TIRE FOR IMPROVED NOISE PERFORMANCE

Abstract

The tire includes a tread that has a contact face of a width TW and is provided with a groove of a depth D. The tread has a center region and a pair of shoulder regions. The shoulder regions each have a shoulder rubber layer of a thickness is made of a shoulder rubber composition. A shear storage modulus G′ of the shoulder rubber composition is less than or equal to 1.0 MPa. The tire also has a cap ply whose cable extends generally in circumferential orientation and is positioned radially inbetween the tread and the ply at least in a region corresponding to the shoulder regions of the tread and the ply. A force F.sub.5% of the cap ply is greater than 900 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending.

Claims

1. A tire comprising a tread, at least one carcass ply placed radially inward of the tread and at least one ply placed radially inbetween the tread and the at least one carcass ply, the tread having a contact face of a width TW intended to come into contact with ground during rolling, the tread being provided with at least one groove of a depth D extending generally in circumferential orientation and opening to the contact face, the tread comprising a center region and a pair of shoulder regions being positioned on two axial sides of the center region, the pair of shoulder regions each comprising a shoulder rubber layer of a thickness is made of a shoulder rubber composition different from a rubber composition constituting a rest of the shoulder regions, a shear storage modulus G′ of the shoulder rubber composition measured at 23° C., 10 Hz and 10% of strain being less than or equal to 1.0 MPa, the tire further comprising a cap ply whose cable extends generally in circumferential orientation and positioned radially inbetween the tread and the at least one ply at least in a region corresponding to the pair of shoulder regions of the tread, a force F.sub.5%of the cap ply being greater than 900 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending, and wherein the center region comprises a center rubber layer of a thickness tf made of a center rubber composition different from both the shoulder rubber composition and the rubber composition constituting a rest of the center region, and in that a shear storage modulus G′ of the center rubber composition measured at 23° C., 10 Hz and 10% of strain is higher than the shear storage modulus G′ of the rubber composition constituting the rest of the center region.

2. The tire according to claim 1, wherein the cap ply is provided as to cover whole width of radially outermost ply of the at least one ply.

3. The tire according to claim 1, wherein the cap ply is provided as to cover whole width of the ply.

4. The tire (1) according to claim 1, wherein the shoulder rubber layer is invisible on the contact face when the tire being brand new.

5. The tire (1) according to claim 1, wherein the shoulder rubber layer is provided radially below a level of 50% of the depth D of the at least one groove.

6. (canceled)

7. The tire according to claim 1, wherein the thickness tf of the center rubber layer is thinner than the thickness is of the shoulder rubber layer.

8. The tire (1) according to claim 1, wherein the shear storage modulus G′ of the rubber composition constituting the tread other than the center rubber layer or the shoulder rubber layer measured at 23° C., 10 Hz and 10% of strain is less than or equal to 6.0 MPa.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Other characteristics and advantages of the disclosure arise from the description made hereafter in reference to the annexed drawings which show, as nonrestrictive examples, the embodiment of the disclosure.

[0053] In these drawings:

[0054] FIG. 1 is a schematic cross sectional view of a tire according to a first embodiment of the present disclosure;

[0055] FIG. 2 is a schematic cross sectional view of a tire according to a second embodiment of the present disclosure; and

[0056] FIG. 3 is a schematic cross sectional view of a tire according to a third embodiment of the present disclosure.

DESCRIPTION OF EMBODIMENTS

[0057] Preferred embodiments of the present disclosure will be described below referring to the drawings.

[0058] A tire 1 according to a first embodiment of the present disclosure will be described referring to FIG. 1.

[0059] FIG. 1 is a schematic cross sectional view of a tire according to a first embodiment of the present disclosure. The tire 1 shown in the FIG. 1 is a half of a portion of a tread of the tire 1 divided with respect to a center line C-C′ extending in radial orientation. Portions other than shown in this FIG. 1, for example sidewall portion or bead portion, are typical radial tire construction thus explanation of such the portions will be omitted.

