Material Separating Assemblies and Methods
20240359367 ยท 2024-10-31
Assignee
Inventors
- Leonard F. Pease (Richland, WA, US)
- Michael J. Minette (Kennewick, WA, US)
- Carolyn A. Burns (Richland, WA, US)
- Raymond S. Addleman (Benton City, WA)
- Jason E. Serkowski (Richland, WA, US)
Cpc classification
B29B17/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Material separator assemblies are provided which can include: a conduit system configured to be arranged in relation to body forces; the system can include at least one linear section, which can include a length of opposing sidewalls defining a volume configured to receive a flow of mixed materials entering along a proximate end of the length, proceeding along the length, and exiting along a distal end of the length; and an exposed body force slide surface extending in the direction of the flow of materials along the linear section.
Methods for separating components of a mixture can include providing a mixture of components to a conduit having an exposed body force slide surface within a linear section of the conduit.
Claims
1. A materials separator assembly, the assembly comprising: a conduit system configured to be arranged in relation to body forces, the system comprising at least one linear section, the at least one linear section comprising a length of opposing sidewalls defining a volume configured to receive a flow of mixed materials entering along a proximate end of the length, proceeding along the length, and exiting along a distal end of the length; and an exposed body force slide surface within the linear section, the slide surface extending at an angle other than normal to the body forces.
2. The assembly of claim 1 further comprising a plurality of exposed body force slide surfaces within the linear section.
3. The assembly of claim 2 wherein each of the slide surfaces within the linear section extend at the same angle in relation to the body forces.
4. The assembly of claim 1 wherein the slide surface defines a length within the linear section that is greater than a width.
5. The assembly of claim 1 wherein the slide surface extends from a sidewall of the conduit.
6. The assembly of claim 5 wherein the slide surface terminates at another sidewall of the conduit.
7. The assembly of claim 5 wherein the slide surface terminates at an edge.
8. The assembly of claim 7 further comprising an expressway defined by another sidewall and exposed to the edge of the slide surface.
9. The assembly of claim 2 wherein each of the plurality of slide surfaces defines a plate.
10. The assembly of claim 9 wherein each of the plates extends from a central member extending from a sidewall of the linear section.
11. The assembly of claim 1 wherein the slide surface defines at least a portion of a sidewall of the linear section.
12. The assembly of claim 1 wherein the linear section is arranged at an angle in relation to the body forces.
13. A method for separating components of a mixture, the method comprising: providing a mixture of components to a conduit having an exposed body force slide surface within a linear section of the conduit, the slide surface extending at an angle from one of the other than normal to the body forces acting upon the conduit; and separating components of the mixture upon the slide surface to form separated components of the mixture.
14. The method of claim 13 further comprising providing a first portion of components through an upper portion of the conduit in relation to the body forces and providing a second portion of components through a lower portion of the conduit in relation to the body forces.
15. The method of claim 14 wherein the first portion of components comprises buoyant particles/bubbles, and the second portion of components comprises settling particles.
16. The method of claim 14 further comprising providing a third portion of components through a middle portion between the upper and lower portions of the conduit in relation to the body forces.
17. The method of claim 13 wherein the first portion of components comprises buoyant particles/bubbles, the second portion of components comprises settling particles, and the third portion of components comprises clarified fluid.
18. The method of claim 13 further comprising providing the mixture to a plurality of exposed body force slide surfaces.
19. The method of claim 18 wherein the conduit comprises an entrance in fluid communication with the plurality of exposed body force slide surfaces.
20. The method of claim 13 further comprising providing at least some of the separated components of the mixture to an expressway within the conduit.
21. The method of claim 13 wherein the slide surface defines at least a portion of the sidewall of the conduit.
22. The method of claim 13 further comprising arranging the linear section and angle other than normal to the body forces.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0011] Embodiments of the disclosure are described below with reference to the following accompanying drawings.
