so as to secure the housing (14) to the support structure (16).
24. The airbag module (10) according to claim 16, wherein the peripheral frame (66) forms the fastening portion (36).
25. The airbag module (10) according to claim 16, wherein at least one U-shaped supporting portion (18) is formed integrally with the peripheral frame (66).
26. The airbag module (10) according to claim 16, wherein a collar projects perpendicularly from the peripheral frame (66).
27. The airbag module (10) according to claim 26, wherein the collar projects in the direction opposite to the at least one U-shaped supporting portion (13).
28. The airbag module (10) according to claim 18, wherein the support structure (16) at least partially forms the holding portion (57).
29. The airbag module (10) according to claim 28, wherein the at least one U-shaped supporting portion (18) at least partially forms the holding the portion (57).
30. The airbag module (10) according to claim 16, wherein the support structure (16) includes two supporting portions (18) U-shaped in cross-section which at least partially encompass the housing (14).
31. A subassembly (84) consisting of an instrument panel (86) and an airbag module (10) according to claim 16.
32. The subassembly (84) according to claim 31, wherein the instrument panel (86) includes fixing elements (88) in which the airbag module (10) is inserted and secured, especially by means of a bayonet lock.
Description
Brief DESCRIPTION OF THE DRAWINGS
[0036] Further advantages and characteristics will be evident from the following description and the drawings which are referred to, wherein:
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DESCRIPTION
[0089] In
[0090] The airbag module 10 comprises an inflator 12, a housing 14 made from fabric material and a support structure 16. The support structure 16 may be made from plastic material, light alloy or any other material having 20 higher rigidity and, resp., strength than the fabric material of the housing 14.
[0091] The support structure 16 has a supporting portion 18 being U-shaped in cross-section and merging with each of its two free legs 20, 22 into a strip 24, 26 of the support structure 16. The strips 24, 26 25 consequently are formed integrally with the two legs 20, 22.
[0092] Further, the supporting portion 18 includes a bottom area 28 in which a hole 30 formed centrally in the bottom area 28 is provided. The inflator 12 can be inserted via the hole 30 through the supporting portion 18 and thus through the support structure 16 (cf. especially
[0093] In the bottom area 28 furthermore fastening holes 32 are provided which are aligned with fixing holes 34 at the inflator 12 when the inflator 12 partially extends through the hole 30, as will be explained hereinafter.
[0094] The support structure 16 further includes a fastening portion 36 formed by the two strips 24, 26. The fastening portion 36 is formed on the side of the support structure 16 opposed to the hole 30, i.e. that the fastening portion 36 is provided on the side of the support structure 16 facing away from the inflator 12. The airbag module 10 can be attached to an instrument panel not shown here via the fastening portion 36.
[0095] At the strips 24, 20 furthermore projections 38 are provided which in the assembled state of the airbag module 10 engage in openings 40 configured at the housing 14 (cf. especially
[0096] Alternatively, the hook-In strips 42, 44 may be formed separately from the housing 14. For example, the hook-in strips 42, 44 may be angled, wherein they are fastened by a first leg to the housing 14 and the second leg includes the openings 40. The leg fastened to the housing 14 may be fastened to an inside or outside of the housing 14. The separately formed hook-in strips 42, 44 may consist of a fabric layer of the fabric material of the housing 14. As an alternative, the material may as well be a different fabric material or a different material.
[0097] The hook-in strips 42, 44 are configured separately and substantially L-shaped (cf. especially
[0098] From
[0099] Furthermore, the housing 14 includes a receiving portion 46 which serves for receiving an airbag not shown here. The receiving portion 46 is delimited by the sidewalls of the housing 14 and is formed by the space delimited by the sidewalls.
[0100] The housing 14 also includes a recess 48 which is aligned with the hole 30 in the supporting portion 18 when the housing 14 is hooked into the support structure 16 (see especially
[0101] Further, a separate holding element 50 arranged in the receiving portion 46 and assigned to the recess 48 is shown. The holding element 60 is pot-shaped, wherein it is additionally frame-shaped so that it has neither a cover nor a bottom. This is evident, inter alia, from
[0102] The holding element 50 in addition includes fastening elements 52 extending, in the assembled state of the airbag module 10, through receiving holes 54 in the bottom of the housing 14, the fastening holes 32 of the support structure 16 and the fixing holes 34 of the inflator 12 (cf. especially
[0103] In general, the airbag module 10 includes a holding portion 57 serving for holding the inflator 12 in the assembled state (cf.
