Regulator apparatus having a charging valve assembly and a flow multiplier assembly
09976703 · 2018-05-22
Assignee
Inventors
Cpc classification
Y02E30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G21C17/017
PHYSICS
F16K31/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A regulator apparatus for distributing a fluid may include a charging valve assembly and a flow multiplier assembly. In a recharge mode, a valve of the charging valve assembly is in an open position, and the fluid is received in a second cylinder of the flow multiplier assembly, causing first and second pistons of the flow multiplier assembly to move in a first direction. In a purge mode, the valve is in the seated position, and the fluid is received in a first cylinder of the flow multiplier assembly, causing the first and second pistons to move in a second direction, and discharging an outlet flow through an outlet of the flow multiplier assembly. The second cylinder may have a bore cross sectional area that is greater than a bore cross sectional area of the first cylinder. Apparatuses disclosed herein may be implemented in a circumferential sampling tool.
Claims
1. A regulator apparatus for distributing a fluid, the apparatus comprising: a charging valve assembly comprising an inlet for receiving a feed flow of the fluid, a first charging outlet for discharging a recharge flow of the fluid, and a valve movable between an open position in which the inlet and the first charging outlet are connected in fluid communication, and a seated position in which flow between the inlet and the first charging outlet is blocked; and a flow multiplier assembly comprising a first cylinder, a first piston arranged within the first cylinder, a second cylinder, and a second piston arranged within the second cylinder, the first and second pistons coupled together and movable in a first direction towards an endwall of the first cylinder and a second direction towards an endwall of the second cylinder, the first cylinder having a first bore cross sectional area perpendicular to the first direction, the second cylinder having a second bore cross sectional area perpendicular to the second direction, the second bore cross sectional area being greater than the first bore cross sectional area, the first cylinder comprising a first port for receiving the feed flow of the fluid, the second cylinder comprising a second port connected in fluid communication to the first charging outlet for receiving the recharge flow of the fluid, and an outlet for discharging an outlet flow of the fluid, wherein, in a recharge mode, the valve is in the open position, and the recharge flow of the fluid is received in the second cylinder, causing the first and second pistons to move in the first direction, and wherein, in a purge mode, the valve is in the seated position, and the feed flow of the fluid is received in the first cylinder, causing the first and second pistons to move in the second direction, and discharging the outlet flow through the outlet.
2. The apparatus of claim 1, wherein, in the purge mode, the outlet flow is discharged by the second cylinder at a lower pressure and greater flow than the feed flow received by the first cylinder.
3. The apparatus of claim 1, wherein the valve of the charging valve assembly moves between the open and seated positions based on a pressure of the feed flow of the fluid.
4. The apparatus of claim 3, wherein the charging valve assembly comprises a diversion conduit arranged so that the pressure of the feed flow of the fluid urges the valve to the seated position.
5. The assembly of claim 4, wherein the charging valve assembly comprises a biasing member arranged to urge the valve to the open position.
6. The assembly of claim 5, wherein the valve moves from the open position to the seated position once the pressure of the feed flow of the fluid overcomes a force of the biasing member.
7. The apparatus of claim 1, comprising a metering valve coupled to the outlet of the second cylinder.
8. The apparatus of claim 1, wherein the charging valve assembly comprises a supply port connected in fluid communication with the first port for supplying the feed flow of the fluid to the first cylinder.
9. The apparatus of claim 1, wherein the first and second pistons are connected by a shaft.
10. The apparatus of claim 1, wherein the first port is arranged in the endwall of the first cylinder or proximate thereto, and the second port is arranged in the endwall of the second cylinder or proximate thereto.
11. The apparatus of claim 1, wherein the outlet is arranged in the endwall of the second cylinder or proximate thereto.
12. A charging valve assembly, comprising: a body comprising an inlet, a first charging outlet, a supply channel connecting the inlet and the first charging outlet in fluid communication, and a valve cavity; a valve arranged in the valve cavity, and movable along a valve axis between an open position in which the inlet and the first charging outlet are connected in fluid communication, and a seated position in which flow between the inlet and the first charging outlet is blocked; and a diversion conduit connecting the supply channel to the valve cavity in fluid communication, and arranged so that pressure of a fluid in the supply channel urges the valve to the seated position, wherein the valve extends lengthwise along the valve axis between a first end and a second end opposite the first end, and the diversion conduit delivers the fluid to the valve cavity adjacent to second end of the valve, wherein a cross sectional area of the valve cavity perpendicular to the valve axis adjacent to the second end is larger than a cross sectional area of the valve cavity perpendicular to the valve axis adjacent to the first end, wherein the first end seats against a seating surface when the valve is in the seated position, and comprising at least one second charging outlet connected to the supply channel between the inlet and the seating surface.
