COFFEE MACHINE, CLOSING AND/OR TAMPING SYSTEM AND VALVE ARRANGEMENT SUITABLE FOR USE IN A COFFEE MACHINE
20230034233 · 2023-02-02
Assignee
Inventors
- Kasper Roelof LOOPSTRA (Eindhoven, NL)
- Tim Gerard TIBBE (Eindhoven, NL)
- Pieter Herman KLOKMAN (Eindhoven, NL)
- Bart-Jan ZWART (Eindhoven, NL)
- Gertrude Riëtte BAKKER-VAN DER KAMP (Eindhoven, NL)
- Anke Gerda SINNEMA (Eindhoven, NL)
- Tara Prasad PANDA (Eindhoven, NL)
Cpc classification
International classification
Abstract
A coffee machine is described. The coffee machine includes a water reservoir, a water heater, a water pump, a coffee vessel for receiving ground coffee, and a water delivery system having a water delivery head for delivering heated water to the coffee vessel. A closing and/or tamping system is provided for compacting the ground coffee in the coffee vessel by providing relative movement between the water delivery head and the coffee vessel. The closing and/or tamping system includes a hydraulic actuator, where a water outlet from the water pump is coupled to the hydraulic actuator by a first fluid coupling and the water outlet is coupled to the water delivery head by a second fluid coupling which includes a passive in-line valve. The passive in-line valve opens when a pressure reaches a desired pressure.
Claims
1. A coffee machine, comprising: a water reservoir (30); a water heater (34); a water pump (36); a coffee vessel (16) adapted to receive freshly ground coffee; a water delivery system having a water delivery head (40) for delivering heated water to the coffee vessel; and a closing and/or tamping system (42) for closing the coffee vessel and/or compacting ground coffee in the coffee vessel by providing relative movement between the water delivery head and the coffee vessel; wherein: the closing and/or tamping system comprises a hydraulic actuator (42); the water outlet from the water pump is coupled to the hydraulic actuator by a first fluid coupling (44); and the water outlet from the water pump (36) is coupled to the water delivery head by a second fluid coupling (46) which includes a passive in-line valve (48), wherein the passive in-line valve is adapted to open when the pressure reaches a desired pressure.
2. A coffee machine as claimed in claim 1, wherein the first fluid coupling (44) is located between the water reservoir and the hydraulic actuator without passing the water heater.
3. A coffee machine as claimed in claim 1 or 2, wherein the second fluid coupling (46) is located between the water reservoir and the water delivery head and passing the water heater (34).
4. A coffee machine as claimed in any one of claim 1-3, wherein the second fluid coupling (46) is located between the hydraulic actuator and the water delivery head.
5. A coffee machine as claimed in claim 1, wherein the first and second fluid couplings connect to each other at a branch point (50A) downstream of the water heater.
6. A coffee machine as claimed in any one of claims 1 to 5 further comprising a controller (38), wherein the controller is adapted to switch off the water heater during actuation of the hydraulic actuator and switch on the water heater during water delivery to the water delivery head.
7. A coffee machine as claimed in claim 6, wherein the passive valve (48) has a status detection system, and the controller receives valve status information from the status detection system.
8. A coffee machine as claimed in any one of claims 1 to 7, further comprising a stabilizing system adapted to retain the closing or tamping pressure during delivery of water to the water delivery head.
9. A coffee machine as claimed in claim 8, wherein the stabilizing system comprises a shut-off valve or a mechanical lock.
10. A coffee machine as claimed in any one of claims 1 to 9, wherein the water delivery head (40) is positionally fixed and the hydraulic actuator of the closing and/or tamping system is adapted for displacing the coffee vessel (16) or part thereof relative to the fixed water delivery head thereby to provide closing of the coffee vessel and/or tamping of coffee grounds contained in the coffee vessel.
11. A coffee machine as claimed in any one of claims 1 to 10, wherein the hydraulic actuator is adapted for displacing the coffee vessel (16) or part thereof up and down.
12. A coffee machine as claimed in any one of claims 1 to 11, comprising a main housing (12) having an exterior mounting port (14), wherein the coffee vessel is fitted to the exterior mounting port and is removable from the mounting port by the user.
13. A coffee machine as claimed in any one of claims 1 to 12, wherein the coffee vessel (16) comprises a filter or filter basket and a support (18), and wherein the hydraulic actuator is for displacing the filter or filter basket relative to the support or for displacing the filter basket and the support together.