[0104] The holding portion 57 additionally is formed by the bottom area 28 of the supporting portion 18 and by the holding element 50 which provide the required rigidity for fixing the inflator 12.
[0105] Accordingly, the inflator 12 is attached from outside to the housing 14 and the support structure 16, wherein it extends into the receiving portion 46 provided in the inferior. This is possible because the holding area 58 includes corresponding recesses, especially the hole 30 and the recess 48.
[0106] After hooking the housing 14 into the support structure 16 (of.
[0107] The airbag (not shown here) which is arranged in the receiving portion 46 can be connected to the housing 14 by material closure and/or form closure. Especially, the housing 14 can be formed by an outer layer of the airbag so that the manufacture and the assembly are appropriately facilitated.
[0108] As an alternative, the airbag can be connected to the support structure 16 by material closure and/or form closure so that it takes a defined position with respect to the support structure 16. Since the housing 14 equally takes a predefined position relative to the support structure 16, especially by reason of the openings 40 and the projections 38, the airbag is ensured to adopt a predefined position inside the receiving portion 46. In this way, the desired inflating behavior of the airbag is safeguarded.
[0109] In
[0110] The housing 14 is fastened to the support structure 16 via additional plug-in elements 59 extending through the openings 40 inside the housing 14. Furthermore, the plug-in elements 59 interact with plug-in holes 60 of the support structure 16 which are provided instead of the projections 38 in the strips 24, 26.
[0111] The plug-in elements 59 may be rivet elements, for example, so that a permanent connection of the support structure 16 to the housing 14 is safeguarded.
[0112] The airbag module 10 shown in
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[0114] The peripheral frame 66 backs the shaping of the housing 14 which is more easily formable due to its fabric material. Moreover, the peripheral frame 66 imparts higher rigidity to the airbag module 10.
[0115] The fastening portion 36 is constituted merely by the two strips 24, 26 so that it corresponds to that of the preceding embodiments.
[0116] Consequently, the fastening portion 36 is provided within the area of the peripheral frame 66. In the same area, also the housing 14 is coupled to the support structure 16 which includes the peripheral frame 66.
[0117] The supporting portion 16 being U-shaped in cross-section extends only over a partial length of the peripheral frame 66. It is evident from
[0118] Alternatively, the housing 14 can be configured so that it extends also over the cross-legs 62, 64 and thus over the entire frame 66.
[0119] In
[0120] The two strips 24, 26 as well as the first cross-leg 62 form a sub-frame of the support structure 16 U-shaped in the top view.
[0121] In this case, too, the fastening portion 36 is formed merely by the two strips 24, 26.
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[0123] At their respective ends the strips 24, 26 have a curvature directed to the opposed end of the other strip. In this way, the shaping of the housing 14 is backed.
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[0125] This embodiment of the airbag module 10 differs from the afore-described embodiment to the effect that additionally two clamping elements 68, 70 are provided which form a clamping connection with the two strips 24, 26, wherein at least one fabric layer of the housing 14 is clamped between the clamping elements 68, 70 and the two strips 24, 26.
[0126] The at least one fabric layer of the housing 14 may especially be that of the separately formed hook-in strips 42, 44.
[0127] The two strips 24, 26 as well as the two cross-legs 62, 64 form the peripheral frame 66, as already afore-mentioned, with the two strips 24, 26 additionally serving as clamping strips 72, 74 as they interact with the clamping elements 68, 70. Thus, the clamping elements 66, 70 form a clamping connection with the clamping strips 72, 74.
[0128] Furthermore, the plug-in elements 59 in the shown embodiment are formed by clip elements having been plugged through the plug-in openings in the strips 24, 26 and the openings 40 of the housing 14. The plug-in elements 59 have been introduced from the lower side of the support structure 16 so that they are opposed, with their active clip end portions 76, to the clamping elements 68, 70 which may be attached. Therefore, the clamping connection is additionally configured as a clip connection by which the housing 14 is additionally secured to the support structure 16. This is shown in
[0129] In general, the clip connection can be designed so that it is no longer releasable or is only releasable using a tool.