13. The assembly of claim 12, comprising a biasing member arranged to urge the valve to the open position.
14. The assembly of claim 13, wherein the valve moves from the open position to the seated position once the pressure of the fluid overcomes a force of the biasing member.
15. The assembly of claim 13, wherein the biasing member is arranged within the valve cavity and the biasing member at least partially surrounds the valve.
16. The assembly of claim 15, wherein the biasing member comprises a spring.
17. The assembly of claim 12, wherein the first end comprises a frustoconical surface, and the seating surface is shaped for a fluid tight fit with the frustoconical surface.
18. The assembly of claim 12, wherein the seating surface is arranged between the valve cavity and an end of the supply channel.
19. The assembly of claim 12, wherein the first charging outlet is arranged within the valve cavity adjacent to the seating surface.
20. The assembly of claim 12, wherein the diversion conduit is connected to the supply channel between the inlet and the seating surface.
21. A method of distributing a fluid, the method comprising: providing a feed flow of the fluid to a charging valve assembly; supplying the feed flow of the fluid to a first cylinder of a flow multiplier assembly, the first cylinder having a first bore cross sectional area perpendicular to a first direction in which a first piston moves within the first cylinder; in a recharge mode, supplying a recharge flow of the fluid from the charging valve assembly to a second cylinder of the flow multiplier assembly, the second cylinder having a second bore cross sectional area perpendicular to a second direction in which a second piston moves within the second cylinder, the second bore cross sectional area being greater than the first bore cross sectional area; and in a purge mode, blocking the recharge flow of the fluid between the charging valve assembly and the second cylinder, and discharging an outlet flow of the fluid from the second cylinder, wherein the outlet flow is discharged by the second cylinder at a lower pressure than the feed flow received by the first cylinder.
22. An apparatus comprising: a charging valve assembly comprising an inlet for receiving a feed flow of the fluid, a first charging outlet for discharging a recharge flow of the fluid, and a valve movable between an open position in which the inlet and the first charging outlet are connected in fluid communication, and a seated position in which flow between the inlet and the first charging outlet is blocked; and a flow multiplier assembly comprising a first chamber having a first element movable to vary the volume of the first chamber, and a second chamber having a second element movable to vary the volume of the second chamber, the first and second elements being connected and arranged so that a movement of the first element and a corresponding movement of the second element gives a variation in the volume of the first chamber that is smaller than a variation in the volume of the second chamber, the first chamber comprising a first port for receiving the feed flow of the fluid, the second chamber comprising a second port connected in fluid communication to the first charging outlet for receiving the recharge flow of the fluid, and an outlet for discharging an outlet flow of the fluid, wherein, in a recharge mode, the valve is in the open position, and the fluid is received in the second chamber, causing the first and second elements to move in a first direction, and wherein, in a purge mode, the valve is in the seated position, and the fluid is received in the first chamber, causing the first and second elements to move in a second direction, and discharging the outlet flow through the outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings included herewith are for illustrating various examples of apparatuses and methods of the present disclosure and are not intended to limit the scope of what is taught in any way. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION
(16) Various apparatuses or methods will be described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover apparatuses and methods that differ from those described below. The claimed inventions are not limited to apparatuses and methods having all of the features of any one apparatus or method described below, or to features common to multiple or all of the apparatuses or methods described below. It is possible that an apparatus or method described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus or method described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicant(s), inventor(s) and/or owner(s) do not intend to abandon, disclaim or dedicate to the public any such invention by its disclosure in this document.
(17) One method of assessing the useful life of pressure tubes in nuclear reactors, such as a CANDU reactor, requires samples to be cut from the tube and analyzed for deuterium content. The deuterium concentration may then be used as a measure of the useful life of the remaining pressure tubes. However, this approach may be costly because of the shutdown period required to remove and replace a pressure tube. To avoid this shutdown period, a circumferential sampling tool may be used. Circumferential sampling tools are disclosed in International Application Nos. PCT/CA2009/001383, PCT/CA2009/001385 and PCT/C2010/000781, and the entire contents of each are hereby incorporated herein by reference.
