Method for inspecting magnetron
09977070 ยท 2018-05-22
Assignee
Inventors
- Kazushi Kaneko (Miyagi, JP)
- Hideo Kato (Miyagi, JP)
- Kazunori Funazaki (Miyagi, JP)
- Eiji TAKAHASHI (Miyagi, JP)
Cpc classification
International classification
Abstract
A magnetron can be inspected with high accuracy. A life of the magnetron is determined on the basis of a comparison between a current parameter, which indicates a current status of the magnetron and is obtained from the one or more measurement values for specifying a current status of the magnetron at a time point when a time period having a predetermined duration or more has elapsed after generation of a high frequency power by the magnetron is started, and a difference between a power of a progressive wave and a set power is equal to or lower than a first predetermined value and a power of a reflection wave is equal to or lower than a second predetermined value, and an initial parameter, which indicates an initial status of the magnetron and corresponds to the current parameter.
Claims
1. A method for inspecting a magnetron, comprising: starting generation of a high frequency power by a magnetron based on a set power; detecting one or more measurement values for specifying a status of the magnetron; and determining, with at least one processor, whether or not use conditions are satisfied, wherein the determining includes: determining whether or not a time period having a predetermined duration or more has elapsed after a start time point at which the generation of the high frequency power by the magnetron is started; determining whether or not a difference between a power of a progressive wave based on the high frequency power generated by the magnetron and the set power is equal to or lower than a first predetermined value; determining whether or not a power of a reflection wave outputted from a directional coupler provided between the magnetron and a load is equal to or lower than a second predetermined value; and determining that the use conditions are satisfied if the time period having the predetermined duration or more has elapsed after the start time point, the difference between the power of the progressive wave and the set power is equal to or lower than the first predetermined value, and the power of the reflection wave is equal to or lower than the second predetermined value, wherein if it is determined that the use conditions are satisfied, determining, with the at least one processor, a life of the magnetron on the basis of a comparison between a current parameter, which indicates a current status of the magnetron and is obtained from the one or more measurement values at a time point satisfying the use conditions, and an initial parameter, which indicates an initial status of the magnetron and corresponds to the current parameter, and if it is determined that the use conditions are not satisfied, detecting one or more measurement values for specifying the status of the magnetron until the use conditions are satisfied.
2. The method of claim 1, wherein the current parameter includes a current high frequency conversion efficiency of the magnetron, the high frequency conversion efficiency is a value obtained by dividing a power of a progressive wave included in the one or more measurement values by an input power inputted to the magnetron, and in the determining of the life of the magnetron, when the current high frequency conversion efficiency is decreased by a predetermined ratio or more as compared with an initial high frequency conversion efficiency of the magnetron included in the initial parameter, the life of the magnetron is detected.
3. The method of claim 2, further comprising: predicting a remaining time period to the life of the magnetron, wherein in the predicting of the remaining time period, a current use time period of the magnetron corresponding to the current high frequency conversion efficiency is obtained by referring to data in which the use time period of the magnetron is corresponded to the high frequency conversion efficiency of the magnetron, and a difference between a predetermined life of the magnetron and the current use time period of the magnetron is obtained as the remaining time period.
4. The method of claim 2, further comprising: predicting a remaining time period to the life of the magnetron, wherein in the predicting of the remaining time period, a constant A is calculated by substituting a current use time period t.sub.c of the magnetron, the initial high frequency conversion efficiency .sub.ic, and the current high frequency conversion efficiency .sub.m in an equation (9)
5. The method of claim 1, further comprising: obtaining a first basic offset value B.sub.OFFSET(T.sub.L) as an output of a first function by inputting an elapsed time period T.sub.L from the start time point to the time point when the use conditions are satisfied to the first function, the first function defining a relationship between an elapsed time period t.sub.A from a time point at which a continuous generation of the high frequency power by the magnetron under a predetermined power of the progressive wave is started to a preset time point during the continuous generation of the high frequency power and a first basic offset value B.sub.OFFSET(t.sub.A) as an absolute value of a difference between a high frequency conversion efficiency of the magnetron at the preset time point and a convergence value of the high frequency conversion efficiency of the magnetron during the continuous generation of the high frequency power by the magnetron under the predetermined power of the progressive wave; obtaining a coefficient B.sub.(P.sub.fm) as an output of a second function by inputting a measurement value P.sub.fm for the power of the progressive wave at the time point when the use conditions are satisfied to the second function, the second function defining a relationship between a power P.sub.A of the progressive wave and a coefficient B.sub.(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in the high frequency conversion efficiency of the magnetron during the continuous generation of the high frequency power by the magnetron under the power of the progressive wave with respect to a predetermined maximum value of the first basic offset value B.sub.OFFSET(t.sub.A); obtaining a coefficient C.sub. by dividing an offset value for the high frequency conversion efficiency of the magnetron obtained during the continuous generation of the high frequency power by the magnetron just before a stop time period during which the magnetron stops the generation of the high frequency power just before the start time point by the predetermined maximum value of the first basic offset value B.sub.OFFSET(t.sub.A); obtaining a coefficient D.sub.(T.sub.S) as an output of a third function by inputting the stop time period T.sub.S to the third function, the third function defining a relationship between a stop time period t.sub.SA during which the magnetron stops the generation of the high frequency power and a coefficient D.sub.(t.sub.SA) indicating a ratio of a maximum variation in the high frequency conversion efficiency of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for the stop time period with respect to a maximum variation in the high frequency conversion efficiency of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period; obtaining an offset value .sub.OFFSET for the high frequency conversion efficiency of the magnetron by substituting the first basic offset value B.sub.OFFSET(T.sub.L), the coefficient B.sub. (P.sub.fm), the coefficient C.sub., and the coefficient D.sub.(T.sub.S) in an equation (1)
[Numerical expression 2]
.sub.C=.sub.m.sub.OFFSET(2), wherein the current parameter includes the correction value .sub.C for the high frequency conversion efficiency, and in the determining of the life of the magnetron, when the correction value .sub.C for the high frequency conversion efficiency included in the current parameter is decreased by a predetermined ratio or more as compared with an initial high frequency conversion efficiency of the magnetron included in the initial parameter, the life of the magnetron is detected.
6. The method of claim 1, wherein the current parameter includes an absolute value of a measurement value for an anode voltage of the magnetron, which is included in the one or more measurement values, at the time point when the use conditions are satisfied, as an absolute value of a current anode voltage of the magnetron, and in the determining of the life of the magnetron, when the absolute value of the current anode voltage of the magnetron included in the current parameter is increased by a predetermined value or more as compared with an absolute value of an initial anode voltage of the magnetron included in the initial parameter, the life of the magnetron is detected.
7. The method of claim 1, further comprising: obtaining a second basic offset value VB.sub.OFFSET(T.sub.L) as an output of a fourth function by inputting an elapsed time period T.sub.L from the start time point to the time point when the use conditions are satisfied to the fourth function, the fourth function defining a relationship between an elapsed time period t.sub.A from a time point at which a continuous generation of the high frequency power by the magnetron under a predetermined power of the progressive wave is started to a preset time point during the continuous generation of the high frequency power and a second basic offset value VB.sub.OFFSET(t.sub.A) as an absolute value of a difference between an anode voltage of the magnetron at the preset time point and a convergence value of the anode voltage of the magnetron during the continuous generation of the high frequency power by the magnetron under the predetermined power of the progressive wave; obtaining a coefficient B.sub.V(P.sub.fm) as an output of a fifth function by inputting a measurement value P.sub.fm for the power of the progressive wave at the time point when the use conditions are satisfied to the fifth function, the fifth function defining a relationship between a power P.sub.A of the progressive wave and a coefficient B.sub.V(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in the anode voltage of the magnetron during the continuous generation of the high frequency power by the magnetron under the power P.sub.A of the progressive wave with respect to a predetermined maximum value of the second basic offset value VB.sub.OFFSET(t.sub.A); obtaining a coefficient C.sub.V by dividing an offset value for the anode voltage of the magnetron obtained during the generation of the high frequency power by the magnetron just before a stop time period during which the magnetron stops the generation of the high frequency power just before the start time point by the predetermined maximum value of the second basic offset value VB.sub.OFFSET(t.sub.A); obtaining a coefficient D.sub.V(T.sub.S) as an output of a sixth function by inputting the stop time period T.sub.S to the sixth function, the sixth function defining a relationship between a stop time period t.sub.SA during which the magnetron stops the generation of the high frequency power and a coefficient D.sub.V(t.sub.SA) indicating a ratio of a maximum variation in the anode voltage of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for the stop time period with respect to a maximum variation in the anode voltage of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period; obtaining an offset value V.sub.OFFSET for the anode voltage of the magnetron by substituting the second basic offset value VB.sub.OFFSET(T.sub.L), the coefficient B.sub.V(P.sub.fm), the coefficient C.sub.V, and the coefficient D.sub.V(T.sub.S) in an equation (3)
[Numerical expression 4]
V.sub.C=|V.sub.m|V.sub.OFFSET(4), wherein in the determining of the life of the magnetron, when the correction value V.sub.C for the absolute value of the anode voltage included in the current parameter is increased by a predetermined value or more as compared with an absolute value of an initial anode voltage of the magnetron included in the initial parameter, the life of the magnetron is detected.
8. The method of claim 1, wherein the current parameter includes a measurement value for an anode current of the magnetron, which is included in the one or more measurement values at the time point when the use conditions are satisfied, as a current anode current of the magnetron, and in the determining of the life of the magnetron, when the current anode current of the magnetron included in the current parameter is increased by a predetermined value or more as compared with an initial anode current of the magnetron included in the initial parameter, the life of the magnetron is detected.