[0060] The tire 1 is a tire having dimension 235/45R18 and comprises a tread 2, at least one carcass ply 8 placed radially inward of the tread 2 and at least one ply 7 placed radially inbetween the tread 2 and the at least one carcass ply 8. The tread 2 has a contact face 21 of a width TW intended to come into contact with ground during rolling. The tread 2 is provided with at least one groove 3 of a depth D extending generally in circumferential orientation and opening to the contact face 21. The groove 3 is provided with a wear indicating mean 37 which indicates legal wear limit of the tire 1. The tread 2 comprises a center region 22 containing the center line C-C′ and a pair of shoulder regions 23 being positioned on two axial sides of the center region 22. The tread 2 is equally divided into 3 regions, one center region 22 and two shoulder regions 23 with the width TW. As same as typical radial tire construction, a carcass ply 8 (or a casing ply), a main body of the tire which may or may not be provided with an inner liner for inhibiting loss or air pressure, and a ply 7 (or a belt), one or more rubber-coated layers of metallic or textile or other material in a form of cable or wire or strings, are provided radially inward of the tread 2.

[0061] As shown in FIG. 1, the pair of shoulder regions 23 each comprises a shoulder rubber layer 25 of a thickness ts made of a shoulder rubber composition different from a rubber composition constituting the tread 2. The thickness ts of the shoulder rubber layer 25 should be understood as a mean thickness of the shoulder rubber layer 25 measured perpendicular to the carcass ply 8 except under the groove 3 and until axially outermost of the ply 7.

[0062] As shown in FIG. 1, the shoulder rubber layer 25 is invisible on the contact face 21 when the tread 2 being brand new, and the shoulder rubber layer 25 is provided radially below a level of 50% of the depth D of the at least one groove 3. A shear storage modulus G′ of the shoulder rubber composition is less than or equal to 1.0 MPa, and a shear storage modulus G′ of the rubber composition constituting the tread 2 is less than or equal to 6.0 MPa. In the present embodiment, the shear storage modulus G′ of the shoulder rubber composition is 0.15 MPa, and the shear storage modulus G′ of the rubber composition constituting the tread 2 is 2.3 MPa.

[0063] As shown in FIG. 1, the tire 1 further comprises a cap ply 6 positioned radially inbetween the tread 2 and the at least one ply 7 as to cover whole width of radially outermost ply 7 of the at least one ply 7. Cables 61 of the cap ply 6 extends generally in circumferential orientation of the tire 1, that is to say within 10° relative to circumferential orientation. A force F5% of the cap ply per 10 mm of a cap ply width under 5% strain in a direction cable 61 of the cap ply 6 is extending is greater than 900 N. In the present embodiment, the force F5% of the cap ply 6 per 10 mm of a cap ply width under 5% strain in a direction cable 61 of the cap ply 6 is extending is 1,248 N.

[0064] A material used as cables 61 of the cap ply 6 is, for example metal cords such as steel or textile cords such as rayon, aramid, polyethylene, nylon, glass fiber, carbon fiber, basalt fiber, PEN, PVA or combination of these cords. In the present embodiment, the cable 61 of the cap ply 6 is combination of aramid and nylon.

[0065] Since the shoulder rubber layer 25 is comprised in the pair of shoulder regions 23 and not the center region 22, degradation on handling performance is limited as the center region 22 has a dominant impact on handling performance due to longer contact length compared to shoulder regions 23. Therefore it is possible to maintain reasonable level on handling performance.

[0066] Since the pair of shoulder regions 23 each comprising a shoulder rubber layer 25, and the shear storage modulus G′ of the shoulder rubber composition is less than or equal to 1.0 MPa, the shoulder rubber layer 25 can effectively reduce excitation of the tread 2 during rolling. Therefore it is possible to improve noise performance.

[0067] If the shear storage modulus G′ of the shoulder rubber composition is more than 1.0 MPa, there is a risk that an improvement on noise performance would be insufficient. By setting the shear storage modulus G′ of the shoulder rubber composition less than or equal to 1.0 MPa, the shoulder rubber layer 25 can effectively reduce excitation of the tread 2 during rolling.

