Tape applicator
09975724 ยท 2018-05-22
Assignee
Inventors
Cpc classification
Y10T156/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/17
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An improved tape applicator for apply a tape to close a case or box is provided that uses a wiper system that better seals the tape to the box, provides an improved cut-off system wherein the action of the cut-off blade which partially cuts and then tears the tape is across the tape path at an improved angle. Also included is an improved system for adjusting tab length on the lead end of the case, providing a stiffened free end portion of the tape to engage an on-coming case, for controlling the rotation of large tape rolls by applying pressure to the side of a large roll and locking the tape roll to the mounting hub on the machine by penetrating the tape roll core with locking elements.
Claims
1. A tape applicator for applying a tape to a case moved relative to said applicator in a forward direction, said applicator comprising a base, a source of tape to be applied by said tape applicator, said tape having a width, an adhesive side and a non-adhesive side, a front applicator and a rear applicator, a front arm mounting said front applicator adjacent to a free end of said front arm and a rear arm mounting said rear applicator adjacent to a free end of said rear arm, a first pivotal mounting mounting said front arm and a second pivotal mounting mounting said rear arm, said first and second pivotal mountings mounting said front and rear arms on said base for rotation about parallel spaced axes, a push bar interconnecting said front and rear arms for acting together and means biasing said front and rear arms to a receiving position with said front applicator positioned to engage a case to which tape is to be applied by said tape applicator, a wiper composed of at least one wiper element and each said wiper element is a continuous strip formed by a resilient, semi-rigid, shape retaining material that is deformable when applying pressure to said tape when said applicator is used to apply said tape to said case, said strip having a fixed end and a free end remote from said fixed end, said wiper element is positioned so that said free end extends continuously across effectively a full said width of said tape when said applicator is used to apply said tape to said case, a cut off means positioned adjacent to said front applicator for cutting said tape adjacent to said front applicator when said tape has been applied to said case, said cut off means including a cutter and a cut off cam, said cut-off cam being positioned to engage said case as it is being taped and functioning to control operation of said cut-off means to cut said tape.
2. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 1 wherein said wiper is mounted in fixed relationship to said base.
3. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 1 further comprising a wiper arm on which said wiper is mounted and a third pivotal mounting mounting said wiper arm on said base for movement about an axis parallel to said spaced parallel axes, said third pivotal mounting being positioned ahead of said cut-off cam in said forward direction and means biasing said wiper-against said case.
4. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 3 wherein said wiper includes a front wiper and a rear wiper each composed of at least one of said wiper elements fixed relative to said base, said rear wiper being in a position spaced from said front wiper in said forward direction.
5. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 1 wherein said wiper includes a front wiper and a rear wiper each composed of at least one of said wiper elements fixed relative to said base, said rear wiper being in a position spaced from said front wiper in said forward direction.
6. A tape applicator as defined in claim 1 wherein said cutter means includes a cutter and said cutter cam mounted on a cutter arm and positioned adjacent to a free end of said cutter arm, a pivotal cutter mounting at a mounting end of said cutter arm remote from said free end, said pivotal cutter mounting mounting said cutter arm on said base for pivotal movement about a pivotal cutter axis parallel to said spaced parallel axes and wherein said pivotal cutter axis is positioned on said base between said first and second pivotal axes ahead of said cutter cam in said forward direction.
7. A tape applicator as defined in claim 6 wherein said cutter includes a cutter knife at one end of a cutter anvil, said cutter knife extending across said tape from one side edge of said tape for a distance of less than one third () the width of said tape, said cutter knife being mounted on said cutter arm and said pivotal cutter axis being positioned so that said cutter knife engages a path of said tape extending from said front applicator to said case at an angle of between 25 and 75 degrees whereby severing of said tape by said cutting means is by initiating a cut at one side edge of said tape and tearing the tape the remainder of the width of said tape by interaction of said pad with said tape.
8. A tape applicator for applying a tape to a case moved relative to said applicator in a forward direction as defined in claim 1 wherein a pair of tab adjusting guide rolls are mounted on said front applicator arm in radially spaced relationship relative to said first pivotal mounting, an exit roll mounted on said front arm, said pair of guide rolls being between said first pivotal mounting and said exit roll a first of said pair of tab adjusting rolls being mounted farther from said first pivotal mounting than a second of said pair of tab adjusting guide rolls whereby when a shorter front tab is desired said tape bypasses said first tab adjusting guide roll and warps said second of said pair of tab adjusting guide rolls and when a longer front tab is desired said tape wraps only said first tab adjusting guide roll.
9. A tape applicator for applying a tape to a case moved relative to said applicator in a forward direction as defined in claim 1 wherein, said wiper is mounted on said base and positioned immediately in front of said cut off cam in said forward direction.
10. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 9 wherein said wiper is mounted in fixed relationship to said base.
11. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 10 further comprising a rear wiper composed of at least one of said wiper elements fixed relative to said base in a position spaced from said front wiper in said forward direction.
12. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 9 further comprising a wiper arm on which said wiper is mounted and a third pivotal mounting said wiper arm on said base for movement about an axis parallel to said spaced parallel axes, said third pivotal mounting being positioned ahead of said cut-off cam in said forward direction and means biasing said wiper against said case.
13. A tape applicator for applying a tape to a case moved relative to said applicator as defined in claim 9 further comprising a rear wiper composed of at least one of said wiper elements fixed relative to said base in a position spaced from said front wiper in said forward direction.
14. A tape applicator for applying a tape to a case moved relative to said applicator in a forward direction, said applicator comprising a base, a source of tape to be applied by said tape applicator, said tape having an adhesive side and a non-adhesive side, a front applicator and a rear applicator, a front arm mounting said front applicator adjacent to a free end of said front arm and a rear arm mounting said rear applicator adjacent to a free end of said rear arm, a first pivotal mounting mounting said front arm and a second pivotal mounting mounting said rear arm, said first and second pivotal mountings mounting said front and rear arms on said base for rotation about parallel spaced axes, a push bar interconnecting said front and rear arms for acting together and means biasing said front and rear arms to a receiving position with said front applicator positioned to engage a case to which tape is to be applied by said tape applicator, a cutter means that includes a cutter mounted on a cutter arm and a cutter cam positioned adjacent to a free end of said cutter arm, a pivotal cutter mounting at a mounting end of said cutter arm remote from said free end, said pivotal cutter mounting mounting said cutter arm on said base for pivotal movement about an axis parallel to said spaced parallel axes and wherein said pivotal cutter axis is positioned on said base ahead of said cutter cam in said forward direction and between said first and second pivotal axes and said cutter is adjacent to said front applicator.
15. A tape applicator for applying a tape to a case as defined in claim 14 wherein said cutter includes a cutter knife at one end of a cutter anvil, said cutter knife extending across said tape from one side edge of said tape for a distance of less than one third () the width of said tape, said cutter knife being mounted on said cutter arm and said pivotal cutter axis being positioned so that said cutter knife engages a path of said tape extending from said front applicator to said case at an angle of between 25 and 75 degrees whereby severing of said tape by said cutting means is by initiating a cut at one side edge of said tape and tearing the tape the remainder of the width of said tape by interaction of said pad with said tape.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Further features, objects and advantages will be evident from the following detailed description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings in which;
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DETAILED DESCRIPTION OF THE INVENTION
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(31) The tape 28 follows along a tape path 30 by first passing over the guide roll 32 then the one-way clutch roller 34 mounted on the frame 14 and then over a selected one of the guide rolls 36 or 38 in the illustrated arrangement of
(32) From the roller 36 or 38 the path extends over the exit roller 46 over a shaping pad 48 against which the tape 28 is deformed by a deforming member 50 as will be described in more detail with reference to
(33) As will be apparent the rolls 36, 38, 46 and 52 are all mounted on the front applicator arm 40 as is the pad 48 and deformer or shaper 50. The front applicator arm 40 is mounted to the base 12 (plate or wall 16) on a first pivotal mounting 54 adjacent to the end 56 of the arm 40 remote from its free end 58 where the roll 52 is mounted.
(34) As illustrate the applicator 10 also includes the conventional rear applicator arm 60 pivotally mounted to the base 12 on a second pivotal mounting 62. The rear arm 60 so call because it applies tape to the trailing end of the case being taped even though it is ahead of the front applicator arm 40 in the direction of travel 100 of the case being taped past or through the applicator 10. The arm 60 has an application arm or branch 64 mounting a rear applicator shown in the form of a roll 66 and a connecting arm or branch 68 on the opposite side of pivotal mounting 62 relative to the application arm 64. A pusher bar 70 is pivotally connected at one end to the arm 40 as indicated at 72 adjacent to the exit roller 46 and between the first pivotal mounting 54 and the applicator 52 and at its opposite end as indicated at 74 to the arm or branch 68 of the rear applicator arm 60 adjacent to the end of arm 68 remote from the second pivotal mounting 62 to thereby interconnect the arms 40 and 60 for action together. A spring 76 extending between the free end of the arm 68 and the base 12 biases the arms 40 and 60 to a receiving position against the stop as shown in
(35) Also shown in
(36) A rear wiper 90 (leading in the direction of travel 100 of a case being taped) is fixed to the leading end of the base 12 (in the direction 100) in position to engage and wipe the tape onto the case as it is moved there past. More important a front wiper 110 which includes at least one wiper element 112 mounted on a wiper arm 114 pivotally mounted to the base 12 (base plate 16) via a third pivotal mounting 116 for rotation on an axis substantially parallel to the axes of the first 54 and second 62 pivotal mountings. The wiper element 112 is biased by a spring 118 extending between an end of the wiper arm 114 remote from the wiper element 112 and on the opposite side of pivotal mounting 116 and the base 12 applies the desired wiping force to the element 112.