9. The method of claim 1, further comprising: obtaining a third basic offset value IB.sub.OFFSET(T.sub.L) as an output of a seventh function by inputting an elapsed time period T.sub.L from the start time point to the time point when the use conditions are satisfied to the seventh function, the seventh function defining a relationship between an elapsed time period t.sub.A from a time point at which a continuous generation of the high frequency power by the magnetron under a predetermined power of a progressive wave is started to a preset time point during the continuous generation of the high frequency power and a third basic offset value IB.sub.OFFSET(t.sub.A) as an absolute value of a difference between an anode current of the magnetron at the preset time point and a convergence value of the anode current of the magnetron during the continuous generation of the high frequency power by the magnetron under the predetermined power of the progressive wave; obtaining a coefficient B.sub.I(P.sub.fm) as an output of an eighth function by inputting a measurement value P.sub.fm for the power of the progressive wave at the time point when the use conditions are satisfied to the eighth function, the eighth function defining a relationship between a power P.sub.A of the progressive wave and a coefficient B.sub.I(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in the anode current of the magnetron during the continuous generation of the high frequency power by the magnetron under the power of the progressive wave with respect to a predetermined maximum value of the third basic offset value IB.sub.OFFSET(t.sub.A); obtaining a coefficient C.sub.I by dividing an offset value for the anode current of the magnetron obtained during the generation of the high frequency power by the magnetron just before a stop time period during which the magnetron stops the generation of the high frequency power just before the start time point by the predetermined maximum value of the third basic offset value IB.sub.OFFSET(t.sub.A); obtaining a coefficient D.sub.I(T.sub.S) as an output of a ninth function by inputting the stop time period T.sub.S to the ninth function, the ninth function defining a relationship between a stop time period t.sub.SA during which the magnetron stops the generation of the high frequency power and a coefficient D.sub.I(t.sub.SA) indicating a ratio of a maximum variation in the anode current of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for the stop time period with respect to a maximum variation in the anode current of the magnetron during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period; obtaining an offset value I.sub.OFFSET for the anode current of the magnetron by substituting the third basic offset value IB.sub.OFFSET(T.sub.L), the coefficient B.sub.I(P.sub.fm), the coefficient C.sub.I, and the coefficient D.sub.I(T.sub.S) in an equation (5)
[Numerical expression 6]
I.sub.C=I.sub.m+I.sub.OFFSET(6), wherein in the determining of the life of the magnetron, when the correction value I.sub.C for the anode current included in the current parameter is increased by a predetermined value or more as compared with an initial anode current of the magnetron included in the initial parameter, the life of the magnetron is detected.
10. The method of claim 1, wherein the current parameter includes a measurement value for a peak frequency of the progressive wave included in the one or more measurement values at the time point when the use conditions are satisfied, as a current peak frequency of the progressive wave, and in the determining of the life of the magnetron, when the current peak frequency of the progressive wave included in the current parameter is decreased by a predetermined value or more as compared with an initial peak frequency of the progressive wave included in the initial parameter, the life of the magnetron is detected.
11. The method of claim 1, further comprising: obtaining a fourth basic offset value FB.sub.OFFSET(T.sub.L) as an output of a tenth function by inputting an elapsed time period T.sub.L from the start time point to the time point when the use conditions are satisfied to the tenth function, the tenth function defining a relationship between an elapsed time period t.sub.A from a time point at which a continuous generation of the high frequency power by the magnetron under a predetermined power of a progressive wave is started to a preset time point during the continuous generation of the high frequency power and a fourth basic offset value FB.sub.OFFSET(t.sub.A) as an absolute value of a difference between a peak frequency of a progressive wave of the magnetron at the preset time point and a convergence value of the peak frequency of the progressive wave of the magnetron during the continuous generation of the high frequency power by the magnetron under the predetermined power of the progressive wave; obtaining a coefficient B.sub.F(P.sub.fm) as an output of an eleventh function by inputting a measurement value P.sub.fm for the power of the progressive wave at the time point when the use conditions are satisfied to the eleventh function, the eleventh function defining a relationship between a power P.sub.A of the progressive wave and a coefficient B.sub.F(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in the peak frequency of the progressive wave during the continuous generation of the high frequency power by the magnetron under the power P.sub.A of the progressive wave with respect to a predetermined maximum value of the fourth basic offset value FB.sub.OFFSET(t.sub.A); obtaining a coefficient C.sub.F by dividing an offset value for the peak frequency of the progressive wave obtained during the generation of the high frequency power by the magnetron just before a stop time period during which the magnetron stops the generation of the high frequency power just before the start time point by the predetermined maximum value of the fourth basic offset value; obtaining a coefficient D.sub.F(T.sub.S) as an output of a twelfth function by inputting the stop time period T.sub.S to the twelfth function, the twelfth function defining a relationship between a stop time period t.sub.SA during which the magnetron stops the generation of the high frequency power and a coefficient D.sub.F(t.sub.SA) indicating a ratio of a maximum variation in the peak frequency of the progressive wave during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for the stop time period with respect to a maximum variation in the peak frequency of the progressive wave during the continuous generation of the high frequency power by the magnetron immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period; obtaining an offset value F.sub.OFFSET for the peak frequency of the progressive wave by substituting the fourth basic offset value FB.sub.OFFSET(T.sub.L), the coefficient B.sub.F(P.sub.fm), the coefficient C.sub.F, and the coefficient D.sub.F(T.sub.S) in an equation (7)
[Numerical expression 8]
F.sub.C=F.sub.mF.sub.OFFSET(8), wherein in the determining of the life of the magnetron, when the correction value F.sub.C for the peak frequency of the progressive wave included in the current parameter is decreased by a predetermined value or more as compared with an initial peak frequency of the progressive wave included in the initial parameter, the life of the magnetron is detected.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the detailed description that follows, embodiments are described as illustrations only since various changes and modifications will become apparent to those skilled in the art from the following detailed description. The use of the same reference numbers in different figures indicates similar or identical items.
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DETAILED DESCRIPTION
(26) In the following detailed description, reference is made to the accompanying drawings, which form a part of the description. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. Furthermore, unless otherwise noted, the description of each successive drawing may reference features from one or more of the previous drawings to provide clearer context and a more substantive explanation of the current exemplary embodiment. Still, the exemplary embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein. It will be readily understood that the aspects of the present disclosure, as generally described herein and illustrated in the drawings, may be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
(27) An example of a plasma processing apparatus including a magnetron to be inspected by a method according to an exemplary embodiment will be described.
(28) The plasma processing apparatus 10 includes a processing vessel 12, a gas supply unit 13, a mounting table 14, a plasma generation device 19, and a control unit 15. In the processing vessel 12, there is formed an inner space in which a plasma process is performed on the target object W. The gas supply unit 13 is configured to supply a processing gas for the plasma process into the processing vessel 12. The mounting table 14 is configured to hold the target object W thereon. The plasma generation device 19 is configured to generate plasma within the processing vessel 12. Further, the control unit 15 is configured to control the overall operations of the plasma processing apparatus 10. The control unit 15 controls operations of the plasma processing apparatus 10 including a flow rate of a gas supplied from the gas supply unit 13, a pressure within the processing vessel 12, and the like.
(29) The processing vessel 12 includes a bottom portion 21 and a sidewall 22. The bottom portion 21 is located under the mounting table 14. The sidewall 22 has a substantially cylindrical shape and is extended upwards from an edge of the bottom portion 21. A gas exhaust hole 23 for gas exhaust is formed through a part of the bottom portion 21 of the processing vessel 12.
(30) A cover member 24, a dielectric window 16, and an O-ring 25 are provided at an upper portion of the processing vessel 12. The cover member 24 is provided on the upper portion of the processing vessel 12, and the O-ring 25 is interposed between the cover member 24 and the dielectric window 16. An opening is formed at the upper portion of the processing vessel 12, and the opening is closed to be airtightly sealed by the cover member 24, the dielectric window 16, and the O-ring 25.
(31) The gas supply unit 13 includes a first gas supply unit 26 and a second gas supply unit 27. The first gas supply unit 26 is configured to supply a gas toward a central portion of the target object W through a first flow path. The second gas supply unit 27 is configured to supply a gas through a second flow path provided above and outside the target object W. The first flow path of the first gas supply unit 26 communicates with a gas supply hole 30a. The gas supply hole 30a is formed at a central portion of the dielectric window 16 in a diametrical direction thereof. The first gas supply unit 26 is connected to a gas supply system 29. The gas supply system 29 is configured to control a flow rate of the gas supplied to the first gas supply unit 26. The second gas supply unit 27 includes multiple gas supply holes 30b. These gas supply holes 30b are formed at positions of an upper portion of the sidewall 22. Further, the multiple gas supply holes 30b are arranged at a regular distance therebetween in a circumferential direction. The same kind of gas may be supplied to the first gas supply unit 26 and the second gas supply unit 27 from the same gas source. Otherwise, different kinds of gases may be supplied to the first gas supply unit 26 and the second gas supply unit 27.
(32) The mounting table 14 includes a lower electrode. The lower electrode is electrically connected to a high frequency power supply 38 for high frequency bias via a matching unit 39. The high frequency power supply 38 is configured to output a high frequency power of, for example, 13.56 MHz having a predetermined power (bias power). The matching unit 39 includes a matching device configured to match an impedance at the side of the high frequency power supply 38 and an impedance at a load side mainly such as an electrode, plasma, and the processing vessel 12. Within the matching device of the matching unit 39, a blocking capacitor for generating a self-bias is included. Further, during a plasma process, a bias voltage may be applied to the mounting table 14 when necessary.
