Reusable multi-purpose bag formed of nonwoven fibrous material
09975665 ยท 2018-05-22
Assignee
Inventors
Cpc classification
B65D33/01
PERFORMING OPERATIONS; TRANSPORTING
B65D33/00
PERFORMING OPERATIONS; TRANSPORTING
B65D33/004
PERFORMING OPERATIONS; TRANSPORTING
Y02W30/80
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B65D33/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Described herein is a reusable, multi-purpose bag, comprising a flexible, resiliently deformable body comprising a first material and a second material. The first material has a first degradation temperature and an absorption ratio of at least two to one of absorbed water weight to bag weight. The first material forms an anterior panel and a posterior panel, and the anterior panel is coupled to the posterior panel to define a cavity therebetween. The second material has a second degradation temperature that is lower than the first degradation temperature, and at least a portion of the anterior panel is bonded to at least a portion of the posterior panel by the second material.
Claims
1. A reusable, multi-purpose bag, comprising: a body comprising: a porous material having a degradation temperature, the porous material forming an anterior panel and a posterior panel, the anterior panel positioned adjacent to the posterior panel to define a cavity therebetween; and a discrete strip of heat-sealed bonding agent material having a melting temperature that is lower than the degradation temperature, wherein the discrete strip of heat-sealed bonding agent material is positioned between at least a portion of the anterior panel and at least a portion of the posterior panel, the discrete strip of heat-sealed bonding agent material being between the at least a portion of the anterior panel and the at least a portion of the posterior panel sealing the anterior panel to the posterior panel.
2. The reusable, multi-purpose bag of claim 1, wherein the discrete strip of heat-sealed bonding agent material comprises a thickness of at least 0.5 mils and a pre-cut width.
3. The reusable, multi-purpose bag of claim 1, further including a longitudinal axis extending from an upper edge of the porous material to a lower edge of the porous material, wherein the longitudinal axis is substantially parallel with a machine direction of the porous material that comprises a weight-bearing axis of the body.
4. The reusable, multi-purpose bag of claim 1, wherein: the body comprises a flexible, resilient deformable body, and the porous material comprises an absorption ratio of at least two to one of absorbed water weight to bag weight.
5. The reusable, multi-purpose bag of claim 1, wherein: the body consists of the porous material; and the porous material comprises a nonwoven fibrous material.
6. The reusable, multi-purpose bag of claim 1, further comprising: at least one sidewall formed of the porous material by coupling of the anterior panel and the posterior panel along a longitudinally-oriented side seam; and a handle defined in the porous material, the handle formed as an aperture through the at least one sidewall.
7. A multi-purpose bag, comprising: a body formed of a material, the body comprising: an anterior panel of the material including a first upper edge and a first lower edge; a posterior panel of the material including a second upper edge and a second lower edge, the anterior panel being coupled to the posterior panel by a heat-sealed bonding agent applied between the anterior panel and the posterior panel and defining a cavity therebetween; and a longitudinal axis comprising a weight-bearing axis of the body extending from the first upper edge to the first lower edge; and a bag handle defined by an opening in a portion of the material adjacent the first and second upper edges of the material, the opening being spaced from the first and second lower edges along the longitudinal axis.
8. The multi-purpose bag of claim 7, wherein the longitudinal axis extends substantially in parallel with a machine direction of the material.
9. The multi-purpose bag of claim 7, wherein the longitudinal axis extends substantially perpendicular with a machine direction of the material.
10. The multi-purpose bag of claim 7, wherein: the heat-sealed bonding agent has a lower melting temperature than the material, and the heat-sealed bonding agent melts onto the material and hardens to bond at least a portion of the anterior panel to at least a portion of the posterior panel.
11. The multi-purpose bag of claim 7, wherein the material comprises a porous nonwoven fibrous material.
12. The multi-purpose bag of claim 11, wherein: the body comprises a flexible, resilient deformable body, the heat-sealed bonding agent is different from the porous nonwoven fibrous material, and the porous nonwoven fibrous material comprises a nonwoven mixture of polymer fibers and pulp fibers.