[0068] This shear storage modulus G′ of the shoulder rubber composition is preferably from 0.1 to 1.0 MPa, more preferable from 0.1 to 0.7 MPa.

[0069] Since the tire 1 further comprising the cap ply 6 whose cable 61 extends generally in circumferential orientation and positioned radially inbetween the tread 2 and the at least one ply 7 at least in a region corresponding to the pair of shoulder regions 23 of the tread 2, the cap ply 6 can provide extra rigidity to the tread 2 recovering a loss of tread rigidity due to the shoulder rubber layer 25 provided with the shoulder rubber composition. Therefore it is possible to improve handling performance.

[0070] Since the force F5% of the cap ply 6 is greater than 900 N per 10 mm of a cap ply width under 5% strain in a direction cable 61 of the cap ply 6 is extending, such the cap ply 6 shifts flexural modes of the tread 2 to higher frequency range while further stiffening the tread 2. Therefore it is possible to improve effectively noise performance while maintaining handling performance.

[0071] The force F5% can be obtained as a force (N) applied to the cap ply 6 at 5% intermediate elongation sampled in 10 mm width and elongated in a direction cable 61 of the cap ply 6 is extending in accordance with standard HS L 1017.

[0072] Since the cap ply 6 is provided as to cover whole width of radially outermost ply 7 of the at least one ply 7, it is possible to improve effectively noise performance while maintaining handling performance as the cap ply 6 works both for improving handling performance and for effectively suppress vibration caused by flexural modes of the tread 2.

[0073] Since the shoulder rubber layer 25 is invisible on the contact face 21 when the tire 1 being brand new, it is possible to exhibit a good initial performance not only for noise and handling but also for other performances, as a contact patch is occupied by the rubber composition constituting the tread 2 which is designed to realize balanced performance.

[0074] Since the shoulder rubber layer 25 is provided radially below a level of 50% of the depth D of the at least one groove 3, it is possible to keep the good initial performance not only for noise and handling but also for other performances longer, as the contact patch is continue occupied by the rubber composition constituting the tread 2 which is designed to realize balanced performance at least until middle of wear life.

[0075] The pair of shoulder regions 23 may have different width from one another. The width of one shoulder region 23 is preferably less than or equal to one third of the width TW of the tread 2, more preferably from 10 to 25% of the width TW of the tread 2. If the width of one shoulder region 23 is more than one third of the width TW of the tread 2, there is a risk that degradation on handling performance due to shoulder rubber layer 25 becomes unacceptable. If the width of one shoulder region 23 is less than 10% of the width TW of the tread 2, there is a risk that reduction of tread excitation becomes insufficient results insufficient improvement on noise performance.

[0076] A tire 41 according to a second embodiment of the present disclosure will be described referring to FIG. 2. FIG. 2 is a schematic cross sectional view of a tire according to a second embodiment of the present disclosure. The construction of this second embodiment is similar to that of the first embodiment other than the arrangement shown in FIG. 2, thus description will be made referring to FIG. 2.

[0077] As shown in FIG. 2, a tire 41 comprises a tread 42, at least one carcass ply 48 placed radially inward of the tread 42 and at least one ply 47 placed radially inbetween the tread 42 and the at least one carcass ply 48. The tread 42 has a contact face 421 of a width TW intended to come into contact with ground during rolling. The tread 42 is provided with at least one groove 43 of a depth D extending generally in circumferential orientation and opening to the contact face 421. The groove 43 is provided with a wear indicating mean 437 which indicates legal wear limit of the tire 41. The tread 42 comprises a center region 422 containing the center line C-C′ and a pair of shoulder regions 423 being positioned on two axial sides of the center region 422. The tread 42 is equally divided into 3 regions, one center region 422 and two shoulder regions 423 with the width TW.