(33) Further, the mounting table 14 further includes an electrostatic chuck, and the target object W may be held thereon. Furthermore, the mounting table 14 may include a temperature control device 33 such as a heater for heating. The mounting table 14 is supported on an insulating cylindrical supporting member 31 uprightly extended from below the bottom portion 21. The gas exhaust hole 23 is formed through a central portion of the bottom portion 21 of the processing vessel 12, and the cylindrical supporting member 31 penetrates the gas exhaust hole 23. Therefore, the gas exhaust hole 23 has an annular shape. The annular gas exhaust hole 23 is connected via a gas exhaust line to a gas exhaust device provided under the gas exhaust hole 23. The gas exhaust device includes a vacuum pump such as a turbo molecular pump. The inside of the processing vessel 12 can be depressurized to a predetermined pressure by the gas exhaust device.
(34) The plasma generation device 19 is provided outside of the processing vessel 12. The plasma generation device 19 includes a microwave generator 41a. The microwave generator 41a is configured to generate a microwave as a high frequency power for plasma generation. Further, the plasma generation device 19 includes the dielectric window 16. The dielectric window 16 is arranged at the upper portion of the processing vessel 12 to face the mounting table 14. The dielectric window 16 is configured to introduce the microwave from the microwave generator 41a into the processing vessel 12.
(35) Further, the plasma generation device 19 includes an antenna 17. The antenna 17 is provided on the dielectric window 16. The antenna 17 includes multiple slot holes configured to radiate the microwave to the dielectric window 16. Furthermore, the plasma generation device 19 includes a dielectric plate 18. The dielectric plate 18 is arranged on the antenna 17. The dielectric plate 18 is configured to propagate the microwave, which is introduced through a coaxial waveguide 36 to be described later, in a diametrical direction thereof. Further, the dielectric plate 18 has a function of delaying the microwave.
(36) The microwave generator 41a is connected to an upper portion of the coaxial waveguide 36 via a mode converter 34 and a rectangular waveguide 35. By way of example, a TE mode of the microwave generated by the microwave generator 41a passes through the rectangular waveguide 35, and then, is converted into a TEM mode by the mode converter 34. The microwave in the TEM mode from the mode converter 34 is propagated in the coaxial waveguide 36. A detailed configuration of the microwave generator 41a will be described later. Further, a side at which the rectangular waveguide 35 is located with respect to the microwave generator 41a is a side of a load to be described later.
(37) The dielectric window 16 has a substantially circular plate shape and is made of a dielectric material such as quartz or alumina. An annular recess 37 recessed in a tapered shape or recessed in a circular shape is formed in a part of a bottom surface 28 of the dielectric window 16 in order to easily generate a standing wave by the introduced microwave. By providing the recess 37, it is possible to efficiently generate plasma directly under the dielectric window 16.
(38) The antenna 17 has a thin circular plate shape.
(39) The microwave generated by the microwave generator 41a is propagated to the dielectric plate 18 through the coaxial waveguide 36. Further, the microwave is propagated radially outwards within the dielectric plate 18 between the antenna 17 and a cooling jacket 32, and then radiated to the dielectric window 16 from the multiple slot holes 20 of the antenna 17. The microwave transmitted through the dielectric window 16 generates an electric field directly under the dielectric window 16. Thus, plasma is generated within the processing vessel 12.
(40) Hereinafter, a configuration of the microwave generator 41a will be described in detail.
(41) As illustrated in
(42) A circuit 45 is provided between the magnetron 42 and the high-voltage power supply 43. In the microwave generator 41a, an anode current is supplied from the side of the high-voltage power supply 43 to the side of the magnetron 42 through the circuit 45. As illustrated in
(43) The magnetron 42 is configured to generate a microwave 48 by the anode electrode 46b and the cathode electrode 46a by applying the anode current from the high-voltage power supply 43 to the anode electrode 46b. Further, the filament constituting the cathode electrode 46a and an anode vane constituting the anode electrode 46b are machined components manufactured by machining.
(44) Further, as illustrated in
(45) As illustrated in
(46) The 4E tuner 51 is connected to the load 50 via the rectangular waveguide 35. Further, the load 50 includes a member, such as the mode converter 34, which is located at the downstream side with respect to the rectangular waveguide 35. Further, the directional coupler 54 is arranged at the side of the magnetron 42 with respect to the movable short-circuit unit 52a of the 4E tuner 51. The directional coupler 54 is a bi-directional coupler. Further, the directional coupler 54 may be positioned to face or not to face the probes 53a, 53b, and 53c.
(47) As illustrated in
(48) The processor 110 of the control circuit 100 is connected to a terminal T1 via an amplifier 102g and an A/D converter 104g. An analog signal corresponding to a set power is inputted to the terminal t1. The analog signal from the terminal t1 is converted into a digital value, i.e., a set power P.sub.sin, through the amplifier 102g and the A/D converter 104g. Further, the set power P.sub.sin represents a power of the microwave to be supplied to the load 50. The processor 110 is configured to control the high-voltage power supply 43 and the filament power supply 44 to match a power of the progressive wave from the microwave generator 41a to the set power P.sub.sin on the basis of the set power P.sub.sin, the measurement value P.sub.fm for the power of the progressive wave, and the measurement value P.sub.rm for the power of the reflection wave. To be specific, the processor 110 is configured to output a control signal (digital signal) to control a voltage of the high-voltage power supply 43. The control signal is converted into an analog control signal by a D/A converter 104e and then amplified by an amplifier 102e. The analog control signal V.sub.a amplified by the amplifier 102e is given to the high-voltage power supply 43, and, thus, the high-voltage power supply 43 is controlled. Further, the processor 110 is configured to output a control signal (digital signal) to control a voltage of the filament power supply 44. The control signal is converted into an analog control signal by a D/A converter 104f and then amplified by an amplifier 102f. The analog control signal V.sub.f amplified by the amplifier 102f is given to the filament power supply 44, and, thus, the filament power supply 44 is controlled.
(49) Further, the control circuit 110 further includes an amplifier 102c, an amplifier 102d, an amplifier 102h, an A/D converter 104c, an A/D converter 104d, an A/D converter 104h, and a memory 112 in addition to the processor 110, the amplifier 102a, the amplifier 102b, the amplifier 102e, the amplifier 102f, the amplifier 102g, the A/D converter 104a, the A/D converter 104b, the D/A converter 104e, the D/A converter 104f, and the A/D converter 104g.
(50) The processor 110 is connected to a voltage monitor 120 via the amplifier 102c and the A/D converter 104c. The voltage monitor 120 is configured to measure an anode voltage of the magnetron 42 and output an analog signal corresponding to the anode voltage. The analog signal is converted into a digital value, i.e., a measurement value V.sub.m for the anode voltage, through the amplifier 102c and the A/D converter 104c. The measurement value V.sub.m for the anode voltage is inputted to the processor 110.
(51) The processor 110 is connected to a current monitor 122 via the amplifier 102d and the A/D converter 104d. The current monitor 122 is configured to measure an anode current and output an analog signal corresponding to the anode current. The analog signal is converted into a digital value, i.e., a measurement value I.sub.m for the anode current, through the amplifier 102d and the A/D converter 104d. The measurement value I.sub.m for the anode current is inputted to the processor 110.
(52) Further, the processor 110 is connected to a frequency detector 94 via the amplifier 102h and the A/D converter 104h. The frequency detector 94 is connected to the directional coupler 54 and configured to detect a peak frequency of a progressive wave and output an analog signal corresponding to the peak frequency. The analog signal is converted into a digital signal through the amplifier 102h and the A/D converter 104h. The digital signal is inputted as a measurement value F.sub.m for the peak frequency of the progressive wave to the processor 110.
(53) Furthermore, the processor 110 is connected to a terminal t2 and a terminal t3. An operation signal MW.sub.on for operating the magnetron 42 is supplied to the terminal t2. The processor 110 is configured to control the high-voltage power supply 43 and the filament power supply 44 in response to the operation signal MW.sub.on to generate a microwave from the magnetron 42. Further, in the following description, when the operation signal MW.sub.on is 1, the magnetron 42 is operated to generate a microwave, and when the operation signal MW.sub.on is 0, the generation of the microwave by the magnetron 42 is stopped. The operation signal MW.sub.on is set to 1 during a period in which the magnetron 42 generates a microwave.
(54) Moreover, if it is determined that a life of the magnetron 42 is ended by a process to be described later, the processor 110 outputs a replacement request signal REQ to the terminal t3. The terminal t3 may be connected to an alarm device. If the alarm device receives the replacement request signal, the alarm device generates an alarm in order to urge an operator of the plasma processing apparatus 10 to replace the magnetron 42. The alarm may be a voice alarm or may be displayed on a display.
(55) Further, the processor 110 is connected to an external computer device 130. The external computer device 130 and the processor 110 are bi-directionally connected to each other. The external computer device 130 can read data in the memory 112 connected to the processor 110, via the processor 110, and can also store data to the memory 112 through the processor 110 by receiving the data from the external computer device 130.
(56) Furthermore, the processor 110 may perform a process for inspecting the magnetron 42. The inspecting of the magnetron 42 includes determining a life of the magnetron 42. Further, in an exemplary embodiment, the inspecting of the magnetron 42 includes predicting a remaining time period to the life of the magnetron 42. The processor 110 is operated according to a program stored in a memory outside or inside the processor 110 in order to perform the process for inspecting the magnetron 42.
(57) Hereinafter, a process for inspecting the magnetron 42 by the processor 110 will be described, and also, a method for inspecting a magnetron in accordance with the exemplary embodiment will be described.