(37) The rear wiper 90 is composed of at least one wiper element 92 and the front wiper has been shown with one wiper element 112 but it will be apparent that the wipers 90 and/or 110 may employ more than one element 92 or 112 arranged in substantially parallel spaced relationship. The construction of the wiper elements (or pads) 92 and/or 112 will be described below.
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(39) In
(40) The physical characteristic of element(s) (or pad(s)) 92 or 112 of the wiper 90, 110a or 110 are also very important to obtaining proper adherence of the tape to the carton. Each of these wiper elements 90, 112 is in the form of a strip having a fixed end 94 or 96 or 96a and a free end 98 remote from its fixed end. The thickness said wiper element or strip is between 0.10 and 0.75 inches and the free end 98 extends across and engages with said tape 28 across the full width of the tape and has a resilience so that the element 92, 112 or 112a presses the tape 28 against said case 102 with a pressure of at least 1 pound per linear inch along the free edge 98 contacting said tape 28. The strip or element is thus formed from a resilient, semi-rigid, shape retaining material so that said free end 98 is deformed by pressure applied to said tape by the element(s) as it wipes tape into intimate contact with said case.
(41) A brush or roll is sometimes installed at the discharge end of the tape applicator to brush down the front portion of the tape before the cutting takes and then brush down the uneven loose tape thereafter. These actions are illustrated in
(42) The flexible wiping element 92 112 or 112a is designed to accommodate various surface profiles (see
(43) The preferred arrangement of the invention is the system shown in
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(45) The present invention as partly described above mounts the cut-off knife 86 on an arm 82 that is pivotally mounted on the base 12 via a cutter pivotal mounting 84 that is positioned ahead or down-stream of the cutting blade or knife 86 and cutter cam 88 in the direction of travel 100 and permits pivotal movement on an axis substantially parallel to the first and second pivotal axes 54 and 62. The arm 82 is biased by a spring 87 connecting the end of the arm 82 remote from the cutter 86 to press the cam 88 toward the adjacent surface 89 of the case 102 and beyond when not supported by the surface (see
(46) The improved cutter as shown in
(47) With the pivot point in front of or down-stream of the cutting blade as above described, the cutting motion of the knife 86 towards the tape is in the direction of the movement of the tape 28 along the tape path 30 and is oriented to intersect the tape path 30 with the inclusive angle from 25 to 75 degrees. The serrated blade 120 catches or stalls the tape and pulls the cutter 80 against the stop 210 to tear the tape 28 and complete the severing of the tape.
(48) Turning to
(49) As discussed above when it is desired to change the length of tab from a short tab 42 to the longer tab 44 (and vice versa) the prior art used a system of moving the one way clutch roll 34, or adjusting the tension of the clutch roller which have limited and negative effects. The present invention overcomes this problem by providing a two guide rolls A (38) and B (36) mounted on the front applicator arm 40 in radially spaced relationship relative to the first pivotal mounting 56.
(50) As illustrated in
(51) As shown in
(52) The tape 28 as it is fed toward the applicator roll 52 passes along a trapezoidal shaped shaping pad member 48 about which it is deformed by the shaper 50 which has a curved concave edge surface 250 facing toward the shaping pad 48 and with a pair of in effect horns 252 and 254 one on each side to the pad 48 that engage the adhesive side of the tape 28 and deform the tape adjacent to each of its side edges 256 and 258 to thereby form the tape 28 into a curved cross section making the tape more rigid so that it will remain adjacent to the pad 48. The pad 48 has a leading end 260 (in the direction of tape movement) that is preferably at least as wide as the full width of the tape 28 and is positioned adjacent to the applicator roll 52 and a trailing end 262 positioned on the up-stream side of the knurled surface exit roll 46. The horns 252 and 254 are preferably located about midway between the ends 260 and 262 and the curve surface 250 only engages the adhesive surface if the tape over very short widths adjacent each side edge of the tape 28. The shaping pad 48 is mounted on the arm 40 on a bar 264 positioned about midway between the ends 260 and 262. Both ends of the pad 48 are flexible so that the wider end 160 may be deform when wiping the tape 28 securely against the corner of the box 102 being taped and shown at 266. The trailing portion of the pad 48 between the mounting bar 264 and the small end is flexible to apply pressure through the tape 28 against the roll 46 as above disclosed and to permit the pad 48 to be moved away from the roll 46 for threading of the tape onto the machine.
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(55) The side 166 of the full roll 18 indicated by the designation 18F in
(56) The use of the brake 24 facilitates the use of large diameter tape rolls which obviously need to be replaced less frequently than smaller diameter rolls.
(57) Particularly when larger diameter tape rolls 18 are to be used it is important that they be securely fastened to the hub 20. The present invention provides a suitable locking device 26 which as shown in
(58) Having described the invention, modifications will be evident to those skilled in the art without departing from the scope of the invention as defined in the appended claims.