OLED PANEL FOR LIGHTING DEVICE WITH MOISTURE INTRUSION DELAY EFFECT
20230034282 · 2023-02-02
Inventors
Cpc classification
H10K50/814
ELECTRICITY
H10K59/351
ELECTRICITY
H10K59/88
ELECTRICITY
International classification
Abstract
An organic light-emitting diode panel for a lighting device includes a substrate including an array area having an emission area and a dummy area disposed outside the array area, an auxiliary wiring pattern, a first electrode, a passivation pattern, an OLED emission structure, a second electrode, an adhesive layer, and an encapsulation layer. The passivation pattern and the adhesive layer have an uneven boundary surface therebetween in the dummy area. Alternatively, a lower surface of the adhesive layer has a 3D structure. Thus, a moisture intrusion path between the passivation pattern and the adhesive layer of the dummy area of the substrate may be increased. Thus, degradation of the OLED emission structure due to external moisture intrusion may be reduced or prevented.
Claims
1. An organic light-emitting diode panel for a lighting device, the organic light-emitting diode panel comprising: a substrate including an array area having an emission area, and including a dummy area disposed outside the array area; an auxiliary wiring pattern disposed on the substrate; a first electrode disposed on the substrate where the auxiliary wiring pattern is disposed; a passivation pattern disposed on the substrate where the first electrode is disposed, and surrounding on at least four sides the auxiliary wiring pattern and the first electrode in the dummy area; an organic light-emitting diode emission structure disposed on the substrate where the passivation pattern is disposed in the array area; a second electrode disposed on the substrate where the organic light-emitting diode emission structure is disposed; an adhesive layer disposed on the substrate where the second electrode is disposed and contacting the passivation pattern in the dummy area, a lower surface of the adhesive layer having a three-dimensional structure in the dummy area; and at least one groove that penetrates through the passivation pattern disposed in the dummy area of the substrate, wherein a part of the adhesive layer is disposed in the at least one groove.
2. The organic light-emitting diode panel for the lighting device of claim 1, wherein each of the at least one groove further penetrates through the first electrode disposed in the dummy area of the substrate or further penetrates through the first electrode and the auxiliary wiring pattern disposed in the dummy area of the substrate.
3. The organic light-emitting diode panel for the lighting device of claim 2, wherein a side wall of the at least one groove has a step shape.
4. The organic light-emitting diode panel for the lighting device of claim 1, wherein a capping layer is on the second electrode.
5. The organic light-emitting diode panel for the lighting device of claim 1, wherein the auxiliary wiring pattern is a material having resistance lower than a resistance of a material of the first electrode.
6. The organic light-emitting diode panel for the lighting device of claim 1, wherein the passivation pattern is at least in an area where the auxiliary wiring pattern is disposed.
7. The organic light-emitting diode panel for the lighting device of claim 1, further comprising an encapsulation layer disposed on the adhesive layer.
8. An organic light-emitting diode panel for a lighting device, the organic light-emitting diode panel comprising: a substrate including an array area and a pad area disposed near the array area; an auxiliary wiring pattern disposed on the substrate; a first electrode disposed on the substrate where the auxiliary wiring pattern is disposed; a passivation pattern disposed on the substrate where the first electrode is disposed; an organic light-emitting diode emission structure disposed on the substrate where the passivation pattern is disposed in the array area; a second electrode disposed on the substrate where the organic light-emitting diode emission structure is disposed; and a pad including a same material as a material of the auxiliary wiring pattern, the pad disposed on the substrate in the pad area and in contact with the passivation pattern, wherein the passivation pattern and the pad have an uneven boundary surface therebetween.
9. The organic light-emitting diode panel for the lighting device of claim 8, wherein one or more dummy structure patterns are disposed in the pad, and wherein the passivation pattern in the pad area has a surface with an uneven structure corresponding to a surface of the pad having an uneven structure where the dummy structure pattern is disposed.
10. The organic light-emitting diode panel for the lighting device of claim 9, wherein the dummy structure pattern comprises a light extraction material.