(58) The initial parameters may be supplied as data indicating initial specifications from a manufacturer of the magnetron 42 or the operator of the plasma processing apparatus 10, and then stored in the memory 112. When the initial parameters are stored in the memory 112, the initial parameter may be transmitted from the external computer device 130 to the memory 112 through the processor 110. Otherwise, the initial parameters may be obtained from a measurement value for specifying a status of the magnetron 42, which is actually measured immediately after the magnetron 42 is mounted on the plasma processing apparatus 10, and then stored in the memory 112. In this case, in the same manner as the following case where a current parameter of the magnetron 42 is obtained, the initial parameters are obtained from measurement values measured when a time period having a predetermined duration or more has elapsed after a start time point at which the generation of the high frequency power by the magnetron 42 is started; the power of the progressive wave is substantially equal to the set power; and the power of the reflection wave becomes approximately zero (0), i.e., when use conditions are satisfied. Further, when the initial parameter obtained from the measurement values are stored in the memory 112, the initial parameters are sent to the memory 112 from the processor 110.
(59)
(60) Referring to
(61) Herein, referring to
(62) For this reason, in the method MT, it is necessary to measure an elapsed time from a time point when the input of the operation signal MW.sub.on having a value 1 is started. Therefore, in the exemplary embodiment, a timer T.sub.ON is used, and the timer is initialized by the processor 110 in a process ST1.
(63) In a subsequent process ST2, the operation signal MW.sub.on, the measurement value P.sub.fm for the power of the progressive wave, the measurement value P.sub.rm for the power of the reflection wave, the measurement value I.sub.m for the anode current, the measurement value V.sub.m for the anode voltage, and the measurement value F.sub.m for the peak frequency of the progressive wave are detected by the processor 110.
(64) In a subsequent process ST3, the processor 110 determines whether or not the measurement value P.sub.fm for the power of the progressive wave detected in the process ST2 is higher than 0 and whether or not the operation signal MW.sub.on is 1. That is, the processor 110 determines whether or not the generation of the high frequency power by the magnetron 42 is started. In the process ST3, if it is determined that the measurement value P.sub.fm for the power of the progressive wave is equal to or lower than 0 and the operation signal MW.sub.on is 0, since the generation of the high frequency power by the magnetron 42 is not started, the process ST1 is repeated. Meanwhile, in the process ST3, if it is determined that the measurement value P.sub.fm for the power of the progressive wave is higher than 0 or the operation signal MW.sub.on is 1, since the generation of the high frequency power by the magnetron 42 is started, the timer T.sub.ON is counted up by the processor 110 in a subsequent process ST4.
(65) In a subsequent process ST5, the processor 110 determines whether or not the time point for detecting the measurement values in the latest process ST2 is a time point when a time period having a predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started. To be specific, if a count value of the timer T.sub.ON is lower than a predetermined value, it is determined that the time point for detecting the measurement values in the latest process ST2 is not the time point when the time period having the predetermined duration or more has elapsed after the generation of the high frequency power by the magnetron 42 is started. Meanwhile, if the count value of the timer T.sub.ON is equal to or higher than the predetermined value, it is determined that the time point for detecting the measurement values in the latest process ST2 is the time point when the time period having the predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started. In the process ST5, if it is determined that the time point for detecting the measurement values in the latest process ST2 is not the time point when the time period having a predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started, the process from the process ST2 is repeated. Meanwhile, in the process ST5, if it is determined that the time point for detecting the measurement values in the latest process ST2 is the time point when the time period having the predetermined duration or more elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started, a subsequent process ST6 is performed by the processor 110.
(66) In the process ST6, it is determined whether or not the set power P.sub.sin is substantially equal to the power of the progressive wave and whether or not the power of the reflection wave is approximately zero (0). By way of example, the processor 110 determines whether or not a difference between the measurement value P.sub.fm for the power of the progressive wave and the set power P.sub.sin is equal to or lower than a first predetermined value and whether or not the measurement value P.sub.rm for the power of the reflection wave is equal to or lower than a second predetermined value. In the process ST6, if it is determined that the set power P.sub.sin is not substantially equal to the power of the progressive wave (measurement value P.sub.fm) or the power of the reflection wave (measurement value P.sub.rm) is not approximately zero (0), it is assumed that the operation of the magnetron 42 is still unstable. Therefore, the process ST2 is performed again. Meanwhile, if it is determined that the set power P.sub.sin is substantially equal to the power of the progressive wave (measurement value P.sub.fm) and the power of the reflection wave (measurement value P.sub.rm) is approximately zero (0), a life determination of the magnetron 42 is performed by the processor 110 in a subsequent process ST7.
(67)
(68) In the process illustrated in
(69) To be specific, in the process illustrated in
(70) In a subsequent process ST702, the initial parameter is derived. Herein, the initial high frequency conversion efficiency q is derived. To be specific, in the process ST702, if any one of the set powers P.sub.set, P.sub.set(1) to P.sub.set(N), stored in the memory 112 is equal to the set power P.sub.sin, an initial high frequency conversion efficiency .sub.i(j) corresponding to a set power P.sub.set(j) equal to the set power P.sub.sin among P.sub.set(1) to P.sub.set(N) is derived as the initial high frequency conversion efficiency .sub.ic. Meanwhile, if all of P.sub.set(1) to P.sub.set(N) are not equal to the set power P.sub.sin, the initial high frequency conversion efficiency .sub.ic is derived by proportionally dividing an initial high frequency conversion efficiency .sub.i(k1) corresponding to a set power P.sub.set(k1) nearest to the set power P.sub.sin among the set powers P.sub.set lower than the set power P.sub.sin and an initial high frequency conversion efficiency .sub.i(k) corresponding to a set power P.sub.set(k) nearest to the set power P.sub.sin among the set powers P.sub.set higher than the set power P.sub.sin.
(71) In a subsequent process ST703, it is determined whether or not the current high frequency conversion efficiency .sub.m is decreased by a predetermined ratio or more as compared with the initial high frequency conversion efficiency .sub.ic. By way of example, it is determined whether or not the current high frequency conversion efficiency .sub.m is decreased by 2% or more as compared with the initial high frequency conversion efficiency .sub.ic. In general, as a life of the magnetron 42 is close to the end thereof, a high frequency conversion efficiency of the magnetron 42 is decreased as compared with an initial high frequency conversion efficiency. If it is determined that the current high frequency conversion efficiency .sub.m is not decreased by the predetermined ratio or more as compared with the initial high frequency conversion efficiency .sub.ic in the process ST703, the process to the process ST2 in the flowchart illustrated in
(72) In the process illustrated in
(73) To be specific, in the process illustrated in
(74) In a subsequent process ST712, the life determination is performed on the basis of a comparison between an absolute value of the current anode voltage and an absolute value of the initial anode voltage. To be specific, it is determined whether or not an absolute value |Vm| of a measurement value V.sub.m for the current anode voltage is increased by a predetermined value or more as compared with the absolute value V.sub.ic of the initial anode voltage. By way of example, it is determined whether or not the absolute value |Vm| of the measurement value V.sub.m for the current anode voltage is increased by 0.2 kV or more as compared with the absolute value V.sub.ic of the initial anode voltage. Herein, the absolute value |Vm| of the measurement value V.sub.m for the current anode voltage is the absolute value |Vm| of the measurement value V.sub.m for the anode voltage detected in the process ST2 just before the process ST712 is performed. In general, as a life of the magnetron 42 is close to the end thereof, an absolute value of an anode voltage of the magnetron 42 is increased as compared with an absolute value of an initial anode voltage. If it is determined that the absolute value |Vm| of the measurement value V.sub.m for the current anode voltage is not increased by the predetermined value or more as compared with the absolute value V.sub.ic of the initial anode voltage in the process ST712, the process to the process ST2 in the flowchart illustrated in
(75) In the process illustrated in
(76) To be specific, in the process illustrated in
(77) In a subsequent process ST722, the life determination is performed on the basis of a comparison between the current anode current and the initial anode current. To be specific, it is determined whether or not a measurement value I.sub.m for the current anode current is increased by a predetermined value or more as compared with the initial anode current I.sub.ic. By way of example, it is determined whether or not the measurement value I.sub.m for the current anode current is increased by 0.1 A or more as compared with the initial anode current I.sub.ic. Herein, the measurement value I.sub.m for the current anode current is the measurement value I.sub.m for the anode current detected in the process ST2 just before the process ST722 is performed. In general, as a life of the magnetron 42 is close to the end thereof, an anode current of the magnetron 42 is increased as compared with an initial anode current. If it is determined that the measurement value I.sub.m for the current anode current is not increased by a predetermined value or more as compared with the initial anode current I.sub.ic in the process ST722, the process to the process ST2 in the flowchart illustrated in
(78) In the process illustrated in
(79) To be specific, in the process illustrated in
(80) In a subsequent process ST732, the life determination is performed on the basis of a comparison between the current peak frequency and the initial peak frequency. To be specific, it is determined whether or not a measurement value F.sub.m for the current peak frequency is decreased by a predetermined value (e.g., 2 MHz) or more as compared with the initial peak frequency F.sub.ic. Herein, the measurement value F.sub.m for the current peak frequency is the measurement value F.sub.m for the peak frequency detected in the process ST2 just before the process ST732 is performed. If it is determined that the measurement value F.sub.m for the current peak frequency is not decreased by a predetermined value or more as compared with the initial peak frequency F.sub.ic in the process ST732, the process to the process ST2 in the flowchart illustrated in
(81) As described above, in the method MT, the life of the magnetron 42 is determined by using the current parameters, for example, the current high frequency conversion efficiency, the current anode current, the current anode voltage, the current peak frequency, etc., of the magnetron 42 obtained from the measurement values detected at an appropriate time point. As a result, it is possible to inspect the magnetron 42 with high accuracy.