[0130] The two cross-legs 62, 64 furthermore are configured to be higher as compared to the afore-described embodiment so that they form a substantially planar surface 77 with the attached clamping elements 68, 70. At the same time, the clamping elements 68, 70 also comprise elements for the fastening portion 36 by which the airbag module 10 can be attached to an instrument panel.
[0131] In general, the clamping elements 68, 70 exhibit a contour substantially equal to the strips 24, 26 so that they can be attached flush with the latter. The elements of the clamping elements 68, 70 forming the fastening portion 36 rest on the elements of the strips 24, 26 forming the fastening portion 36 in a correspondingly flush manner.
[0132] This embodiment thus differs from the afore-described embodiment by the connection of the housing 14 to the support structure 16.
[0133] In
[0134] In this embodiment, the support structure 16 includes two holders 78 each having a clamping rail 80 attached thereto which are adapted to be folded over a hinge-type portion (cf.
[0135] The fastening portion 36 via which the airbag module 10 can be mounted to the instrument panel can be formed at the two holders 78 including the clamping rails 80 attached thereto.
[0136] The supporting portion 18 being U-shaped in cross-section merges into the holder 78, which is indicated in
[0137] The support structure 16 may include a peripheral frame 66 whose fastening portion 36 is formed at least by the two holders 78, especially in addition by the two cross-legs 62, 64 (not shown here).
[0138] Accordingly, the entire frame 66 can form the fastening portion 36.
[0139] The embodiment shown in
[0140] From
[0141] In the closed state (cf.
[0142] This at least one fabric layer may be that of the hook-in strips 42, 44 which are mounted on the housing 14.
[0143] In
[0144] Fixing elements 88 via which the airbag module 10 can be fastened to the instrument panel 86 are provided on the instrument panel 86. For this purpose, the airbag module 10 may be inserted into the fixing elements 88 via its fastening portion 36 and may be subsequently fixed. The fixation can especially be provided by a bayonet lock, thus providing an additional securing.
[0145] In the shown embodiment, the airbag module 10 according to the embodiment shown in
[0146] In this way, universally applicable fixing elements 38 which enable a plurality of different airbag modules 10 to be fixed on the instrument panel 86 may be provided at the instrument panel 86.
[0147] In
[0148] The airbag module 10 comprises the inflator 12, the housing 14 and the support structure 16 including the supporting portion 18 U-shaped in cross-section which is formed centrally on the support structure 16 in the shown embodiment.
[0149] In the housing 14 the airbag 82 is arranged in the folded state, as is evident from
[0150] The two legs 20, 22 of the U-shaped supporting portion 18 merge into the peripheral frame 66 of the support structure 16. The supporting 10 portion 18 in addition includes, analogously to the preceding airbag modules 10, a bottom area 28 having a central hole 30 through which the inflator 12 extends.
[0151] Further, in the shown figures, the counter-means 56 are illustrated which serve for fixing the inflator 12 to the holding element 50 being arranged already in the housing 14 in the shown figures. Merely the fastening elements 52 of the holding element 50 protrude from the housing 14, as already described before.
[0152] The support structure 16 includes, apart from the peripheral frame 66, a collar 90 projecting therefrom which projects substantially perpendicularly from the peripheral frame 66 while especially pointing away from the supporting portion 18.
[0153] Moreover, it is shown that the support structure 16 includes ribs, especially in the area of the supporting portion 18. In general, the ribs contribute to the high rigidity of the support structure 18, while at the same time it has a low weight.
[0154] The embodiment shown in
[0155] The housing 14 is arranged in an analogous manner on the support structure 16 in the area of the fastening portion 36, which is not shown in the illustrated Figures for reasons of clarity.
[0156] As regards the fastening techniques as well as the various options of coupling and securing the housing 14 to the support structure 16, it is referred to the already mentioned and afore-described options.
[0157] It can be inferred especially from
[0158] Accordingly, the housing 14 is configured such that it includes two foot portions 92, 94 extending through corresponding openings 96, 98 of the support structure 16 (cf.