13. The multi-purpose bag of claim 7, wherein: the handle incorporates at least one of the first upper edge and the second upper edge and is disposed on a sidewall formed where the anterior panel is longitudinally coupled to the posterior panel.
14. The multi-purpose bag of claim 7, further comprising: a gusseted sidewall formed by coupling and folding of the anterior panel and the posterior panel along the longitudinal axis, wherein the heat-sealed bonding agent is applied to an exterior surface of the body to seal at least a portion of the anterior panel to at least a portion of the posterior panel and form the gusseted sidewall.
15. A multi-purpose bag, comprising: a body formed of a nonwoven fibrous material having a degradation temperature, the body comprising: an anterior panel including a first upper edge and a first lower edge; a posterior panel including a second upper edge and a second lower edge, the anterior panel coupled to the posterior panel to define a cavity therebetween; and a discrete strip of heat-sealed bonding agent disposed between the anterior panel and the posterior panel to seal the anterior panel to the posterior panel; a handle defined by an opening in the nonwoven fibrous material adjacent the first and second upper edges; and a longitudinal axis extending from the first upper edge to the first lower edge.
16. The multi-purpose bag of claim 15, further comprising a gusset formed on the body, wherein: the discrete strip of heat-sealed bonding agent is disposed on an exterior surface of the body to seal at least a portion of the anterior panel to at least a portion of the posterior panel and form the gusset, and the discrete strip of heat-sealed bonding agent comprises a thickness of at least 0.5 mils.
17. The multi-purpose bag of claim 15, wherein the longitudinal axis of the body is substantially in parallel with a machine direction of the nonwoven fibrous material comprising a weight-bearing axis of the body.
18. The multi-purpose bag of claim 15, wherein the heat-sealed bonding agent has a lower melting temperature than the degradation temperature of the nonwoven fibrous material and the discrete strip melts onto the nonwoven fibrous material and bonds the anterior panel to the posterior panel.
19. The reusable, multi-purpose bag of claim 1, further comprising: a handle defined in the porous material forming at least one of the anterior panel and the posterior panel, wherein the handle is formed as an aperture through the porous material adjacent an upper edge of the at least one of the anterior panel and the posterior panel and spaced along a longitudinal axis extending from the upper edge to a lower edge of the porous material.
20. The multi-purpose bag of claim 7, wherein: the bag handle incorporates at least one of the first upper edge and the second upper edge and is disposed on at least one of the anterior panel and the posterior panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate embodiments of the devices and methods disclosed herein and together with the description, serve to explain the principles of the present disclosure.
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DETAILED DESCRIPTION
(16) For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is intended. Any alterations and further modifications to the described devices, instruments, methods, and any further application of the principles of the present disclosure are fully contemplated as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one embodiment may be combined with the features, components, and/or steps described with respect to other embodiments of the present disclosure. For the sake of brevity, however, the numerous iterations of these combinations will not be described separately. For simplicity, in some instances the same reference numbers are used throughout the drawings to refer to the same or like parts.
(17) The present disclosure relates generally to a reusable, multi-purpose bag. In some instances, embodiments of the present disclosure are configured to be relatively inexpensive, reusable, multi-purpose bags. In one aspect, the reusable bags disclosed herein are made of a non-woven fibrous material. In one aspect, the reusable bags disclosed herein are made of a non-woven composite fibrous material containing, by way of non-limiting example, a mixture of polyester and wood pulp. In some instances, embodiments of the present disclosure comprise reusable retail shopping bags that are may be printed upon. In one aspect, the bags disclosed herein are capable of holding heavy loads, while being suitably lightweight and compact for everyday usage. In some instances, embodiments of the present disclosure are configured to be not only environmentally friendly and biodegradable, but also compostable. In some embodiments, the reusable bags disclosed herein are made of a material that enables them to be reused for purposes other than carrying implements once they have exhausted their usefulness as bags. For example, in some instances, the reusable bags disclosed herein may be repurposed as reusable cleaning rags that may be washing, rinsed, and/or sanitized between uses. Thus, the present disclosure is directed to a nonwoven fibrous bag having sufficiency absorbency, softness, and flexibility to also function as a rag.