(82) Referring to
(83) In the process illustrated in
(84) In the process illustrated in
(85) In a subsequent process ST802, a remaining time period to the life of the magnetron 42 is obtained from a difference between the preset life of the magnetron and the current use time period obtained in the process ST801.
(86) In the process illustrated in
(87)
(88) In a subsequent process ST812, a life t.sub.d is obtained on the basis of the following equation (10) using a high frequency conversion efficiency .sub.d when the predetermined life of the magnetron 42 is ended, the constant A obtained in the process ST811, and the initial high frequency conversion efficiency .sub.ic. Further, the high frequency conversion efficiency .sub.d when the life of the magnetron 42 is ended may be obtained by storing the high frequency conversion efficiency .sub.d in advance in the memory 112.
(89)
(90) In a subsequent process ST813, a remaining time period to the life of the magnetron 42 is obtained from a difference between the obtained life t.sub.d and the current use time period t.sub.c. In the process illustrated in
(91) The remaining time period obtained by performing the process ST8 on the basis of the process illustrated in
(92) Hereinafter, a method for inspecting a magnetron in accordance with another exemplary embodiment will be described.
(93) Hereinafter,
(94) In the method MT2, initial parameters are stored in the memory 112 as illustrated in
(95) Before the method MT2 is performed, the magnetron 42 does not generate the high frequency power. That is, the magnetron 42 stops the operation thereof before the method MT2 is performed. Therefore, the operation signal MW.sub.on is 0. Then, in the method MT2, a process ST21 is performed. In the process ST21, a coefficient is initialized. If the process illustrated in
(96) In a subsequent process ST22, the timer T.sub.ON and a timer T.sub.OFF are initialized by the processor 110. The timer T.sub.ON is configured to measure a time period during which the magnetron 42 continuously generates the high frequency power, and the timer T.sub.OFF is configured to measure a time period during which the magnetron 42 stops generation of the high frequency power.
(97) In a subsequent process ST23, the timer T.sub.OFF is counted up by the processor 110. In a subsequent process ST24 which is the same process as the process ST2, the operation signal MW.sub.on, the measurement value P.sub.fm for the power of the progressive wave, the measurement value P.sub.rm for the power of the reflection wave, the measurement value I.sub.m for the anode current, the measurement value V.sub.m for the anode voltage, and the measurement value F.sub.m for the peak frequency are detected by the processor 110.
(98) A subsequent process ST25 is the same process as the process ST3. In the process ST25, the processor 110 determines whether or not the measurement value P.sub.fm for the power of the progressive wave detected in the process ST24 is higher than 0 and whether or not the operation signal MW.sub.on is 1. That is, it is determined whether or not the generation of the high frequency power by the magnetron 42 is started. In the process ST25, if it is determined that the measurement value P.sub.fm for the power of the progressive wave is equal to or lower than 0 and the operation signal MW.sub.on is 0, since the generation of the high frequency power by the magnetron 42 is not started, the process ST23 is repeated. Meanwhile, in the process ST25, if it is determined that the measurement value P.sub.fm for the power of the progressive wave is higher than 0 or the operation signal MW.sub.on is 1, since the generation of the high frequency power by the magnetron 42 is started, the timer T.sub.ON is counted up by the processor 110 in a subsequent process ST26.
(99) A subsequent process ST27 is the same process as the process ST5. In the process ST27, the processor 110 determines whether or not the time point for detecting the measurement values in the latest process ST24 is a time point when a time period having a predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started. To be specific, if a count value of the timer T.sub.ON is lower than a predetermined value, it is determined that the time point for detecting the measurement values in the latest process ST24 is not the time point when the time period having the predetermined duration or more has elapsed after the generation of the high frequency power by the magnetron 42 is started. Meanwhile, if the count value of the timer T.sub.ON is equal to or higher than the predetermined value, it is determined that the time point for detecting the measurement values in the latest process ST24 is the time point when the time period having the predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started. In the process ST27, if it is determined that the time point for detecting the measurement values in the latest process ST24 is not the time point when the time period having a predetermined duration or more has elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started, the process from the process ST24 is repeated. Meanwhile, in the process ST27, if it is determined that the time point for detecting the measurement values in the latest process ST24 is the time point when the time period having the predetermined duration or more elapsed after the start time point at which the generation of the high frequency power by the magnetron 42 is started, a subsequent process ST28 is performed by the processor 110.
(100) A subsequent process ST28 is the same process as the process ST6. In the process ST28, it is determined whether or not the set power P.sub.sin is substantially equal to the power of the progressive wave (measurement value P.sub.fm) and whether or not the power of the reflection wave (measurement value P.sub.rm) is approximately zero (0). By way of example, the processor 110 determines whether or not a difference between the measurement value P.sub.fm for the power of the progressive wave and the set power P.sub.sin, is equal to or lower than a first predetermined value and whether or not the measurement value P.sub.rm for the power of the reflection wave is equal to or lower than a second predetermined value. In the process ST28, if it is determined that the set power P.sub.sin is not substantially equal to the power of the progressive wave (measurement value P.sub.fm) or the power of the reflection wave (measurement value P.sub.rm) is not approximately zero (0), it is assumed that the operation of the magnetron 42 is still unstable. Therefore, the process ST24 is performed again. Meanwhile, if it is determined that the set power P.sub.sin is substantially equal to the power of the progressive wave (measurement value P.sub.fm) and the power of the reflection wave (measurement value P.sub.rm) is approximately zero (0), life determination of the magnetron 42 is performed by the processor 110 in a subsequent process ST29.
(101)
(102) In the process illustrated in
(103) To be specific, in the process illustrated in
(104) In a subsequent process ST2902, a basic offset value VB.sub.OFFSET(T.sub.L) is obtained by using a fourth function f.sub.4(t.sub.A). Herein, referring to
(105) As illustrated in
(106) In the method MT2, the fourth function f.sub.4(t.sub.A) is prepared in advance from the change in the anode voltage with the lapse of time, which is obtained under a predetermined condition, and the fourth function f.sub.4(t.sub.A) is used. The fourth function f.sub.4(t.sub.A) is a function defining a relationship between an elapsed time period t.sub.A from a time point at which the continuous generation of the high frequency power by a magnetron having the same configuration as the magnetron 42 is started under a predetermined condition to a certain time point during the continuous generation of the high frequency power and a basic offset value VB.sub.OFFSET(t.sub.A) as an absolute value of a difference between the anode voltage of the magnetron at the certain time point and the convergence value of the anode voltage of the magnetron while the magnetron continuously generates the high frequency power under the predetermined condition. Further, the predetermined condition includes a predetermined stop time period, for example, a sufficient time period of 20 minutes, of the magnetron before generating the high frequency power, and a predetermined power as a set power of the progressive wave in the high frequency power generated by the magnetron.
(107) By way of example, the fourth function f.sub.4(t.sub.A) is determined as the following equations:
(108) TABLE-US-00001 f.sub.4(t.sub.A) = VB.sub.OFFSET(t.sub.A) = if t.sub.A is shorter than 300 seconds a1.sub.V t.sub.A + b1.sub.V f.sub.4(t.sub.A) = VB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 300 seconds a2.sub.V t.sub.A + b2.sub.V and shorter than 600 seconds f.sub.4(t.sub.A) = VB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 600 seconds a3.sub.V t.sub.A + b3.sub.V and equal to or shorter than 900 seconds
(109) In the above equations, a1.sub.V, b1.sub.V, a2.sub.V, b2.sub.V, a3.sub.V, and b3.sub.V are coefficients in the fourth function, and may be, for example, 0.1850, 95, 0.0837, 64, 0.0235, and 28, respectively. Further, the fourth function f.sub.4(t.sub.A) may be any function if the function approximates a relationship between the elapsed time period t.sub.A and the absolute value of the difference between the anode voltage and the convergence value of the anode voltage at the certain time point while the magnetron continuously generates the high frequency power under the predetermined condition.
(110) In the process ST2902, an elapsed time period T.sub.L from a time point at which the generation of the high frequency power by the magnetron 42 is started to a current time point at which the above-described use conditions are satisfied is inputted as an elapsed time period t.sub.A to the fourth function f.sub.4(t.sub.A), and a basic offset value VB.sub.OFFSET(T.sub.L) is outputted as the output of the fourth function. Further, the elapsed time period T.sub.L may be obtained from the count value of the timer T.sub.ON.
(111) Herein, referring to
(112) As described above, the offset value for the convergence value of the anode voltage of the magnetron varies depending on the power of the progressive wave. Therefore, in a subsequent process ST2903, a coefficient B.sub.V(P.sub.fm) indicating a rate of change in the offset value corresponding to the measurement value P.sub.fm for the power of the progressive wave at the current time point at which the above-described use conditions are satisfied is obtained. For this reason, in the method MT2, a fifth function f.sub.5(P.sub.A) is prepared in advance, and the fifth function f.sub.5(P.sub.A) is used. The fifth function f.sub.5(P.sub.A) is a function defining a relationship between a power P.sub.A of a certain progressive wave and a coefficient B.sub.V(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in an anode voltage of a magnetron having the same configuration as the magnetron 42 while the magnetron continuously generates the high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value VB.sub.OFFSET(t.sub.A). Further, the maximum variation in the anode voltage is defined as a difference between a maximum value of an absolute value for an anode voltage and a convergence value of the anode voltage.