[0159] The two foot portions 92, 94 exhibit such length that they protrude beyond the inflator 12 when the latter is fastened to the support structure 16 (cf.
[0160] The support structure 16 is configured, due to the rib-type design and the peripheral frame 66, so that it ensures sufficient rigidity of the airbag module 10 and at the same time is optimized as to weight so that in total a very light-weight and inherently stable airbag module 10 is provided.
[0161] In
[0162] This embodiment differs from the afore-described embodiment in that additionally a protective cover 100 for the airbag 82 is provided.
[0163] In addition, the holding element 50 is shown separately i.e. outside of the housing 14, in
[0164] The housing 14 is inserted in the protective cover 100. As an alternative, the protective cover 100 may be provided to merely enclose the airbag 82 which is disposed along with the protective cover 100 in the housing 14 so that the protective cover 100 is first inserted into the housing 14 before the airbag 82 is introduced to the housing 14.
[0165] In general, the airbag 82 when being provided in the folded state may be a thermally fixed package.
[0166] Generally, the airbag 82 is provided to be fastened merely to the supporting portion 18 of the support structure 16 U-shaped in cross-section, which is ensured by means of the holding element 50.
[0167] In
[0168] The support structure 16 excels by including the peripheral frame 66 from which two supporting portions 18 U-shaped in cross-section project in the direction opposed to the fastening portion 38.
[0169] The two supporting portions 18 U-shaped in cross-section serve, analogously to the afore-described embodiments, for mounting the inflator 12 not shown in said
[0170] The support structure 16 and thus the correspondingly formed airbag module 10 are especially suited for inflators 12 of elongate or tubular shape so that there should be more than one connecting point with the support structure 16.
[0171] Accordingly, the holding portion 57 of this support structure 16 has two connecting areas via which the inflator 12 can be mounted on the support structure 16 in a locked manner.
[0172] As can be inferred especially from
[0173] In this embodiment, the inflator 12 can either be inserted through the opening enclosed by the peripheral frame 66 or through a lateral opening of the support structure 16 and then can be fastened.
[0174] The holding portion 57 in this embodiment is provided solely by the support structure 16, especially by the at least one supporting portion 18 or by the two provided supporting portions 18.
[0175] The inflator 12 is fastened, analogously to the preceding embodiments, from outside, because the counter-means 56 are equally disposed on the outside of the U-shaped supporting portions 18 (cf. especially
[0176] The housing 14 is not shown in the illustrated Figures for reasons of clarity. However, it is fastened to the support structure 16 in a way analogous to the previously described Figures, especially in the area of the fastening portion 36 formed by the peripheral frame 66.
[0177] All of the airbag modules 10 of the preceding embodiments have a supporting portion 18 extending only over a partial length of the frame 66 so that openings 96, 98 are provided next to the supporting portion 18. A supporting portion 18 configured in this way may also be referred to as bracket.
[0178] In
[0179] In this embodiment, the support structure 16 includes the peripheral frame 66 from which one single supporting portion 18 U-shaped in cross-section extends facing away from the fastening portion 36 in the direction of the holding portion 57 and at least partially forms the holding portion 57.
[0180] The supporting portion 18 in this embodiment is trough-shaped so that it has a closed outer surface without any opening.
[0181] Moreover, in this embodiment a peripheral wall 104 is shown which extends from the peripheral frame 66 to the holding portion 57. Said peripheral wall 104 serves for further increasing the inherent stability of the airbag module 10.
[0182] The peripheral wall 104 may also be provided in the other embodiments, especially in those having a bracket-type supporting portion 18. Here the peripheral wall 104 may contribute to shaping the housing 14.
[0183] All embodiments of the airbag module 10 according to the invention excel by the fact that they have a peripheral frame 66 ensuring the required stability in the area of the fastening portion 36 so that the airbag module 10 can be fastened to the instrument panel 86 via the fastening portion 36.
[0184] At the same time, the airbag module 10 is ensured to maintain its intended shape.
[0185] Nevertheless, the airbag module 10 can be configured to be light-weight, as the housing 14 is made from fabric material which is lighter than the support structure 16. The support structure 16 merely serves for stabilizing the otherwise flexible and not dimensionally stable housing 14.