(18) The term machine direction, as shown by the arrow MD in
(19) The term cross-machine direction or cross direction or cross web direction, as shown by the arrow CD in
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(21) In the pictured embodiment, the anterior panel 105 and the posterior panel 110 have substantially the same dimensions. The bag 100 includes a longitudinal length L extending from the upper edge 120 to the lower edge 125. In some embodiments, the length L may range from 4 to 60 inches. In one particular embodiment, for example, the length L may be 22 inches. The bag 100 includes a width W1 extending from an anterior edge 126a to an opposite anterior edge 126b. In some embodiments, the width W1 may range from 4 to 42 inches. In one particular embodiment, for example, the width W1 may be 19 inches. The above dimensions are provided for illustrative purposes only, and other dimensions are contemplated.
(22) In the pictured embodiment, the reusable bag 100 includes a sidewall 130a and an opposite sidewall 130b (not shown). As shown more clearly in
(23) In various embodiments, the anterior panel 105 and the posterior panel 110 may be coupled in a variety of ways to create differently configured bags. For example, in some embodiments, the anterior panel 105 and the posterior panel 110 may join at the side seam 115 without the gusseting that forms the sidewalls 130a, 130b. Thus, these embodiments lack the sidewalls 130a, 130b. Examples of such embodiments are discussed in greater detail below with reference to
(24) The anterior panel 105, the posterior panel 110, and the sidewalls 130a, 130b define a cavity 140 within the bag 100. In the pictured embodiment, the anterior panel 105 and the posterior panel 110 are shaped and configured to define an opening or mouth 145 extending into the cavity 140. The opening 145 may be shaped in any of a variety of shapes, including, by way of non-limiting example, an irregular polygon, a polygon, and an arcuate curve. The cavity 140 exists as a potential space within the bag 100 when the bag is in a flat, unexpanded condition. As a user fills the cavity 140 by putting various items into the bag 100 through the opening 145, the cavity 140 expands to accommodate the items. As described above, the sidewalls 130a, 130b open out so as to provide the bag 100 with essentially flat or convex side surfaces when the cavity 140 is filled. Thus, the gusseting and sidewalls 130a, 130b effectively increase the potential volume of the cavity 140.
(25) The upper edges 120 of the bag 100, which frame the opening 145, are formed by the horizontal coupling of the anterior panel 105 and the posterior panel 110 at the upper region of each panel. Similarly, the lower edge 125 of the bag 100 is formed by the horizontal coupling of the anterior panel 105 and the posterior panel 110 at the lower region of each panel. As described above, the side seam 115 is formed by the longitudinal coupling of the anterior panel 105 and the posterior panel 110. Such coupling may be accomplished by any of a variety of fixed coupling mechanisms including, by way of non-limiting example, adhesive, including polymer adhesive and double-sided tape, melt-bonding, ultrasonic sealing means, heat sealing means (e.g., using polymers, polythenes, or other plastic coatings or plies), or any other suitable bonding arrangement capable of securely sealing the anterior panel 105 to the posterior panel 110.
(26) For example, in some embodiments, such as the one illustrated in
(27) As shown in
(28) In some instances, with reference to
(29) In one exemplary method in accordance with the principles of the present disclosure, as shown in
(30) In some embodiments, the bonding agent 200 comprises a melt-bonding agent rather than a true adhesive. In particular, the bonding agent 200 melts with heat and bonds different parts of the fibrous material 205 together as it hardens (e.g., after the removal of the heat source and as the bonding agent 200 cools). The bonding agent 200 preferably has a lower melting point or degradation temperature than the polymers within the fibrous material 205 so that the bonding agent 200 melts during the sealing process before the fibrous material 205 degrades. The bonding agent 200 may have a softening temperature (e.g., the vicat softening temperature) ranging from 120 degrees F. to 160 degrees F. For example, in one embodiment, the bonding agent has a softening temperature of 140 degree F. (60 degrees C.). The bonding agent 200 may have a melting point or degradation temperature ranging from 160 degrees F. to 200 degrees F. For example, in one embodiment, the bonding agent has a melting point of 180 degree F. (82 degrees C.). In another embodiment, the bonding agent has a melting point of 190 degree F. (88 degrees C.). The bonding agent 200 may have a seal initiation temperature ranging from 135 degrees F. to 175 degrees F. For example, in one embodiment, the bonding agent has a seal initiation temperature of 155 degree F. (68 degrees C.). In some embodiments, the bonding agent 200 maintains strength and flexibility within temperatures ranging from hot to cold. In some instances, the bonding agent 200 comprises a strip of adhesive or bonding agent. In other instances, the bonding agent 200 comprises a liquid adhesive bonding agent.