(113) By way of example, the fifth function f.sub.5(P.sub.A) is determined as the following equations:
(114) TABLE-US-00002 f.sub.5(P.sub.A) = B.sub.V(P.sub.A) = 0 if P.sub.A is equal to or higher than 0 kW and lower than 0.5 kW f.sub.5(P.sub.A) = B.sub.V(P.sub.A) = if P.sub.A is equal to or higher than 0.5 kW and lower c.sub.V P.sub.A d.sub.V than 3.5 kW
(115) In the above equations, c.sub.V and d.sub.V are coefficients in the fifth function, and may be, for example, 0.35 and 0.05, respectively. The values of c.sub.V and d.sub.V are obtained by deriving the fifth function f.sub.5(P.sub.A) as a linear function approximating a relationship between the above-described set powers 3000 W, 2000 W and 1000 W and the ratio of the maximum variations 95 V, 62 V and 28 V in the anode voltage with respect to the predetermined maximum value 95 V of the basic offset value VB.sub.OFFSET(t.sub.A). Further, the fifth function f.sub.5(P.sub.A) may be any function if the function approximates a relationship between a power P.sub.A of a certain progressive wave and a ratio of a predetermined value as a maximum variation in an anode voltage of a magnetron while the magnetron continuously generates the high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value VB.sub.OFFSET(t.sub.A).
(116) In the process ST2903, the measurement value P.sub.fm for the power of the progressive wave at the current time point is inputted as the power P.sub.A of the progressive wave to the fifth function f.sub.5(P.sub.A), and the coefficient B.sub.V(P.sub.fm) is outputted as the output of the fifth function f.sub.5(P.sub.A).
(117) Herein, referring to
(118) As illustrated in
(119) By way of example, the sixth function f.sub.6(t.sub.SA) is determined as the following equations:
f.sub.6(t.sub.SA)=D.sub.V(t.sub.SA)=e.sub.Vlog.sub.10(t.sub.SA)+f.sub.V
(120) In the above equation, e.sub.V, f.sub.V are coefficients in the sixth function, and may be, for example, 0.19741 and 0.00201, respectively. As illustrated in
(121) In the process ST2904, a stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is inputted as a stop time period t.sub.SA to the sixth function f.sub.6(t.sub.SA), and the coefficient D.sub.V(T.sub.S) is outputted as the output of the sixth function f.sub.6(t.sub.SA). Further, the stop time period T.sub.S may be obtained from the count value of the timer T.sub.OFF.
(122) In a subsequent process ST2905, the offset value V.sub.OFFSET for the anode voltage of the magnetron 42 may be obtained by using the basic offset value VB.sub.OFFSET(T.sub.L), the coefficient B.sub.V(P.sub.fm), the coefficient C.sub.V, and the coefficient D.sub.V(T.sub.S) in the following equation (3):
(123)
(124) The coefficient C.sub.V in the equation (3) is the coefficient C.sub.V initialized in the process ST21 if the process illustrated in
(125) In a subsequent process ST2906, a correction value V.sub.C for the absolute value of the current anode voltage is obtained by using the measurement value V.sub.m for the current anode voltage of the magnetron 42 and the offset value V.sub.OFFSET at a time point when the above-described use conditions are satisfied in the following equation (4):
[Numerical expression 14]
V.sub.C=|V.sub.m|V.sub.OFFSET(4)
(126) In a subsequent process ST2907, the life determination is performed on the basis of a comparison between the correction value V.sub.C for the absolute value of the current anode voltage and the absolute value V.sub.ic of the initial anode voltage. To be specific, it is determined whether or not the correction value V.sub.C for the absolute value of the current anode voltage is increased by a predetermined value Th.sub.V or more as compared with the absolute value V.sub.ic of the initial anode voltage. Further, Th.sub.V is a positive value. In the process ST2907, if it is determined that the correction value V.sub.C for the absolute value of the current anode voltage is not increased by the predetermined value or more as compared with the absolute value V.sub.ic of the initial anode voltage, processes leading to the process ST30 in the flowchart illustrated in
(127) The process ST30 is the same process as the process ST8. In the process ST30, a remaining time period to the life of the magnetron 42 is predicted. In a subsequent process ST32, it is determined whether or not the operation signal MW.sub.on is 0. In the process ST32, if it is determined that the operation signal MW.sub.on is not zero (0), i.e., if it is determined that the magnetron 42 continuously generates the high frequency power, the process from the process ST24 is performed again. Meanwhile, in the process ST32, if it is determined that the operation signal MW.sub.on is zero (0), i.e., if it is determined that the magnetron 42 stops the generation of the high frequency power, a coefficient C is updated in a subsequent process ST33. By way of example, if the process illustrated in
(128) Hereinafter, the process illustrated in
(129) To be specific, in the process illustrated in
(130) In a subsequent process ST2913, a basic offset value B.sub.OFFSET(T.sub.L) is obtained by using a first function f.sub.1(t.sub.A). In the method MT2, the first function f.sub.1(t.sub.A) is prepared in advance from the change in the high frequency conversion efficiency with the lapse of time, which is obtained when a magnetron having the same configuration as the magnetron 42 generates a high frequency power under a predetermined condition, and the first function f.sub.1(t.sub.A) is used. The first function f.sub.1(t.sub.A) is a function defining a relationship between an elapsed time period t.sub.A from a time point at which the continuous generation of the high frequency power by a magnetron having the same configuration as the magnetron 42 is started under a predetermined condition to a certain time point during the continuous generation of the high frequency power and a basic offset value B.sub.OFFSET(t.sub.A) as an absolute value of a difference between the high frequency conversion efficiency of the magnetron at the certain time point and the convergence value of a high frequency conversion efficiency of the magnetron while the magnetron continuously generates the high frequency power under the predetermined condition. Further, the predetermined condition includes a predetermined stop time period, for example, a sufficient time period of 20 minutes, of the magnetron before generating the high frequency power, and a predetermined power as a set power of the progressive wave in the high frequency power generated by the magnetron.
(131) By way of example, the first function f.sub.1(t.sub.A) is determined as the following equations:
(132) TABLE-US-00003 f.sub.1(t.sub.A) = B.sub.OFFSET(t.sub.A) = if t.sub.A is shorter than 300 seconds a1.sub. t.sub.A + b1.sub. f.sub.1(t.sub.A) = B.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 300 seconds a2.sub. t.sub.A + b2.sub. and shorter than 600 seconds f.sub.1(t.sub.A) = B.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 600 seconds a3.sub. t.sub.A + b3.sub. and equal to or shorter than 900 seconds
(133) In the above equations, a1.sub., b1.sub., a2.sub., b2.sub., a3.sub., and b3.sub. are coefficients in the first function. Further, the first function f.sub.1(t.sub.A) may be any function if the function approximates a relationship between the elapsed time period t.sub.A at the certain time point and the absolute value of the difference between the high frequency conversion efficiency and a convergence value of the high frequency conversion efficiency at the certain time point while the magnetron continuously generates the high frequency power under the predetermined condition.
(134) In the process ST2913, an elapsed time period T.sub.L from a time point at which the generation of the high frequency power by the magnetron 42 is started to a current time point at which the above-described use conditions are satisfied is inputted as an elapsed time period t.sub.A to the first function f.sub.1(t.sub.A), and a basic offset value B.sub.OFFSET(T.sub.L) is outputted as the output of the first function. Further, the elapsed time period T.sub.L may be obtained from the count value of the timer T.sub.ON.
(135) In a subsequent process ST2914, a coefficient B.sub.(P.sub.fm) indicating a rate of change in the offset value for a high frequency conversion efficiency corresponding to the measurement value P.sub.fm for the power of the progressive wave at the current time point at which the above-described use conditions are satisfied is obtained. For this reason, in the method MT2, a second function f.sub.2(P.sub.A) is prepared in advance, and the second function f.sub.2(P.sub.A) is used. The second function f.sub.2(P.sub.A) is a function defining a relationship between a power P.sub.A of a certain progressive wave and a coefficient B.sub.(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in a high frequency conversion efficiency of a magnetron having the same configuration as the magnetron 42 while the magnetron continuously generates the high frequency power under the power of the certain progressive wave with respect to a predetermined maximum value of a basic offset value B.sub.OFFSET(t.sub.A). Further, the maximum variation in the high frequency conversion efficiency is defined as a difference between a maximum value of a high frequency conversion efficiency and a convergence value of the high frequency conversion efficiency.
(136) By way of example, the second function f.sub.2(P.sub.A) is determined as the following equations:
(137) TABLE-US-00004 f.sub.2(P.sub.A) = B.sub.(P.sub.A) = 0 if P.sub.A is equal to or higher than 0 kW and lower than 0.5 kW f.sub.2(P.sub.A) = B.sub.(P.sub.A) = if P.sub.A is equal to or higher than 0.5 kW and lower c.sub. P.sub.A d.sub. than 3.5 kW
(138) In the above equations, c.sub. and d.sub. are coefficients in the second function. Further, the second function f.sub.2(P.sub.A) may be any function if the function approximates a relationship between a power P.sub.A of a certain progressive wave and a ratio of a predetermined value as a maximum variation in a high frequency conversion efficiency of a magnetron while the magnetron continuously generates the high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value B.sub.OFFSET(t.sub.A).
(139) In the process ST2914, the measurement value P.sub.fm for the power of the progressive wave at the current time point is inputted as the power P.sub.A of the progressive wave to the second function f.sub.2(P.sub.A), and the coefficient B.sub.(P.sub.fm) is outputted as the output of the second function f.sub.2(P.sub.A).