11. The organic light-emitting diode panel for the lighting device of claim 10, wherein in the array area of the substrate, a light extraction pattern made of the light extraction material is disposed under the auxiliary wiring pattern.
12. The organic light-emitting diode panel for the lighting device of claim 9, wherein the dummy structure pattern comprises a same material as a material of the auxiliary wiring pattern.
13. The organic light-emitting diode panel for the lighting device of claim 8, wherein a capping layer is further disposed on the second electrode.
14. The organic light-emitting diode panel for the lighting device of claim 8, wherein the auxiliary wiring pattern is a material having resistance that is lower than a resistance of a material of the first electrode.
15. The organic light-emitting diode panel for the lighting device of claim 10, wherein the passivation pattern is at least in an area where the auxiliary wiring pattern is disposed and a part of the pad area.
16. The organic light-emitting diode panel for the lighting device of claim 8, further comprising an encapsulation layer disposed on the adhesive layer.
17. The organic light-emitting diode panel for the lighting device of claim 8, wherein the pad includes a first layer made of a same material as a material of the auxiliary wiring pattern and a second layer disposed on the first layer and made of a same material as a material of the first electrode.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION
[0038] Hereinafter, an OLED panel for a lighting device according to embodiments of the present disclosure, and a manufacturing method thereof, will be described in detail with reference to the accompanying drawings.
[0039] Terms such as “first” and “second” are used herein merely to describe a variety of constituent elements, but the constituent elements are not limited by the terms. Such terms are used only for the purpose of distinguishing one constituent element from another constituent element.
[0040] Furthermore, in the present disclosure, when a constituent element is disposed “above” or “on” to another constituent element, the constituent element may be not only directly on the other constituent element, but also above the other constituent element in a non-contact manner through at least one of other constituent elements, e.g., a third constituent element.
[0041]
[0042] Referring to
[0043] The substrate 110 may be a glass substrate. Furthermore, the substrate 110 may be formed of a polymer material such as polyimide (PI), poly(ethylene naphthalate) (PEN), or poly(ethylene terephthalate) (PET) to exhibit flexibility characteristics. When the substrate 110 is formed of a polymer material, a flexible OLED panel for a lighting device may be manufactured by a roll-to-roll process.
[0044] Referring to
[0045] As shown in
[0046] Although not illustrated, a barrier layer may be provided on an upper surface of the substrate 110. The barrier layer may restrict a reaction between the substrate 110 and the auxiliary wiring pattern 120 and a reaction between the substrate 110 and the first electrode 130. The barrier layer may include an inorganic material such as SiO.sub.2 or SiN.sub.x, but the present disclosure is not limited thereto.
[0047] Furthermore, referring to
[0048] The auxiliary wiring pattern 120 is disposed on the substrate 110. The auxiliary wiring pattern 120 functions as follows. The first electrode 130 may be generally formed of a transparent conductive oxide (TCO) material such as indium tin oxide (ITO) or fluorine-doped tin oxide (FTO). The transparent conductive oxide material may have a merit of transmitting the light emitted from the OLED emission structure 150 and also have a demerit of having very high electrical resistance compared to metal. Accordingly, when a large sized OLED panel for a lighting device is manufactured, a distribution of applied voltages is irregular across the overall first electrode due to high resistance of a transparent conductive oxide. Such irregular voltage distribution may deteriorate luminance uniformity of a large sized lighting device.
[0049] Accordingly, the auxiliary wiring pattern 120 is formed of a material having resistance lower than that of the transparent conductive oxide which is used to make the first electrode 130, for example, metal such as Cu or Al. Thus, the auxiliary wiring pattern 120 functions to allow the distribution of a voltage applied to the first electrode 130 that is provided in contact with the auxiliary wiring pattern 120 to be entirely uniform over the first electrode 130.