(31) The tube or tubular structure 210 comprises multiple anterior panels 105 (e.g., one hemi-cylinder of the tubular structure) and multiple posterior panels 110 (e.g., the remaining hemi-cylinder of the tubular structure). In some embodiments, the predetermined intervals may be substantially equal to the desired length L of each bag 100. After creating the tubular structure 210, the process may continue by securing (e.g., heat-sealing) the anterior panels 105 to the posterior panels (e.g., the two hemi-cylinders of the tubular structure 210) along the cross-directional strips 208.
(32) In some embodiments, the process includes the step of creating side gussets. As shown in
(33) In bags 100 produced by the method illustrated in
(34) For example, in another exemplary method, as shown in
(35) The process may continue by securing (e.g., heat-sealing or melt-bonding) the anterior panels to the posterior panels (e.g., the two folded portions of the material 205) along the bonding agent strips 206, 208. In bags 213 produced by the method illustrated in
(36) In some instances, embodiments of the present disclosure are configured to be flat top bags having an open top as shown in
(37) In other instances, embodiments of the present disclosure are configured to be resealable bags as shown in
(38) Several factors affect the strength, durability, absorbency, and other physical characteristics of the reusable bag 100, including, without limitation, the seals of the bag 100, the material composition of the bag 100, the shape and design of the bag (e.g., gussets and handles), the directionality of the bag 100 (e.g., machine direction or cross-machine direction relative to its weight-bearing axis). The seals and the gusseting of the bag 100 are discussed above with reference to
(39) As mentioned above, the reusable bag 100 is made of the fibrous material 205. In some embodiments, the reusable bag 100 is made entirely of the fibrous material 205. In at least one embodiment, the fibrous material 205 comprises a composite material formed of a non-woven fabric or web made from a mixture of synthetic material (e.g., polyester) and pulp. The term pulp as used herein refers to fibers from natural sources such as woody and non-woody plants. Woody plants include, for example, deciduous and coniferous trees. Non-woody plants include, for example, cotton, flax, esparto grass, milkweed, straw, jute hemp, and bagasse. However, other non-woven fabrics may be used to achieve the objectives of the present disclosure. Examples of other non-woven materials include, without limitation, spun-lace material, polypropylene, polyethelene, polylactic acid, polyester, Tyvek, polyethelene terephthalate (PET), cotton, and paper.
(40) In some embodiments, the fibrous material 205 comprises a non-woven fabric made from a mixture of non-woven polymer fibers and pulp fibers. Examples of materials that can be used to form the fibers include, without limitation, viscose, polyethylene, polypropylene, polyamide, and cellulose pulp. In particular, in one embodiment, the fibrous material is made of a mix of paper-like wood fiber pulp and a polymer fiber material. The polymer fiber material may comprise, by way of non-limiting example, a polyester, such as, by way of non-limiting example, polylactic acid (PLA). In one instance, the fibrous material 205 is formed by laminating the pulp to the polyester via water lace bonding or hydroentanglement. In an alternative embodiment, the fibrous material 205 comprises a synthetic pulp, such as, by way of non-limiting example, polyethelene terephthalate (PET). In some embodiments, the fibrous material 205 includes fibers from recycled materials including, by way of non-limiting example, plastics and wood fibers.