14. A coffee machine as claimed in any one of claims 1 to 13, further comprising a bean reservoir (54) and a coffee grinder (56) having a ground coffee outlet.
15. A coffee machine as claimed in claim 14, comprising a controller (38), which is adapted to control at least one of: the heating of water; the grinding of coffee beans; the dosing of ground coffee to the coffee vessel; the displacement of the coffee vessel relative to the water delivery head; and the delivery of hot water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0089] For a better understanding of the invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0104] The invention will be described with reference to the Figures.
[0105] It should be understood that the detailed description and specific examples, while indicating exemplary embodiments of the apparatus, systems and methods, are intended for purposes of illustration only and are not intended to limit the scope of the invention. These and other features, aspects, and advantages of the apparatus, systems and methods of the present invention will become better understood from the following description, appended claims, and accompanying drawings. It should be understood that the Figures are merely schematic and are not drawn to scale. It should also be understood that the same reference numerals are used throughout the Figures to indicate the same or similar parts.
[0106] This invention relates in particular to a coffee machine which comprises a water reservoir, water heater, water pump, coffee vessel for receiving ground coffee and a water delivery system having a water delivery head for delivering heated water to the coffee vessel. A closing and/or tamping system is for closing the coffee vessel and/or compacting ground coffee in the coffee vessel by providing relative movement between the water delivery head and the coffee vessel. The closing and/or tamping system comprises a hydraulic actuator, wherein the water outlet from the water pump is coupled to the hydraulic actuator by a first fluid coupling and the water outlet from the water pump is coupled to the water delivery head by a second fluid coupling which includes a passive in-line valve. The passive in-line valve opens when the pressure reaches a desired tamping pressure.
[0107]
[0108] The coffee machine 10 comprises a main housing 12 having an exterior mounting port 14, for receiving a coffee vessel 16. The illustrated machine further comprises a steam nozzle 24.
[0109] The coffee vessel 16 may comprise a filter or filter basket 17 (see
[0110] The term “coffee vessel” in this description is used generally to denote a container which is filled with ground coffee and is subsequently closed to form a brew chamber in which the coffee is brewed.
[0111] In the case of a manual machine, this brew chamber may be considered to be “external” as it is formed by an external part, i.e. the removable coffee vessel (which may have the form of a conventional portafilter). In the case of a hybrid type machine, the brew chamber may be considered to be at least partly external, because it is formed by an external, removable part. However, the ground coffee is delivered internally. For both machine types, discharging of the puck after brewing is performed externally, by a user. In the case of a fully automatic machine, the brew chamber may be considered to be internal. The coffee vessel is an internal part of the machine, that is not removed before and after each brewing cycle.
[0112] The term coffee vessel is intended to cover all of these possibilities, so that the actual item referred to depends on the type of machine being referred to. The coffee vessel will include a part that immediately contains the coffee. This may, for example, include a filter or filter basket.
[0113] The main housing 12 contains a hydraulic circuit which provides fluid couplings between a water supply (typically a water reservoir), an internal water heater and a water delivery system having a water delivery head for delivering heated water to the coffee vessel 16.
[0114]
[0115]
[0116] The water delivery system comprises a fluid passage for delivering heated water to the water delivery head 40, which in turn delivers the heated water to the coffee vessel 16. The water delivery head comprises a water distribution disc. The water distribution disc provides an area of water delivery to the ground coffee. The water delivery head may further comprise a filter that enables the passage of water while also retaining the ground coffee so that it may be compacted during tamping.
[0117] A closing and tamping system is provided for compacting the ground coffee in the coffee vessel by providing relative movement between the water delivery head 40 and the coffee vessel 16. This relative displacement closes the coffee vessel to form a closed chamber, i.e. a brew chamber. It furthermore applies force to the ground coffee to perform tamping. In the specific example shown, the relative movement is achieved by moving the coffee vessel 16 rather than by moving the water delivery head 40.
[0118] The closing and tamping system includes a hydraulic actuator 42, comprising a piston which is driven by hydraulic pressure. The hydraulic actuator may further comprise a return spring (not shown), to help retracting the piston after brewing.
[0119] A water outlet from the water pump 36 is coupled to the hydraulic actuator 42 by a first fluid coupling 44. The water outlet from the water pump is also coupled to the water delivery head 40 by a second fluid coupling 46. The second fluid coupling includes a passive in-line valve 48. The passive in-line valve opens when the pressure at the inlet side of the hydraulic actuator (i.e. at branch point 50A) reaches a desired pressure, e.g. a desired tamping pressure.