(18) Referring to
(19) The circumferential sampling tool 100 may require multiple hydraulic actuations to occur at different times and at different pressures and flow conditions. For example, the bearing pads 110 and the purge fluid system of the cutter assemblies 112 may require hydraulic fluid having different pressures and flow conditions. However, only a single hydraulic feed line may be available. This problem may be overcome by using pressure limiting valves and staging valves, an onboard hydraulic accumulator, and/or an onboard booster pump. These options may have drawbacks, such as requiring additional space or an active component that adds unnecessary and undesirable complexity to the tool. Additionally, with accumulators the outlet pressure may drop as the stored fluid volume is discharged, whereas it is desirable to have constant flow conditions, and pressure limiting valves may only work if sufficient inlet flow is available.
(20) It is desirable to be able to provide multiple hydraulic actuations occurring at different times and at different pressures and flow conditions without the aforementioned drawbacks. It is also desirable to provide these multiple hydraulic actuations with a device that is compact, robust, straightforward and passive.
(21) Referring to
(22) Referring to
(23) Referring now to
(24) Referring now to
(25) When the regulator apparatus 200 is in a recharge mode, the valve 306 of the charging valve assembly 300 (
(26) Referring again to
(27) Referring again to
(28) Referring now to
(29) Referring in particular to
(30) Referring in particular to
(31) Referring again to
(32) Referring again to
(33)
(34) In the example illustrated, the valve 306 controls whether feed fluid is directed to the second cylinder 208 or not. The biasing member 310 and the diversion conduit 308 dictate whether the valve 306 is in the open position or the seated position, and the valve 306 of the charging valve assembly 300 may move between the open and seated positions based on a pressure of the feed flow of the fluid, as described in greater detail below. When the second piston 210 moves in the second direction 216, fluid exits the flow multiplier assembly 202 through the metering valve 226 and the outlet line 234, and this fluid may be used to supply the purge fluid system for the cutter assemblies 112 of the circumferential sampling tool 100 (
(35) With reference to
(36) Referring to
(37) The high pressure fluid flow via the inlet 302 of the charging valve assembly 300 acts on the first piston 206 through the supply port 312 and first port 220 of the first cylinder 204, which generates a purging force on the first piston 206. The purging force is in the second direction 216. When the second piston 210 moves in the second direction 216, the outlet fluid exits the second cylinder 208 through the outlet 224 at low pressure. The outlet fluid from the second cylinder 208 is at a higher flow rate than feed fluid received by the first cylinder 204. As mentioned above, in some examples, sizing of the cylinders 204, 208 may result in a roughly 4:1 flow increase/pressure decrease of the outlet flow versus the feed flow (and therefore the pressure at the outlet port 224 may be, e.g., 750 psi). In other examples, a ratio greater than 4:1, or less than 4:1, may be obtained by altering the diameters of the first cylinder 204 and the second cylinder 208.
(38) Referring to
(39) Referring to
(40) Referring to
(41) The low pressure fluid flow acts on the first piston 206 through the supply port 312 and the first port 220 of the first cylinder 204, which generates the purging force on the first piston 206. The purging force is in the second direction 216. The low pressure fluid flow within the second cylinder 208 generates a recharging force on the second piston 210. The recharging force is in the first direction 212. Since the second bore cross sectional area of the second cylinder 208 is larger than the first bore cross sectional area of the first cylinder 204, the recharging force is larger than the purging force, and causes the first piston 206, second piston 210 and shaft 228 to move in the first direction 212.
(42) When the first piston 206 and second piston 210 move in the first direction 212, low pressure fluid exit the first cylinder 204 through the first port 220 and low pressure fluid is received in the second cylinder 208 through the second port 222.
(43) Referring to
(44) Referring to
(45) Although the apparatuses and methods of the present disclosure are described in the context of a circumferential sampling tool, which may be used for sampling pressure tubes in nuclear reactors, the apparatuses and methods described herein may be used in other operations requiring multiple hydraulic actuations to occur at different times and at different pressure and flow conditions.
(46) While the above description provides examples of one or more methods or apparatuses, it will be appreciated that other methods or apparatuses may be within the scope of the accompanying claims.