(41) The ratio of pulp to the other material can affect the strength-bearing capabilities and other physical characteristics of the reusable bag 100. The percentage of pulp (e.g., wood fiber pulp) in the fibrous material 205 influences the strength of the fibrous material 205 (and, thus, the strength of the reusable bag 100) as well as the absorbency. In general, the more pulp material contained in the fibrous material 205, the weaker the fibrous material 205. In some embodiments, the ratio of polymer fibers to pulp fibers in the fibrous material is configured to optimize the strength or the absorbency of the bag. In alternative applications, the ratio of polymer fibers to pulp fibers in the fibrous material is configured to optimize the strength and the absorbency of the bag. For applications in the field of carrying bags and cleaning rags, the fibrous material 205 may have a weight/surface ratio between 30 gsm (grams per square meter) and 100 gsm. In one embodiment, the reusable bag 100 may be composed of a fibrous material 205 having a weight of 60 gsm.
(42) In some instances, the weight of the fibrous material 205 can be adjusted (e.g., be made 30 g heavier) depending upon the strength requirements of the reusable bag 100. In one embodiment, for medium weight 60 gsm material, it may be desirable to use approximately 35 g pulp (e.g., wood fiber pulp) and 25 g of polyester (or a ratio of 7:5 of pulp:polymer). The pulp to polymer ratios may range from 8:1 in low load bearing designs to as high as 3:5 in high load bearing designs. During the manufacturing process, water pressure can be utilized to help create material strength by bonding the shorter pulp fibers to the longer polymer fibers (e.g., through spun lace bonding and/or hydroentanglement).
(43) The percentage of pulp (e.g., wood fiber pulp) in the fibrous material 205 influences the absorbability of the fibrous material 205 (and, thus, the absorbability of the reusable bag 100). In general, the more pulp material contained in the fibrous material 205, the high the absorbency of the fibrous material 205. In some instances, it is desirable to have a material absorbency potential that is approximately five times the weight of the material. For example, in one instance, 1 square meter of a 60 gsm fibrous material may be able to absorb at least 300 g of water. Thus, both the desired strength and the desired absorbability of the reusable bag 100 may be taken into account when determining the appropriate ratio of pulp to polymer to use in forming the fibrous material 205.
(44) It is important to note that in at least some embodiments, the fibrous material 205 is both biodegradable and compostable. In other words, in at least some embodiments, the fibrous material 205 is able to break down into carbon dioxide, water and biomass at the same rate as paper material. Also, in at least some embodiments, the fibrous material is capable of degrading without producing any toxic material and is able to support plant life.
(45) In some embodiments, reusable bag 100 includes antimicrobial properties that enable the destruction of bacteria, viruses, and/or other pathogens. In some instances, the fibrous material 205 itself comprises an antimicrobial, non-woven fabric or web. For example, in some embodiments, the fibrous material 205 may be comprised at least partially of fibers that are either inherently antimicrobial (e.g., bacteriostatic or bacteriocidal) or treated with an antimicrobial agent (e.g., an anionic polyelectrolyte and a cationic antimicrobial agent). In alternative embodiments, the fibrous material 205 may be treated with the antimicrobial agent prior to being manufactured into the reusable bags 100. For example, in one instance, the antimicrobial agent is applied (e.g., sprayed) onto the web of fibrous material 205 during the production of the fibrous material 205 itself. One example of a non-woven material having applied antimicrobial agents is the HyGentic NW Antimicrobial Nonwoven material manufactured by the BASF Corporation. In alternative embodiments, the reusable bags 100 may be treated with the antimicrobial agent during or after the manufacturing process of transforming the fibrous material 205 into the reusable bags 100. Thus, reusable bags 100 constructed from fibrous material 205 having anti-microbial properties may be more resistant to harboring harmful microorganisms and other pathogens than conventional reusable bags.
(46) The following tables illustrate experimental data reflecting various physical properties of different types of possible fibrous material 205. Table 1 illustrates experimental data obtained from testing of fibrous material composed of Tencel and Viscose non-woven fibers having a weight of 60 G (for example, the Tencel and Viscose non-woven fibers manufactured by Lenzing Group). Fibrous material composed of Tencel and Viscose non-woven fibers Table 2 illustrates experimental data obtained from testing of fibrous material composed of polyethelene terephthalate (PET) and paper pulp non-woven fibers having a weight of 65 gsm.