[0120] Below this pressure, the valve 48 stays closed. There may be hysteresis, so that the valve 48 opens at a first threshold pressure (an opening pressure), but only recloses when a lower second threshold pressure (a closing pressure) is reached. Alternatively, there may be only one threshold pressure.
[0121] In this way, the water pump 36 is used for both water delivery for brewing as well as water delivery for closing and tamping. The passive in-line valve 48 switches automatically between these two water delivery functions, without the need for user interaction or electrical actuators. The passive valve 48 opens for instance when a tamping pressure has been reached, i.e. when tamping has been completed. Water delivery then takes place to the water delivery head via the open valve 48. During this water delivery to the water delivery head, the tamping pressure is maintained.
[0122] In cases where no tamping of the coffee ground is desired, the same system may be used to merely close the coffee vessel 16. In such case, the passive in-line valve 48 may open when a closing pressure has been reached.
[0123] It is also conceivable that closing of the coffee vessel is done via a different mechanism, e.g. manually. In such case, aforementioned system may be used to merely tamp the coffee grounds. The passive in-line valve 48 may then again open when a suitable tamping pressure has been reached, i.e. when tamping has been completed.
[0124] The passive valve 48 functions as a pressure controlled system in that it responds to the prevailing pressure. Thus, the closing and/or tamping is reliable and repeatable. By implementing pressure control, the desired closing and/or tamping pressure may be applied to any volume of coffee within the coffee vessel, which is not simple to achieve if position control is employed.
[0125] In the example shown in
[0126] In order to know when to switch on and off the heater, the passive valve 48 may include a status (open/closed) detection system, and the controller 38 may receive valve status information (open/closed) 52 from the status detection system. A suitable example of a passive valve with a status detection system is described further below. Alternatively, the hydraulic actuator 42 may be provided with a detection means, to distinguish between closing/tamping on the one hand and brewing on the other hand, e.g. based on a position of the piston inside the hydraulic actuator.
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[0128] In
[0129] In
[0130] Cold water may again be used for closing and/or tamping and hot water may be used for brewing. The heating takes place between the hydraulic actuator and the water delivery head. This avoids cooling of the water during the closing and/or tamping process and reduces energy usage.
[0131] As mentioned above, after opening of the valve 48, the closing or tamping pressure needs to be retained during delivery of water to the water delivery head 40. For this purpose a stabilizing system may be used. As will be explained below in further detail, this stabilizing system may comprise various active and/or passive flow components, e.g. a shut-off valve, a mechanical lock, a check valve 51 and/or a flow restriction 53. Further, the area ratio of the piston may play a role, as will be explained below. All stabilizing components may be tuned so as to maintain for instance a desired tamping (or closing) force, whilst allowing sufficient water to flow to and through the brew chamber. Some of the aforementioned valves may be embodied as overpressure valve, to function as safety device and limit the amount of force exerted during closing, tamping and/or brewing.
[0132] When water is pumped into the hydraulic actuator 42, the actuator is closed so that pressure can built up and move the piston upward. At the end of the brewing cycle, this water needs to be drained from the actuator to allow the piston to retract. Optionally, a return spring may be provided (not shown) to help the piston retracting.
[0133] To drain water from the hydraulic actuator, a return path may be provided between the hydraulic actuator 42 and the water reservoir 30, as shown in
[0134] In all examples of
[0135] The illustrated check valve(s) 51 are arranged to prevent back flow from the hydraulic actuator 42. Such back flow would otherwise allow the piston to lower and the brew chamber to open. Back flow may for instance occur in coffee machines that include a pre-brew step. During such a pre-brew step, the water pump 36 is briefly switched on to dose a small amount of water onto the coffee grounds, then switched off to allow the coffee grounds to bloom, and then switched on again to start the actual brewing process. During the time that the pump is switched off, pressure may drop and back flow from the hydraulic actuator 42 may occur. In the illustrated examples, this is prevented by the check valve(s) 51.