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DESCRIPTION
[0039] This disclosure is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws to promote the progress of science and useful arts (Article 1, Section 8).
[0040] This disclosure describes a new particle settler that replaces slow and very large equipment with fast small footprint mesofluidic settlers. Mesofluidic settlers can drive settling much faster with much smaller footprints (and less reduced odor). Mesofluidic settlers can drive settling within piping/channel systems, replacing the need for these ponds.
[0041] Mesofluidic settlers can settle larger particles efficiently. Mesofluidic systems can be used to separate plastic particles by density as well as partition particles that float as well.
[0042] The present disclosure will be described with reference to
[0043] Slide surface 12 can be exposed along the Y axis to engage materials traversing separator assembly 10. Slide surface 12 can be angled at an incline plane in relation to the Y axis or a decline plane in relation to the X-axis. It is understood that rotation of the separator along the Z-axis can change the Y-axis for the X-axis. This rotation would realign the separator in relation to body forces as will be shown in other implementations.
[0044] Material 14 can proceed through separator assembly 10 along the Z-axis for example. Material 14 can be flowable and be a mixture of components having different physical properties (e.g., size, density, condensed (liquid or solid), non-condensed). The mixture can include one or more of fluids, fluids and solids, liquids, liquids and solids, liquids and cells, liquids and flocculants, solids, and/or emulsificants. Accordingly, the mixture can include components of different phases. Solids within the mixture can include one or more of sand, oil, sticky particles that agglomerate, salt cake simulant, abrasive polydispersed particles, slurry with particles spheres, irregular particles, silica, oil-water mixture with solid particles, algae, and/or emulsions.
[0045] Components 16 of material 14 can be provided to separator assembly 10 as a relatively uniform mixture or not. Upon traversing separator assembly 10 along slide surface 12 components 16 can migrate along the surface either away from or toward the X-axis. For example, where components have a density greater than the media they reside in, they migrate toward the X-axis; where components have a density less than the media they reside in, they migrate away from the X-axis. Components that migrate toward the X-axis can exit separator assembly 10 more concentrated in one portion 18 of material 14 than another portion 20. Components that migrate away from the X-axis can be removed from the upper portion of the separator assembly.
[0046] Accordingly, the separator assemblies of the present disclosure can include a conduit system configured to be arranged in relation to body forces. The system can include at least one linear section 11. The linear section can include a length of opposing sidewalls 412 defining a volume 15 configured to receive a flow of mixed materials 14 entering along a proximate end 17 of the length, proceeding along the length, and exiting along a distal end 19 of the length.
[0047] Within section 11 can be an exposed body force slide surface 12. The slide surface can extend at an angle other than normal to the body forces. As will be shown and depicted, slide surface 12 can be part of the sidewall of the conduit, slide surface 12 can extend form a sidewall of the conduit, and/or slide surface 12 can extend from a member within the conduit. The separator assemblies of the present disclosure can be coupled with other separator assemblies, including, but not limited to parallel assemblies, material mixing and/or introduction assemblies, and/or exit assemblies. Slide surface 12 can have a length along the linear section of the conduit that is greater than a width within the conduit.
[0048] Separators of the present disclosure can reduce the distance that a particle may need to settle in order to reach a lower portion of the conduit such as the bottom of the conduit or pipe invert which can be a substantial advantage. The separator assemblies may be further leveraged to utilize the Boycott effect which can reduce the time particles may take to settle. This combination can be important because as the concentration of particles increases, hindered settling typically increases the settling time and thereby increases equipment size, but with implementations of these separators higher concentration particles settle similarly to dilute particles.
[0049] Referring next to
[0050] In accordance with example implementations, a mixture of components 34 can be provided to a conduit having an exposed body force slide surface 12 or 33 within linear section 11 of the conduit. Components of the mixture can be separated upon the slide surface to form separated components of the mixture; for example one or more of components 36a, 36b, or 36c.