(47) TABLE-US-00001 TABLE 1 Viscose (Tencel by Lenzing), Weight 65 gsm Tests Orientation Unit Result Methods Tensile Strength Machine Newtons/5 cm 145 IN. FR QAL. 103-B Direction Cross Web Newtons/5 cm 46.7 Direction Elongation Machine % 18 Direction Cross Web % 100 Direction Absorption Capacity N/A % 963 World Strategic Partners (WSP) Temperature Tolerance N/A Degrees F. 750 Direct Heat thru of Seal (Degradation Element and Temperature) Thermocoupling When Used with N/A Cycles/Min Dwell Time MS Temperature 3 mil EMA Bonding Polymer 120 0.049 750 Ideal Bonding Temperature Heat Resistance N/A Degrees F. 480 Temperature at which of Fibrous Material fibrous material shows (Degradation signs of degradation after Temperature) 5 minutes (e.g., curling or fibers shortening)
(48) TABLE-US-00002 TABLE 2 50/050 PET PULP, Weight 65 gsm Tests Orientation Unit Result Methods Tensile Strength Machine Newtons/5 cm 170 IN. FR QAL. 103-B Direction Cross Web Newtons/5 cm 55 Direction Elongation Machine % 15 Direction Cross Web % 80 Direction Absorption Capacity N/A % 700 World Strategic Partners (WSP) Temperature Tolerance N/A Degrees F. 725 Applied Heat thru of Seal (Degradation Sealing Bar Temperature) When Used with N/A Cycles/Min Dwell Time MS Temperature 3 mil EMA Bonding Polymer 120 0.049 750 Ideal Bonding Temperature Heat Resistance N/A Degrees F. 400 Temperature at which of Fibrous Material fibrous material shows (Degradation signs of degradation after Temperature) 5 minutes (e.g., curling, discoloring, or fibers shortening)
(49) In some embodiments, the reusable bag 100 includes a printed design 430, as shown in
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(51) With reference to
(52) In alternative embodiments, the reusable bag 100 may be shaped in any of variety of suitable bag shapes and include any of a variety of differently shaped handles. For example,
(53) In the pictured embodiment, the handles 515 comprise a cut-out part of the material 205 forming the body 510. Although
(54) In some embodiments, the handle 515 may be longitudinally spaced from the bottom edge or lower bonded seam 526 along the machine direction MD of the material to increase the strength (e.g., the weight-bearing capacity) of the bag 500. In alternative embodiments, the reusable bag 500 may be formed such that the longitudinal or weight-bearing axis LA of the reusable bag 500 is perpendicular to the machine direction of the material 205 (e.g., the longitudinal or weight-bearing axis LA of the reusable bag 500 is parallel to the cross-direction of the material 205).
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(56) In the pictured embodiment, the handles 615 comprise a cut-out part of the material 205 forming the body 610. Although
(57) Any other types of handles may be utilized with the reusable bags described herein. For example, in alternative embodiments, the handles may comprise additional pieces of material (made of either the fibrous material 205 or another material) that are attached to the body of the reusable bag. In some embodiments, the handles may be secured to the body of the bag via the melt-bonding methods using the bonding agent 200 described above. In other embodiments, the handles may be attached to the body of the bag by any of a variety of fixed coupling mechanisms including, by way of non-limiting example, adhesive, including polymer adhesive and double-sided tape, melt-bonding, ultrasonic sealing means, heat sealing means (e.g., using polymers, polythenes, or other plastic coatings or plies), or any other suitable bonding arrangement capable of securely sealing the handles to the body. The handles may be shaped in any of a variety of shapes, including, without limitation, a kidney shape (as shown in
(58) The following tables illustrate experimental data reflecting the absorption characteristics of different types of reusable bags having different types of fibrous material 205. Tables 3 and 4 illustrate experimental data obtained from testing of a reusable bag 100 (i.e., a T-shirt bag) and a bag 600 (i.e., a wave top bag). Table 3 illustrates experimental data obtained from testing each type of bag (i.e., reusable bag 100 and reusable bag 600) wherein each bag was made from fibrous material composed of Viscose non-woven fibers having a weight of 65 gsm. Table 4 illustrates experimental data obtained from testing each type of bag wherein each bag was made from fibrous material composed of polyethelene terephthalate (PET) and paper pulp non-woven fibers having a weight of 65 gsm. Both Tables contain data from experiments involving Processes A and B. In Process A, the bag was submerged in a container containing 12 ounces of tap water for 5 minutes, removed, and then placed in a strainer over the same container for 10 seconds. In Process B, the bag was washed, wrung dry, and placed in a dryer on low heat for 15 minutes before repeating essentially the same experiment performed in Process A.