[0050] Although the auxiliary wiring pattern 120 may have a net shape as illustrated in
[0051] The first electrode 130 is disposed on the substrate 110 on which the auxiliary wiring pattern 120 is disposed. The first electrode 130 is connected to a first electrode pad 130a as illustrated in
[0052] The auxiliary wiring pattern 120 may include a metal material, and the first electrode 130 may include a transparent conductive oxide material. To have light extraction in a downward direction or both of upward and downward directions, the first electrode 130 may include a transparent conductive oxide material. As described above, the auxiliary wiring pattern 120 may compensate for the high resistance of a transparent conductive oxide, contributing to application of an overall uniform voltage to the first electrode 130.
[0053] The first electrode 130 may be an anode electrode, and the second electrode 160 described later may be a cathode electrode. Reversely, while the first electrode 130 may be a cathode electrode, the second electrode 160 may be an anode electrode.
[0054] The passivation pattern 140 is disposed on the first electrode 130. The passivation pattern 140 may be disposed in an area where the auxiliary wiring pattern 120 is disposed. Furthermore, the passivation pattern 140, as illustrated in
[0055] When, in OLED lighting, a short circuit is generated between the first electrode 130 and the second electrode 160 due to moisture intrusion, luminance degradation may occur not only in a shorted portion but also in an entire panel due to current drop. To prevent the above, the passivation pattern 140 is formed at least in an area where at least the auxiliary wiring pattern 120 is disposed.
[0056] The passivation pattern 140 may be formed of an organic material such as polyimide based material, or an inorganic material such as alumina (Al.sub.2O.sub.3) or silicon nitride (SiN.sub.x). A passivation material may be deposited by an atomic layer deposition (ALD) method or a chemical vapor deposition (CVD) method.
[0057] Furthermore, as illustrated in
[0058] The OLED emission structure 150 is disposed in the array area AA on the substrate 110 where the passivation pattern 140 is disposed. Referring to
[0059] The OLED emission structure 150 may include an organic emission layer (EML), a hole injection layer (HIL) and/or a hole transport layer (HTL) for providing holes to the organic emission layer, and an electron transport layer (ETL) and/or an electron injection layer (EIL) for providing electrons to the organic emission layer.
[0060] Each layer of the OLED emission structure 150 may be formed by depositing an organic material, for example, copperphthalocyanine (CuPc), N,N′-Di(naphthalene-1-yl)-N,N′-diphenylbenzidine (NPB), or tris-8-hydroxyquinoline aluminum (Alq3), in a vacuum deposition method.
[0061] The second electrode 160 is disposed on the substrate 110 where the OLED emission structure 150 is disposed. Referring to
[0062] Referring to
[0063] The adhesive layer 167 is provided to arrange the encapsulation layer 170, and is disposed on the substrate 110 where the second electrode 160 is disposed. An upper surface of the adhesive layer 167 may be planarized.
[0064] The encapsulation layer 170 is disposed on the adhesive layer 167 and prevents intrusion of external moisture or air. The encapsulation layer 170 may be formed of an organic material such as an acrylate based compound or an epoxy based compound, an inorganic material such as ceramic or metal, or an organic/inorganic composite material, and may be in the form of a film having a monolayer structure or a multilayer structure.
[0065] A protection film may be disposed on the encapsulation layer 170 via an additional adhesive layer. The protection film may prevent the intrusion of external moisture or air. The protection film may be a PET substrate or metal foil.
[0066] Referring to
[0067] The first electrode pad 130a may include a lower layer of the same material as the auxiliary wiring pattern 120 and an optional upper layer of the same material as the first electrode 130. The lower layer may be simultaneously formed with the auxiliary wiring pattern 120, and may be directly connected to the auxiliary wiring pattern 120. The optional upper layer may be simultaneously formed with the first electrode 130. When the lower layer is directly connected to the auxiliary wiring pattern 120, the upper layer does not need to be directly connected to the first electrode 130.
[0068] Furthermore, the second electrode pad 160a may include a lower layer of the same material as the auxiliary wiring pattern 120 and an optional upper layer of the same material as the second electrode 160. While the lower layer may be simultaneously formed with the auxiliary wiring pattern 120, the upper layer may be simultaneously formed with the second electrode 160.