[0051] In accordance with at least one embodiment, the bottoms and/or tops of the space between plates 35 can be open to allow settled particles to accumulate in a conduit invert or conduit bottom, and buoyant particles accumulate at the top of the pipe or conduit (here particle may refer to bubbles as well). These openings can be referred to expressways. In one embodiment, the settled or buoyant particles can be collected into one process stream that is separate from another process stream.
[0052] In accordance with another embodiment, the slide surface of the plates may be coated so as to extract material as fluid flows past. For example, some rare metals may be present in low concentrations but turn a profit if collected. Similarly, some species in wastewater must be removed prior to further use or disposal and available surfaces may make this feasible with an insert changeout schedule.
[0053] The separators of the present disclosure can use short settling distances and/or the Boycott effect to achieve particle/bubble removal. In contrast to plate separators where flow opposes settling, in these mesofluidic settlers, flow can be primarily (perhaps not exclusively) orthogonal or normal (along the Z-axis) to the settling vector (along the Y-axis, or body force) so that settling and pipe conduit flow occur in distinct directions. This permits much faster flowrates than may be achieved in a plate settler. Smaller settler dimensions may permit substantially faster flowrates for the same efficacy.
[0054] Industrial applications and advantages include rapid removal of settling solids from petroleum settling ponds; rapid separation of plastics for recycling; faster smaller footprint floatation, settling, and flocculating equipment; and that plates within the device may be used to achieve reactions or other functions.
[0055] While it is possible to have significant settling under turbulent flow conditions where eddies drive vertical mixing, significant flowrates may be achieved with laminar flow where turbulent mixing is negligible. Because plates are used within the device, even higher flowrates can be achieved than would be possible were the plates absent.
[0056] The separators of the present disclosure may utilize the Boycott effect but with process flows arranged orthogonal (perhaps not exclusively) to the plane in which the Boycott induced flows occur. These configurations can accelerate particle separation and do so at faster flowrates than has previously been accomplished, which in turn permits smaller process and environmental footprints. The slide surfaces can be configured as plates to form a series of parallelograms (as shown in
[0057] With respect to
[0058] With respect to
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[0060] These separation assembly configurations can provide a short settling path in the rate limiting settling step and a fast avalanche effect thereafter. The sides of the device can be 2.5 cm at the base and 5 cm along the sidewall (or hypotenuse with respect to a triangle formed by the base, side wall, and height). Approximately 6 inch conduit segments can be coupled together to achieve a desired length of the separator assembly. Flow into and out of the conduit can be provided by one inlet and proceed to two outlets, each of which can have a tube diameter of .sup.th of an inch (except in one instance where the bottom outlet had a diameter of .sup.th of an inch). The inlet typically comprised a 10 cone from the fitting that expanded to match conduit cross section, though a shorter 20 cone was also explored. The upper outlet was designed for particle depleted flow and the lower inlet was designed to convey particle enriched flow.
[0061] Spherical particles were selected for these tests. They had a density of 4.2 g/mL and a diameter of 63-75 microns (Isospheres XLDH063075B, XL Sci-Tech, Inc. Richland, WA). Particles were selected for visibility. Particles were suspended in a small amount of water and shaken to remove attached bubbles. Once well mixed, the particles were added to a mixing tank, from which fluid flows to the device that then returns to the mixing tank.
[0062] In testing, flow is oriented perpendicular to the parallelogram (along the Z axis). A Rotary Lobe pump (Viking Sterilobe SLAS, Cedar Falls, IA) was used to generate flowrates of 1-5 gpm. The lower end was selected to ensure that particles do not settle in the tubes leading to or from the device. The upper end is selected to ensure that flow through the device remains in the laminar flow regime to minimize particle resuspension.
[0063] For the 63-75 micrometer particles in water flowing at 2.8 gpm, for example, the device should span <23 inches. Additional lengths may be helpful to provide extra operating margins, but shorter dimensions (18 inches) were used to demonstrate these phenomena and their transitions.