[0136] The check valve(s) 51 may also be advantageous in case the area ratio of the piston is sub-optimal, i.e. the ratio between the cross sectional area inside the hydraulic actuator 42 that is subjected to the water pressure supplied by the pump, and the cross sectional area inside the brew chamber, that is subjected to the brew pressure during brewing. If this area ratio is not appropriate, the force exerted on the piston by the brew pressure (and, optionally, the return spring) may be larger than the force exerted on the piston by the water pressure supplied by the pump. By preventing any water exiting the hydraulic actuator 42 by means of a check valve 51 as explained above, it can be avoided that the piston starts retracting. In such case, preferably an overpressure valve may be provided as well, to act as safety valve by avoiding the pressure inside the hydraulic actuator 42 from reaching too high values.
[0137] Alternatively or additionally, the area ratio may be optimized. The significance of this area ratio is now explained. During tamping, the ground coffee is compressed. The more the coffee is compressed, the more counter-pressure it generates when water is pumped through. As the entire system is connected to the same pump, an increase in brew pressure (created by the ground coffee as water is forced through) will also increase the pressure in the hydraulic actuator used to tamp the coffee. This causes more force to be exerted on the ground coffee, compressing it further. This, in turn will increase the brew pressure, which increases the tamping pressure, etc. This can lead to the system blocking itself given enough time.
[0138] By adjusting the area ratio, a ratio of abovementioned counteracting forces can be adapted, allowing the piston to move slightly during brewing. This is one way to prevent the system from blocking. In such case, preferably a safety lock may be provided as well to prevent the brewing chamber from opening accidentally because of the piston movement.
[0139] Alternatively or additionally, a hydraulic restriction (resistance) 53 may be added in the circuit, as illustrated in
[0140] From the above it is clear that the pressures and forces acting on the piston during use, if not balanced well, may cause the brew chamber to open up inadvertently during brewing or cause the piston to provide tamping with such force that no water can pass through the ground coffee, thus blocking the system. The pressures, forces and flow rates prevailing in the system may further depend on the amount of ground coffee in the brew chamber and/or the grind size.
[0141] The pressures, forces and flow rates may be balanced by tuning the piston area ratio, the piston return spring force (if present) and/or the size of the restriction 53. Furthermore, check valves 51 may be added to prevent back flow from the actuator.
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[0144] In
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[0146] The water delivery head 40 may comprise an inlet filter for the coffee vessel and the filter 17 forms or comprises an outlet filter. The tamping is between these two filters. The coffee vessel may even not include a filter, since both filters may be implemented as separate items, for example separately mounted into the main housing of the machine. Thus, many different configurations are possible.
[0147] In
[0148] In
[0149] By displacing the coffee vessel rather than the water delivery head to implement the closing and/or tamping process, no movement is needed of fluid passageways in the machine, which simplifies the construction. In the case where the coffee vessel is visible from the exterior, such as typically is the case in a hybrid and manual espresso machine, the closing and/or tamping process may become a visible part of the coffee making process, because movement of the external coffee vessel may be visible or easily made visible.
[0150] In the example shown, the drive arrangement displaces the coffee vessel up and down. This is shown as a simple linear translation of the coffee vessel towards and away from the static water delivery head 40. Other displacements are however possible, for example a pivoting movement or even a lateral movement.
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[0152] There is, however, an additional advantage which can be achieved when displacing the coffee vessel up and down. This additional advantage can be seen in
[0153] The drive arrangement displaces the coffee vessel between a first and second position. The first position is during delivery of ground coffee as shown in
[0154] In this way, steam rising from the coffee vessel during the brewing process of
[0155] The coffee vessel or the drive arrangement may also be adapted to physically close the ground coffee outlet 58 during the delivery of heated water to the coffee vessel through the water delivery head. This provides further isolation of the coffee in the grinder and reservoir from steam produced during brewing.
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[0159] In
[0160] In
[0161] Once fully lowered, the coffee vessel may be removed and emptied by the user.
[0162] In all of the examples above, the water delivery head 40 is positionally fixed with respect to the main housing 12, and the hydraulic actuator 42 of the closing and/or tamping system displaces the coffee vessel 16 (or part thereof) relative to the water delivery head 40 to provide closing of the brew chamber and tamping. In other examples (not shown), the coffee vessel 16 may be fixed or stationary, and the hydraulic actuator 42 may be arranged to displace the water delivery head 40 or part thereof (e.g. its inlet filter) relative to the coffee vessel 16, to provide closing and/or tamping.
[0163] In other examples, the coffee machine may be a manual type coffee machine, without bean reservoir 54 and grinder 56.