[0069] Referring to
[0070] When the boundary surface between the adhesive layer 167 and the passivation pattern 140 is flat as illustrated in
[0071]
[0072] Referring to
[0073] In the dummy area DA, compared to a moisture intrusion path (arrow a of
[0074] In the structure of
[0075] Referring to
[0076]
[0077]
[0078]
[0079] A moisture intrusion path (arrow b′ of
[0080] In
[0081]
[0082] Alternatively, as shown in
[0083] More particularly, in this embodiment, an organic light-emitting diode panel for a lighting device is provided, wherein the organic light-emitting diode panel includes an array area having an emission area and a pad area disposed near the array area and comprises: a substrate; an auxiliary wiring pattern disposed on the substrate; a first electrode disposed on the substrate where the auxiliary wiring pattern is disposed; a passivation pattern disposed on the substrate where the first electrode is disposed; an organic light-emitting diode emission structure disposed on the substrate where the passivation pattern is disposed in the array area; a second electrode disposed on the substrate where the organic light-emitting diode emission structure is disposed; and a pad including the same material as the auxiliary wiring pattern that is disposed on the substrate in the pad area and contacts the passivation pattern; wherein the passivation pattern and the pad have an uneven boundary surface therebetween.
[0084] Optionally, one or more dummy structure patterns are disposed in the pad, and the passivation pattern in the pad area has a surface in an uneven structure corresponding to a surface of the pad where the dummy structure pattern is disposed.
[0085] For example, the dummy structure pattern may comprise a light extraction material. Preferably, a light extraction pattern made of the light extraction material is disposed under the auxiliary wiring pattern.
[0086] Alternatively, the dummy structure pattern may comprise the same material as the auxiliary wiring pattern.
[0087] Optionally, a capping layer is further disposed on the second electrode.
[0088] Optionally, the auxiliary wiring pattern is formed of a material having resistance lower than that of the material of the first electrode.
[0089] Optionally, the passivation pattern is formed at least in a part of the pad area and an area where the auxiliary wiring pattern is disposed.
[0090] Optionally, the organic light-emitting diode panel may further comprise an encapsulation layer disposed on the adhesive layer.
[0091] Optionally, the pad includes a first layer made of the same material as the auxiliary wiring pattern and an optional second layer disposed on the first layer and made of the same material as the first electrode.
[0092]
[0093] As discussed above, in
[0094] In contrast, in an example illustrated in
[0095] The groove 145 may additionally penetrate through the first electrode 130 disposed under the passivation pattern 140 in the dummy area DA of the substrate 110. As illustrated in
[0096] The groove 145 illustrated in
[0097]
[0098] In an example illustrated in
[0099] However, while side walls of the groove 145 of
[0100] A moisture intrusion path (arrow c′) of
[0101] As described above, in the OLED panel for a lighting device according to the present disclosure, as illustrated in
[0102] As described above, according to the present disclosure, the OLED panel for a lighting device according to the present disclosure may be easily manufactured to be large and surface emission may be possible. Thus, an expensive sapphire substrate for forming a nitride semiconductor light-emitting diode is not needed, and heat is not much generated compared to the nitride semiconductor light-emitting diode.
[0103] In particular, in the OLED panel for a lighting device according to the present disclosure, since the passivation pattern and the adhesive layer are provided to have an uneven boundary surface therebetween in the dummy area, or the lower surface of the adhesive layer for bonding the encapsulation layer is provided in a 3D structure, the moisture intrusion path may be increased, and a barrier to the moisture intrusion can be provided. Accordingly, the OLED panel for a lighting device according to the present disclosure may prevent degradation of an OLED emission structure due to the external moisture intrusion, and may improve life characteristics.
[0104] The present disclosure described above may be variously substituted, altered, and modified by those skilled in the art to which the present inventive concept pertains without departing from the scope and sprit of the present disclosure. Therefore, the present disclosure is not limited to the above-mentioned exemplary embodiments and the accompanying drawings.
[0105] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.