[0064] There can be at least two regions of interest with the second downstream of the first. The first region comprises an entrance region in which the entering flows are becoming well developed (a fluid dynamics term of art) and settling has begun but remains insufficient to concentrate particles arriving at the diagonal wall to induce an avalanche. In the second region, settling has commenced in earnest such that particle concentration along the exposed body force slide surface is sufficient to induce an avalanche. These avalanches cause particles to cascade down the inclined slide surface in an intermittent fashion from the Boycott effect with particles building up until an avalanche clears them only to build up again. Some particles may or may not be stuck in the grooves in the slide surface that may remain from the 3D printing process but the avalanche proceeds anyway. A settled bed forms at the base of the conduits which can indicate the location of avalanches. In accordance with example implementations, the Z-axis of the separation assembly can be arranged at an angle other than normal to the Y-axis or the body force. This configuration can permit the settled bed to exit the assembly.
[0065] The first section mentioned above can support a recirculating flow, depending on the angle of expansion. The jet flow from the beginning of the inlet fitting can expand to the full width of the device and become well developed but if the expansion is too rapid, a significant recirculation pattern may develop in the interim. This entrance flow can be trimmed by decreasing the angle of the expansion cone originating at the entrance fitting so that the expansion is more gradual. This recirculation can serve an important purpose by ensuring that the particles are well mixed.
[0066] When the device is oriented horizontally (normal to BF), the settled bed within the device can form a fixed bed. That the settled bed remains fixed and very few if any particles make it out of the device can indicate how influential the Boycott effect is even when the total length of the device is less than a meter. Under these conditions there can be a resuspension of the particles that then simply builds up toward the end.
[0067] Removing these particles to prevent clogging of the device can be accomplished by lowering the exit with respect to the entrance (e.g.
[0068] The data depicted
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[0070] Prior Boycott separators are very different from the present methods and assemblies. In these prior separators, the flow is in the same plane as the separator, which limits the maximum flowrate because flowrates faster than the settling rate led to unsettled particles overflowing into the pure liquid stream. Settling of the smallest particle of interest must be complete to ensure that the outlet fluid is particle free. In the present configuration, the flowrates are not so bounded. Removing this limitation permits faster flowrates or correspondingly more compact devices. These assemblies and methods may be numbered up to achieve even higher flowrates. Higher flowrates and more compact devices suggest that these assemblies and methods may be useful for process intensification and reduction of environmental footprints of processing equipment.
[0071] Particles <10 microns in size can be removed from flow. Additionally, adding large particles into the device may accelerate small particle removal. The combination of these variables and approaches permits particles of the size of 5 microns, 5-10 microns, EMB 10 particles (<10 microns), 13 microns, 7-10 microns, 30-50 microns in diameter to be removed.
[0072] Two types of spherical particles were selected for tests. Both had a density of 4.2 g/mL and diameters of 38-45 microns (Soda Lime Glass Spheres GL0191B5/38-45, Mo-Sci Online, Rolla, MO) and 63-75 microns (Isospheres XLDH063075B, XL Sci-Tech, Inc. Richland, WA). Particles were selected for visibility. Particles were suspended in a small amount of water and shaken to remove attached bubbles. Once well mixed, the particles were added to a mixing tank, from which fluid flows to the device that then returns to the mixing tank.
[0073] With respect to
[0074] Referring next to
[0075] These configurations can decrease the device length while increasing the throughput of these devices.
[0076] In accordance with the embodiments of
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[0078] In accordance with the configurations depicted in the
[0079] Referring next to
[0080] Referring next to
[0081] Referring to
[0082] Referring to
[0083] With reference to
[0084] In compliance with the statute, embodiments of the invention have been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the entire invention is not limited to the specific features and/or embodiments shown and/or described, since the disclosed embodiments comprise forms of putting the invention into effect.