[0164] In other examples, the coffee machine may be a full automatic type coffee machine, with a coffee vessel that is internally mounted, instead of removably mountable to an exterior mounting port 14.
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[0166] The passive valve illustrated in
[0167] The passive valve arrangement comprises a housing 90a, 90b which defines an inlet channel 92 and an outlet channel 94.
[0168] A valve membrane 96 is arranged between the inlet channel and the outlet channel and has an open state and a closed state. In the example shown, the valve membrane 96 has a disc shape, with the inlet channel 92 opening to a central portion of the valve membrane, and the outlet channel opening to an edge area of the valve membrane.
[0169] A drive member 98, in this example formed as a piston, is driven along a drive member axis 100 by the bias of a spring (not shown), for urging the valve membrane to the closed state. The valve membrane moves to the open state against the bias of the spring in response to the pressure present at the inlet channel 92.
[0170] To the extent described above, the valve design is as described in WO2018/122055 to which reference is provided.
[0171] This design may be modified by the incorporation of a sensing mechanism, which may be based on capacitive measurement, optical detection, or magnetic sensing, based on the bottom and/or top position of the drive member 98. The sensing mechanism is chosen to prevent any significant influence to the valve opening pressure.
[0172] One example of suitable modification to the design of WO2018/122055 is to provide first and second sensor terminals, generally shown as 102. In this example, they move together and apart with movement of the drive member 98.
[0173] This may be used to provide contact/non-contact sensing to provide a binary detection signal. Alternatively, capacitance measurement may be employed to give a range of detection values for the valve opening distance.
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[0175] Each sensor terminal may be mounted at a fixed position along the drive member axis 100. One of the first and second sensor terminals deforms or moves orthogonally to the drive member axis by the action of the cam. This changes a spacing between the first and second sensor terminals.
[0176] This provides a passive valve with an integrated compact and low cost valve status detector. This enables the valve function to be monitored, so that control actions may be taken which depend on the valve status, as has been explained above. The cam 104 enables the valve status detector to operate with lateral movement, thereby limiting the space taken up by the detector.
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[0178] A first sensor terminal 110 comprises a contact arm 112 which is biased inwardly (i.e. towards the axis 100) to contact a second sensor terminal 120 when the contact arm 112 is not engaged by the cam, and is moved outwardly away from the second sensor terminal 120, against the bias of the contact arm, when the contact arm is engaged by the cam. The illustrated contact arm 112 has a contact bump 113 and a tab 114. The cam engages with the tab 114 to move the contact arm against the bias when the tab 114 is pushed outwardly, and the contact arm springs back when the cam is removed.
[0179] The first sensor terminal in the example shown comprises a base arm 116 connected to the contact arm 112 by a sprung bend 118. The cam thus drives the two arms 112, 116 of the first sensor terminal together against the bias of the bend when the tab is pushed outwardly, and the two arms spring apart when the cam is removed. This enables a one-piece component for each sensor terminal.
[0180] The opposite ends of the sensor terminals 110, 120 form a male connector, with integrated connector pins 122. This male connector is preferably arranged at a lateral outer edge of the valve arrangement.
[0181] The first and second sensor terminals 110, 120 make and break contact by the action of the cam 104. The valve status detector is thus a contact/non-contact sensor in this example, giving a binary output representing the valve state. An alternative is to provide an analog signal, for example based on a change of capacitance or resistance as a function of displacement and hence distance between the sensor terminals.
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[0185] The passive valve is normally closed because in the absence of an inlet pressure, the spring biases the drive member 98 against the valve membrane 96. The drive member is thus driven downwardly (for the orientation used in the figures). This means the cam 104 is engaged with the tab 114 so that the contact between the sensor terminals is broken. This provides zero current consumption of the sensor in this normally closed state of the passive valve.
[0186] It also means that the contacts (contact bump 113) are normally separated. When in contact, material corrosion is more rapid. Thus, limiting the amount of contact time limits the corrosion, and limits the amount of design effort needed to ensure corrosion resistance over the device lifetime. For example, a thinner layer of gold or other passivating metal may suffice.
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[0190] The description of the hydraulic circuit examples above, and the use of the passive valve, relate to a hybrid type coffee machine. However, many of the concepts above apply also to manual and full automatic type coffee machines.
[0191] Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. If the term “adapted to” is used in the claims or description, it is noted the term “adapted to” is intended to be equivalent to the term “configured to”. Any reference signs in the claims should not be construed as limiting the scope.