[0078] As shown in FIG. 2, the pair of shoulder regions 423 each comprises a shoulder rubber layer 425 of a thickness is made of a shoulder rubber composition different from a rubber composition constituting the tread 42, and the center region 422 comprises a center rubber layer 24 of a thickness tf made of a center rubber composition different from both the shoulder rubber composition and the rubber composition constituting the tread 42. A shear storage modulus G′ of the center rubber composition is higher than the shear storage modulus G′ of the rubber composition constituting the tread 42. A shear storage modulus G′ of the rubber composition constituting the tread 42 other than the center rubber layer 24 or the shoulder rubber layer 425 is less than or equal to 6.0 MPa. The thickness tf of the center rubber layer 24 is thinner than the thickness is of the shoulder rubber layer 425. In the present embodiment, a shear storage modulus G′ of the shoulder rubber composition is 0.3 MPa, the shear storage modulus G′ of the center rubber composition is 12.2 MPa, the shear storage modulus G′ of the rubber composition constituting the tread 42 other than the center rubber layer 24 or the shoulder rubber layer 425 is 2.3 MPa.

[0079] As shown in FIG. 2, the tire 41 further comprising a cap ply 46 whose cable 461 extends generally in circumferential orientation and positioned radially inbetween the tread 42 and the at least one ply 47 in a region corresponding to the pair of shoulder regions 423 of the tread 42.

[0080] Since the center region 422 comprises a center rubber layer 24 of a thickness tf made of a center rubber composition different from both the shoulder rubber composition and the rubber composition constituting the tread 42, and a shear storage modulus G′ of the center rubber composition is higher than the shear storage modulus G′ of the rubber composition constituting the tread 42, it is possible to improve handling performance, as the center rubber layer 24 made of the center rubber composition having higher shear storage modulus G′ than the shear storage modulus G′ of the rubber composition constituting the tread 42 deforms less and the tread 42 in the center region 422 other than the center rubber layer 24 need to deform more at a given slip angle thus generates stronger lateral force.

[0081] Since the thickness tf of the center rubber layer 24 is thinner than the thickness ts of the shoulder rubber layer 425, it is possible to improve both noise and handling performances simultaneously and efficiently, as thicker shoulder rubber layer thickness ensures reduction of tread excitation, and thinner center rubber layer thickness ensures generation of higher lateral force.

[0082] If the thickness tf of the center rubber layer 24 is thicker than the thickness ts of the shoulder rubber layer 425, there is a risk that reduction of tread excitation by the shoulder rubber layer 425 becomes insufficient due to relatively smaller volume of the shoulder rubber layer 425 compare with the center rubber layer 24, thus improvement on noise performance becomes insufficient. By setting the thickness tf of the center rubber layer 24 thinner than the thickness ts of the shoulder rubber layer 425, it is possible to improve both noise and handling performance simultaneously and efficiently.

[0083] Since the shear storage modulus G′ of the rubber composition constituting the tread 42 other than the center rubber layer 24 or the shoulder rubber layer 425 is less than or equal to 6.0 MPa, it is possible to improve noise performance while improving or at least maintaining reasonable level on handling performance.

[0084] If the shear storage modulus G′ of the rubber composition constituting the tread 42 other than the center rubber layer 24 or the shoulder rubber layer 425 is more than 6.0 MPa, there is a risk that improvement on noise performance becomes insufficient, as the tread 42 itself becomes too hard even provided with the shoulder rubber layer 425.

[0085] The center rubber layer 24 and the shoulder rubber layer 425 may or may not be contact each other.

[0086] A tire 51 according to a third embodiment of the present disclosure will be described referring to FIG. 3. FIG. 3 is a schematic cross sectional view of a tire according to a third embodiment of the present disclosure. The construction of this third embodiment is similar to that of the first and the second embodiment other than the arrangement shown in FIG. 3, thus description will be made referring to FIG. 3.

[0087] As shown in FIG. 3, the pair of shoulder regions 523 each comprises a shoulder rubber layer 525 of a thickness ts made of a shoulder rubber composition different from a rubber composition constituting the tread 52, and the center region 522 comprises a center rubber layer 524 of a thickness tf made of a center rubber composition different from both the shoulder rubber composition and the rubber composition constituting the tread 52. A shear storage modulus G′ of the center rubber composition is higher than the shear storage modulus G′ of the rubber composition constituting the tread 52. A shear storage modulus G′ of the rubber composition constituting the tread 52 other than the center rubber layer 524 or the shoulder rubber layer 525 is less than or equal to 6.0 MPa. The thickness tf of the center rubber layer 524 is thinner than the thickness ts of the shoulder rubber layer 525.