(59) TABLE-US-00003 TABLE 3 Viscose (Tencel by Lenzing) (100%), Weight 65 gsm Material Absorption Bag Size, Amount Remaining Weight Ratio (Water Design Width depth Weight of Water Water after Amount (without Absorbed to Process of Bag height (inches) Unit in Cup Soaking Absorbed adhesive) Material Weight) A T-shirt 12 7 22 Ounce 12 4.2 7.8 1.0 7.5:1 (Remaining (e.g., bag Gram 340.2 119.1 221.1 29 Water After 100) Soaking) A Wave Top 12 7 22 Ounce 12 4.8 7.2 0.9 8.1:1 (After (e.g. bag Gram 340.2 136.1 204.1 24.5 Soaking 5 600) minutes and Straining) B T-shirt 12 7 22 Ounce 12 4 8 1.0 7.3:1 (After (e.g., bag Gram 340.2 113.4 226.8 29 Soaking 5 100) minutes and Straining) B Wave Top 12 7 22 Ounce 12 4.6 7.4 0.9 8.1:1 (After (e.g. bag Gram 340.2 130.4 209.8 24.5 Soaking 5 600) minutes and Straining)
(60) TABLE-US-00004 TABLE 4 PET/Paper Pulp (50%:50%), Weight 65 gsm Absorption Material Ratio (Water Amount Remaining Weight Absorbed to Design Bag Size Weight of Water Water after Amount (without Material Process of Bag (inches) Unit in Cup Soaking Absorbed adhesive) Weight) A T-shirt 12 7 22 Ounce 12 5.3 6.7 1.1 5.9:1 (Remaining (e.g., bag Gram 340.2 150.3 189.9 32 Water After 100) Soaking) A Wave Top 12 7 22 Ounce 12 6.1 5.9 0.9 6.3:1 (After (e.g. bag Gram 340.2 172.9 167.3 26.7 Soaking 5 600) minutes and Straining) B T-shirt 12 7 22 Ounce 12 5.2 6.8 1.1 6.0:1 (After (e.g., bag Gram 340.2 147.4 192.8 32 Soaking 5 100) minutes and Straining) B Wave Top 12 7 22 Ounce 12 6.3 5.7 0.9 6.1:1 (After (e.g. bag Gram 340.2 178.6 161.6 26.7 Soaking 5 600) minutes and Straining)
(61) The devices and methods disclosed herein describe various embodiments of a reusable bag. In some embodiments, the exemplary reusable bag disclosed herein is composed of biodegradable and compostable material comprising wood pulp and another material such as, by way of non-limiting example, polyester or another plastic. In one aspect, the bags are formed of material 205 having a high flexibility such that the bag can be folded without permanent deformation. Given that the reusable bags disclosed herein are flexible and compactible without material deformation, the user may fold or flatten the reusable bag and store it (e.g., in a drawer or cabinet) easily. In addition, in another aspect, the bags may have a second use as a rag (e.g., as a so-called RagBag) having an absorbency of at least 2 to 1 of absorbed water weight to bag weight. In addition, the bag material may have a softness that will not scratch furniture or paint finishes, such as those on cars. In one aspect, the handle-o-meter stiffness test, the cantilever stiffness test, and/or the Gurley stiffness test of the material 205 is reflective of its softness. In a further feature of the bags disclosed herein, the material forming the bag, including the bonding agents (as described above with reference to
(62) In some instances, the reusable bag disclosed herein may be re-used several times as a shopping bag until it exhausts its usefulness as a carrying tool. At that time or at any time before bag degradation, several embodiments of reusable bags disclosed herein may be repurposed as reusable rags for household chores. For example, in some instances, the user may employ the reusable bag as a cleaning rag for wiping down household surfaces (e.g., counters, windows, or floors), cleaning a car, and/or mopping up spills. In between uses, the user can rinse, wash, and/or sanitize the reusable bags disclosed herein. The reusable bags disclosed herein are relatively inexpensive to manufacture and they may be reused multiple times in a myriad of ways before exhausting their usefulness. Accordingly, consumers may be more likely to invest in the purchase of these reusable bags than other, more expensive and less useful reusable bags. In addition, the extended lifespan of the reusable bags disclosed herein for purposes other than as carrying tools leads to less trash (e.g., in the form of plastic shopping bags and/or paper towels) entering the environment.