(140) In a subsequent process ST2915, a coefficient D.sub.(T.sub.S) indicating a rate of change in the maximum variation in the high frequency conversion efficiency corresponding to the stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is obtained. For this reason, in the method MT2, a third function f.sub.3(t.sub.SA) is prepared in advance, and the third function f.sub.3(t.sub.SA) is used. The third function f.sub.3(t.sub.SA) is a function defining a relationship between a certain stop time period t.sub.SA during which a magnetron having the same configuration as the magnetron 42 stops the generation of the high frequency power and a coefficient D.sub.(t.sub.SA) indicating a ratio of the maximum variation in the high frequency conversion efficiency of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to the maximum variation in the high frequency conversion efficiency of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(141) By way of example, the third function f.sub.3(t.sub.SA) is determined as the following equations:
f.sub.3(t.sub.SA)=D.sub.(t.sub.SA)=e.sub.log.sub.10(t.sub.SA)+f.sub.
(142) In the above equation, e.sub. and f.sub. are coefficients in the third function. Further, the third function f.sub.3(t.sub.SA) may be any function if the function approximates a relationship between a certain stop time period t.sub.SA and a ratio of a maximum variation in a high frequency conversion efficiency of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to a maximum variation in a high frequency conversion efficiency of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(143) In the process ST2915, a stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is inputted as a stop time period t.sub.SA to the third function f.sub.3(t.sub.SA), and the coefficient D.sub.(T.sub.S) is outputted as the output of the third function f.sub.3(t.sub.SA). Further, the stop time period T.sub.S may be obtained from the count value of the timer T.sub.OFF.
(144) In a subsequent process ST2916, the offset value .sub.OFFSET for the high frequency conversion efficiency of the magnetron 42 may be obtained by using the basic offset value B.sub.OFFSET(T.sub.L), the coefficient B.sub.(P.sub.fm), the coefficient C.sub., and the coefficient D.sub.(T.sub.S) in the following equation (1):
(145)
(146) Further, the coefficient C.sub. in the equation (1) is the coefficient C.sub. initialized in the process ST21 if the process illustrated in
(147) In a subsequent process ST2917, a correction value .sub.C for the absolute value of the current high frequency conversion efficiency is obtained by using the current high frequency conversion efficiency .sub.m of the magnetron 42 and the offset value .sub.OFFSET at a time point when the above-described use conditions are satisfied in the following equation (2):
[Numerical expression 16]
.sub.C=.sub.m.sub.OFFSET(2)
(148) In a subsequent process ST2918, life determination is performed on the basis of a comparison between the correction value .sub.C for the current high frequency conversion efficiency and the initial high frequency conversion efficiency .sub.ic. To be specific, it is determined whether or not the correction value .sub.C for the current high frequency conversion efficiency is decreased by a predetermined ratio (Th.sub.) or more as compared with the initial high frequency conversion efficiency .sub.ic. Further, Th.sub. is a positive ratio (%). In the process ST2918, if it is determined that the correction value .sub.C for the current high frequency conversion efficiency is not decreased by the predetermined ratio or more as compared with the initial high frequency conversion efficiency .sub.ic, processes leading to the process ST30 in the flowchart illustrated in
(149) Further, if the process illustrated in
(150) Hereinafter, the process illustrated in
(151) To be specific, in the process illustrated in
(152) In a subsequent process ST2922, a basic offset value IB.sub.OFFSET(T.sub.L) is obtained by using a seventh function f.sub.7(t.sub.A). In the method MT2, the seventh function f.sub.7(t.sub.A) is prepared in advance from the change in the anode current with the lapse of time, which is obtained when a magnetron having the same configuration as the magnetron 42 generates a high frequency power under a predetermined condition, and the seventh function f.sub.7(t.sub.A) is used. The seventh function f.sub.7(t.sub.A) is a function defining a relationship between an elapsed time period t.sub.A from a time point at which the continuous generation of the high frequency power by a magnetron having the same configuration as the magnetron 42 is started under a predetermined condition to a certain time point during the continuous generation of the high frequency power and a basic offset value IB.sub.OFFSET(t.sub.A) as an absolute value of a difference between the anode current of the magnetron at the certain time point and the convergence value of an anode current of the magnetron while the magnetron continuously generates the high frequency power under the predetermined condition. Further, the predetermined condition includes a predetermined stop time period, for example, a sufficient time period of 20 minutes, of the magnetron before generating the high frequency power, and a predetermined power as a set power of the progressive wave in the high frequency power generated by the magnetron.
(153) By way of example, the seventh function f.sub.7(t.sub.A) is determined as the following equations:
(154) TABLE-US-00005 f.sub.7(t.sub.A) = IB.sub.OFFSET(t.sub.A) = if t.sub.A is shorter than 300 seconds a1.sub.I t.sub.A + b1.sub.I f.sub.7(t.sub.A) = IB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 300 seconds a2.sub.I t.sub.A + b2.sub.I and shorter than 600 seconds f.sub.7(t.sub.A) = IB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 600 seconds a3.sub.I t.sub.A + b3.sub.I and equal to or shorter than 900 seconds
(155) In the above equations, a1.sub.I, b1.sub.I, a2.sub.I, b2.sub.I, a3.sub.I, and b3.sub.I are coefficients in the seventh function. Further, the seventh function f.sub.7(t.sub.A) may be any function if the function approximates a relationship between the elapsed time period t.sub.A at the certain time point and the absolute value of the difference between the anode current and the convergence value of the anode current at the certain time point while the magnetron continuously generates the high frequency power under the predetermined condition.
(156) In the process ST2922, an elapsed time period T.sub.L from a time point at which the generation of the high frequency power by the magnetron 42 is started to a current time point at which the above-described use conditions are satisfied is inputted as an elapsed time period t.sub.A to the seventh function f.sub.7(t.sub.A), and a basic offset value IB.sub.OFFSET(T.sub.L) is outputted as the output of the seventh function. Further, the elapsed time period T.sub.L may be obtained from the count value of the timer T.sub.ON.
(157) In a subsequent process ST2923, a coefficient B.sub.I(P.sub.fm) indicating a rate of change in the offset value for an anode current corresponding to the measurement value P.sub.fm for the power of the progressive wave at the current time point at which the above-described use conditions are satisfied is obtained. For this reason, in the method MT2, an eighth function f.sub.8(P.sub.A) is prepared in advance, and the eighth function f.sub.8(P.sub.A) is used. The eighth function f.sub.8(P.sub.A) is a function defining a relationship between a power P.sub.A of a certain progressive wave and a coefficient B.sub.I(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in an anode current of a magnetron having the same configuration as the magnetron 42 while the magnetron continuously generates the high frequency power under the power of the certain progressive wave with respect to a predetermined maximum value of a basic offset value IB.sub.OFFSET(t.sub.A). Further, the maximum variation in the anode current is defined as a difference between a minimum value of an anode current and a convergence value of the anode current.
(158) By way of example, the eighth function f.sub.8(P.sub.A) is determined as the following equations:
(159) TABLE-US-00006 f.sub.8(P.sub.A) = B.sub.I(P.sub.A) = 0 if P.sub.A is equal to or higher than 0 kW and lower than 0.5 kW f.sub.8(P.sub.A) = B.sub.I(P.sub.A) = if P.sub.A is equal to or higher than 0.5 kW and lower c.sub.I P.sub.A d.sub.I than 3.5 kW
(160) In the above equations, c.sub.I and d.sub.I are coefficients in the eighth function. Further, the eighth function f.sub.8(P.sub.A) may be any function if the function approximates a relationship between a power P.sub.A of a certain progressive wave and a ratio of a predetermined value as a maximum variation in an anode current of a magnetron while the magnetron continuously generates the high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value IB.sub.OFFSET(t.sub.A).
(161) In the process ST2923, the measurement value P.sub.fm for the power of the progressive wave at the current time point is inputted as the power P.sub.A of the progressive wave to the eighth function f.sub.8(P.sub.A), and the coefficient B.sub.I(P.sub.fm) is outputted as the output of the eighth function f.sub.8(P.sub.A).
(162) In a subsequent process ST2924, a coefficient D.sub.I(T.sub.S) indicating a rate of change in the maximum variation in the anode current corresponding to the stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is obtained. For this reason, in the method MT2, a ninth function f.sub.9(t.sub.SA) is prepared in advance, and the ninth function f.sub.9(t.sub.SA) is used. The ninth function f.sub.9(t.sub.SA) is a function defining a relationship between a certain stop time period t.sub.SA during which a magnetron having the same configuration as the magnetron 42 stops the generation of the high frequency power and a coefficient D.sub.I(t.sub.SA) indicating a ratio of the maximum variation in the anode current of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to the maximum variation in the anode current of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(163) By way of example, the ninth function f.sub.9(t.sub.SA) is determined as the following equations:
f.sub.9(t.sub.SA)=D.sub.I(t.sub.SA)=e.sub.Ilog.sub.10(t.sub.SA)+f.sub.I
(164) In the above equation, e.sub.I and f.sub.I are coefficients in the ninth function. Further, the ninth function f.sub.9(t.sub.SA) may be any function if the function approximates a relationship between a certain stop time period t.sub.SA and a ratio of a variation in an anode current of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to a variation in an anode current of the magnetron while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(165) In the process ST2924, a stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is inputted as a stop time period t.sub.SA to the ninth function f.sub.9(t.sub.SA), and the coefficient D.sub.I(T.sub.S) is outputted as the output of the ninth function f.sub.9(t.sub.SA). Further, the stop time period T.sub.S may be obtained from the count value of the timer T.sub.OFF.