[0088] As shown in FIG. 3, the tire 51 further comprising a cap ply 56 whose cable 561 extends generally in circumferential orientation and positioned radially inbetween the tread 52 and the at least one ply 57 as to cover whole width of the ply 57.

[0089] Since the cap ply 56 is provided as to cover whole width of the ply 57, it is further possible to improve effectively noise performance while maintaining handling performance as the cap ply 56 works both for improving handling performance and for effectively suppress vibration caused by flexural modes of the tread 52.

[0090] The disclosure is not limited to the examples described and represented and various modifications can be made there without leaving its framework.

EXAMPLES

[0091] In order to confirm the effect of the present disclosure, one type of tire of Example to which the present disclosure is applied and other types of tire of Reference and Comparative Examples were prepared.

[0092] The Example was a tire provided with a tread as described in the above first embodiment; a width of one shoulder region was one third of a width of the tread TW, a shear storage modulus G′ of a shoulder rubber composition was 0.15 MPa, a shear storage modulus G′ of a rubber composition constituting the tread other than a shoulder rubber layer was 2.3 MPa, a force F5% of the cap ply was 1,248 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending. The Reference was a tire provided with a tread without shoulder rubber layer nor center rubber layer, a shear storage modulus G′ of a rubber composition constituting the tread was 2.3 MPa, a force F.sub.5% of the cap ply was 365 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending. The Comparative Example 1 was a tire provided with a tread similar to the Reference with a force F5% of the cap ply was 1,248 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending. The Comparative Example 2 was a tire provided with a tread similar to the Example with a force F.sub.5% of the cap ply was 365 N per 10 mm of a cap ply width under 5% strain in a direction cable of the cap ply is extending.

[0093] Noise Performance Test:

[0094] Unused test tires were mounted onto all four wheels of a 2,500 cc rear-wheel drive vehicle. On a straight path weathered asphalt, the vehicle was driven at a constant speed of 80 kph. An interior noise was measured using a microphone positioned at a passenger's ear close to window. An A-weighted sound pressure level between 0 and 500 Hz was calculated.

[0095] The results are shown in table 1. In this table 1, results are represented by difference in dB(A) against Reference, lower the value indicates better the performance.

[0096] Handling Test:

[0097] A cornering power of unused test tires mounted onto a standard rim and inflated to nominal internal pressure was measured using a flat belt tire tester. A load of 460 kg was applied while tires driven at a constant speed of 80 kph, lateral force at a slip angle±1° was measured, and the lateral forces measured at +1° and at −1° in absolute value were averaged.

[0098] The results are also shown in table 1. In this table 1, results are represented by an index of 100 for Reference, higher the number indicates better the performance.

TABLE-US-00001 TABLE 1 Comparative Comparative Example Example 1 Example 2 Reference F.sub.5% of the 1248 1248 365 365 cap ply (N) G′ of tread (MPa) 2.3 2.3 2.3 2.3 G′ of shoulder 0.15 — 0.15 — rubber (MPa) Noise −1.2 0.0 −1.0 0.0 performance (dBA) Handling 101 109 93 100 performance (index)

[0099] As seen from table 1, the Examples show improvement on noise performance while improving or maintaining reasonable level on handling performance, which cannot be achieved by treads disclosed in prior arts.

TABLE-US-00002 Reference Signs List 1, 41, 51 tire 2, 42, 52 tread 21, 421, 521 contact face 22, 422, 522 center region 23, 423, 523 shoulder region 24, 524 center rubber layer 25, 425, 525 shoulder rubber layer 3, 43, 53 groove 37, 437, 537 wear indicating mean 6, 46, 56 cap ply 61, 461, 561 cable 7, 47, 57 ply 8, 48, 58 carcass ply