(63) As mentioned above, the reusable bags disclosed herein are configured for multiple re-use and re-purposing. For example, in at least one embodiment, the reusable bags disclosed herein (e.g., reusable bag 100) are configured to have a minimum lifetime capability of 125 or more uses in carrying at least 22 pounds over a distance of at least 175 feet. In testing for this durability and weight-bearing strength, a user may repeatedly conduct a walk test, in which he or she places at least 22 pounds inside the cavity of the bag, lifts the bag, carries the bag 175 feet, and places the bag down. The user then repeats the walk test 124 times to assess whether the bag preserves its carrying functionality through the 125 trials. In some instances, the bag is unloaded and re-loaded every 25 walk tests. The bag is considered to have failed the test if any of the following are true: (1) a hole greater than 3 cm in length in its longest dimension is observed; and (2) the handle of the bag tears or stretches to an extent that it becomes unusable or no longer supports the bag in a reasonable position. In addition, in some embodiments, the reusable bag 100 is capable of being washed (i.e., cleaned and disinfected) at least 100 times without degrading. In addition, in some embodiments, the fibrous material 205 of the reusable bag 100 is at least 2.25 mils thick. Moreover, in some embodiments, the reusable bag 100 meets the standards of the California Toxics in Packaging Prevention Act (i.e., no more than 100 ppm by total weight combined of Lead, Cadmium, Mercury, and Hexavalent Chromium). Moreover, in some embodiments, the reusable bag 100 meets any standards for minimum recycled content established by regulation adopted by the Department of Environment, City, and County of San Francisco.
(64) In some embodiments, the reusable bags described herein have equivalent weight-carrying capacities in both a dry and a wet condition (at least up to a given weight limit). In one example, a dry reusable bag may be able to carry the same weight (e.g., 22 pounds) as a wet reusable bag. Table 5 illustrates experimental data obtained from wet and dry carrying tests using two different reusable bags 100. One bag was made from fibrous material composed of Viscose (Tencel by Lenzing) non-woven fibers having a weight of 65 gsm, and the other bag was made from fibrous material composed of polyethelene terephthalate (PET) and paper pulp non-woven fibers having a weight of 65 gsm. Each bag was tested in the following manner: a 22 pound weight was placed in the cavity of the bag, the bag was carried 175 feet, the bag was set down, and the bag was carried another 175 feet. This exercise was repeated 125 times or until the bag failed the test. Failure of the test occurred if the bag broke or developed a tear as large as 3 cm in its longest dimension.
(65) TABLE-US-00005 TABLE 5 Wet/Dry Carrying Test Bag Size Weight (height depth Material (gsm) width in inches) Wet/Dry Carries Performance Viscose 65 12 6.5 22 Dry 125 Minor elongation; Some wear; No tears Viscose 65 12 6.5 22 Wet 42 Noticeable elongation near the weighted area; Minor wear; Failed when developed a 3 cm tear in bottom seam 60/40 PET Pulp 65 12 6.5 22 Dry 125 Minor MD elongation; Noticable CD elongation at bottom; No tears 60/40 PET Pulp 65 12 6.5 22 Wet 125 Minor MD elongation; Significant CD elongation at bottom; Noticable wear at bottom; Bag stretched and deformed yet still functional
(66) Persons of ordinary skill in the art will appreciate that the embodiments encompassed by the present disclosure are not limited to the particular exemplary embodiments described above. In that regard, although illustrative embodiments have been shown and described, a wide range of modification, change, and substitution is contemplated in the foregoing disclosure. It is understood that such variations may be made to the foregoing without departing from the scope of the present disclosure. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the present disclosure.