(166) In a subsequent process ST2925, the offset value I.sub.OFFSET for the anode current of the magnetron 42 may be obtained by using the basic offset value IB.sub.OFFSET(T.sub.L), the coefficient B.sub.I(P.sub.fm), the coefficient C.sub.I, and the coefficient D.sub.I(T.sub.S) in the following equation (5):
(167)
(168) Further, the coefficient C.sub.I in the equation (5) is the coefficient C.sub.I initialized in the process ST21 if the process illustrated in
(169) In a subsequent process ST2926, a correction value I.sub.C for the current anode current is obtained by using the current anode current I.sub.m of the magnetron 42 and the offset value I.sub.OFFSET at a time point when the above-described use conditions are satisfied in the following equation (6):
[Numerical expression 18]
I.sub.C=I.sub.m+I.sub.OFFSET(6)
(170) In a subsequent process ST2927, life determination is performed on the basis of a comparison between the correction value I.sub.C for the current anode current and the initial anode current I.sub.ic. To be specific, it is determined whether or not the correction value I.sub.C for the current anode current is increased by a predetermined value Th.sub.I or more as compared with the initial anode current I.sub.ic. Further, Th.sub.I is a positive value. In the process ST2927, if it is determined that the correction value I.sub.C for the current anode current is not increased by the predetermined value or more as compared with the initial anode current I.sub.ic, processes leading to the process ST30 in the flowchart illustrated in
(171) Further, if the process illustrated in
(172) Hereinafter, the process illustrated in
(173) To be specific, in the process illustrated in
(174) In a subsequent process ST2932, a basic offset value FB.sub.OFFSET(T.sub.L) is obtained by using a tenth function f.sub.10(t.sub.A). In the method MT2, the tenth function f.sub.10(t.sub.A) is prepared in advance from the change in the peak frequency with the lapse of time, which is obtained when a magnetron having the same configuration as the magnetron 42 generates a high frequency power under a predetermined condition, and the tenth function f.sub.10(t.sub.A) is used. The tenth function f.sub.10(t.sub.A) is a function defining a relationship between an elapsed time period t.sub.A from a time point at which the continuous generation of the high frequency power by a magnetron having the same configuration as the magnetron 42 is started under a predetermined condition to a certain time point during the continuous generation of the high frequency power and a basic offset value FB.sub.OFFSET(t.sub.A) as an absolute value of a difference between the peak frequency of a progressive wave of the magnetron at the certain time point and the convergence value of a peak frequency of a progressive wave of the magnetron while the magnetron continuously generates the high frequency power under a set condition of a predetermined power of the progressive wave. Further, the predetermined condition includes a predetermined stop time period, for example, a sufficient time period of 20 minutes, of the magnetron before generating the high frequency power, and a predetermined power as a set power of the progressive wave in the high frequency power generated by the magnetron.
(175) By way of example, the tenth function f.sub.10(t.sub.A) is determined as the following equations:
(176) TABLE-US-00007 f.sub.10(t.sub.A) = FB.sub.OFFSET(t.sub.A) = if t.sub.A is shorter than 300 seconds a1.sub.F t.sub.A + b1.sub.F f.sub.10(t.sub.A) = FB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 300 seconds a2.sub.F t.sub.A + b2.sub.F and shorter than 600 seconds f.sub.10(t.sub.A) = FB.sub.OFFSET(t.sub.A) = if t.sub.A is equal to or longer than 600 seconds a3.sub.F t.sub.A + b3.sub.F and equal to or shorter than 900 seconds
(177) In the above equations, a1.sub.F, b1.sub.F, a2.sub.F, b2.sub.F, a3.sub.F, and b3.sub.F are coefficients in the tenth function. Further, the tenth function f.sub.10(t.sub.A) may be any function if the function approximates a relationship between the elapsed time period t.sub.A at the certain time point and the absolute value of the difference between a peak frequency and the convergence value of the peak frequency at the certain time point while the magnetron continuously generates the high frequency power under the predetermined condition.
(178) In the process ST2932, an elapsed time period T.sub.L from a time point at which the generation of the high frequency power by the magnetron 42 is started to a current time point at which the above-described use conditions are satisfied is inputted as an elapsed time period t.sub.A to the tenth function f.sub.10(t.sub.A), and a basic offset value FB.sub.OFFSET(T.sub.L) is outputted as the output of the tenth function. Further, the elapsed time period T.sub.L may be obtained from the count value of the timer T.sub.ON.
(179) In a subsequent process ST2933, a coefficient B.sub.F(P.sub.fm) indicating a rate of change in the offset value for a peak frequency corresponding to the measurement value P.sub.fm for the power of the progressive wave at the current time point at which the above-described use conditions are satisfied is obtained. For this reason, in the method MT2, an eleventh function f.sub.11(P.sub.A) is prepared in advance, and the eleventh function f.sub.11(P.sub.A) is used. The eleventh function f.sub.11(P.sub.A) is a function defining a relationship between a power P.sub.A of a certain progressive wave and a coefficient B.sub.F(P.sub.A) indicating a ratio of a predetermined value as a maximum variation in a peak frequency of a progressive wave when a magnetron having the same configuration as the magnetron 42 continuously generates a high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value FB.sub.OFFSET(t.sub.A). Further, a maximum variation in the peak frequency is defined as a difference between a maximum value of a peak frequency and a convergence value of the peak frequency.
(180) By way of example, the eleventh function f.sub.11(P.sub.A) is determined as the following equations:
(181) TABLE-US-00008 f.sub.11(P.sub.A) = B.sub.F(P.sub.A) = 0 if P.sub.A is equal to or higher than 0 kW and lower than 0.5 kW f.sub.11(P.sub.A) = B.sub.F(P.sub.A) = if P.sub.A is equal to or higher than 0.5 kW and lower c.sub.F P.sub.A d.sub.F than 3.5 kW
(182) In the above equations, c.sub.F and d.sub.F are coefficients in the eleventh function. Further, the eleventh function f.sub.11(P.sub.A) may be any function if the function approximates a relationship between a power P.sub.A of a certain progressive wave and a ratio of a predetermined value as a maximum variation in a peak frequency while a magnetron continuously generates the high frequency power under the power P.sub.A of the certain progressive wave with respect to a predetermined maximum value of a basic offset value FB.sub.OFFSET(t.sub.A).
(183) In the process ST2933, the measurement value P.sub.fm for the power of the progressive wave at the current time point is inputted as the power P.sub.A of the progressive wave to the eleventh function f.sub.11(P.sub.A), and the coefficient B.sub.F(P.sub.fm) is outputted as the output of the eleventh function f.sub.11(P.sub.A).
(184) In a subsequent process ST2934, a coefficient D.sub.F(T.sub.S) indicating a rate of change in the maximum variation in the peak frequency corresponding to the stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is obtained. For this reason, in the method MT2, a twelfth function f.sub.12(t.sub.SA) is prepared in advance, and the twelfth function f.sub.12(t.sub.SA) is used. The twelfth function f.sub.12(t.sub.SA) is a function defining a relationship between a certain stop time period t.sub.SA during which a magnetron having the same configuration as the magnetron 42 stops the generation of the high frequency power and a coefficient D.sub.F(t.sub.SA) indicating a ratio of the maximum variation in the peak frequency of a progressive wave while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to the maximum variation in the peak frequency of a progressive wave while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(185) By way of example, the twelfth function f.sub.12(t.sub.SA) is determined as the following equations:
f.sub.12(t.sub.SA)=D.sub.F(t.sub.SA)=e.sub.Flog.sub.10(t.sub.SA)+f.sub.F
(186) In the above equation, e.sub.F and f.sub.F are coefficients in the twelfth function. Further, the twelfth function f.sub.12(t.sub.SA) may be any function if the function approximates a relationship between a certain stop time period t.sub.SA and a ratio of a maximum variation in a peak frequency while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for the certain stop time period with respect to a maximum variation in a peak frequency while the magnetron continuously generates the high frequency power immediately after the magnetron stops the generation of the high frequency power for a predetermined stop time period.
(187) In the process ST2934, a stop time period T.sub.S just before the start time point at which the generation of the high frequency power by the magnetron 42 is started is inputted as a stop time period t.sub.SA to the twelfth function f.sub.12(t.sub.SA), and the coefficient D.sub.F(T.sub.S) is outputted as the output of the twelfth function f.sub.12(t.sub.SA). Further, the stop time period T.sub.S may be obtained from the count value of the timer T.sub.OFF.
(188) In a subsequent process ST2935, the offset value F.sub.OFFSET for the peak frequency of the magnetron 42 may be obtained by using the basic offset value FB.sub.OFFSET(T.sub.L), the coefficient B.sub.F(P.sub.fm), the coefficient C.sub.F, and the coefficient D.sub.F(T.sub.S) in the following equation (7):
(189)
(190) Further, the coefficient C.sub.F in the equation (7) is the coefficient C.sub.F initialized in the process ST21 if the process illustrated in
(191) In a subsequent process ST2936, a correction value F.sub.C for the current peak frequency is obtained by using the measurement value F.sub.m for the current peak frequency of the magnetron 42 and the offset value F.sub.OFFSET at a time point when the above-described use conditions are satisfied in the following equation (8):
[Numerical expression 20]
F.sub.C=F.sub.mF.sub.OFFSET(8)
(192) In a subsequent process ST2937, life determination is performed on the basis of a comparison between the correction value F.sub.C for the current peak frequency and the initial peak frequency F.sub.ic. To be specific, it is determined whether or not the correction value F.sub.C for the current peak frequency is decreased by a predetermined value or more as compared with the initial peak frequency F.sub.ic. Further, Th.sub.F in
(193) Further, if the process illustrated in
(194) In the method MT2 using the processes for the life determination illustrated in
(195) Further, in the method MT2, the processes for the life determination illustrated in
(196) Although various exemplary embodiments have been described above, the present disclosure is not limited to the above-described exemplary embodiments and can be modified and changed in various ways. By way of example, the configurations of the plasma processing apparatus 10, the microwave generator 41a, and the control circuit 100 illustrated in
(197) From the foregoing, it will be appreciated that various embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.