Seed planter using air propulsion
09974228 ยท 2018-05-22
Assignee
Inventors
Cpc classification
A01C7/082
HUMAN NECESSITIES
A01C7/081
HUMAN NECESSITIES
B65G53/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G53/04
PERFORMING OPERATIONS; TRANSPORTING
A01C7/08
HUMAN NECESSITIES
Abstract
The present invention describes an air-powered device that propels seed from a storage container and distributes seeds from a horizontal tube into a series of vertical tubes, and shoots the seeds from those vertical tubes into the ground. The device can be carried by a human user or mounted on a cart having wheels or skis, and towed through a field while being used to plant seed. The different methods of carrying and operating the device enable farmers to utilize the device in different types of terrain and during different condition. The device can be manufactured from common, affordable materials, such as PVC, and offers rural farmers a portable solution for planting their crops that is efficient and low-cost.
Claims
1. A method of manufacturing a device for planting seeds, comprising: thermal forming a T-connector from PVC; thermal forming a sheet of PVC; inserting the sheet of PVC into the T-connector to form a flow divider; resizing a plurality of PVC pipes, flow reducers, T-connectors, and elbow connectors and gluing the plurality of PVC pipes, flow reducers, T-connectors, and elbow connectors together to form a hollow horizontal member; connecting a storage container to a first hollow member via an air propulsion apparatus; connecting the hollow horizontal member to the first hollow member via the flow divider; thermal die forming a first end of at least one of a plurality of vertical hollow members to form a baffle; thermal die forming a second end of each of the plurality of vertical hollow members to form a nozzle; and inserting the first end of each of the plurality of vertical hollow members into a bottom of the hollow horizontal member.
2. The method of claim 1, wherein resizing the plurality of PVC pipes, flow reducers, T-connectors, and elbow connectors comprises cutting and grinding the plurality of PVC pipes, flow reducers, T-connectors, and elbow connectors.
3. The method of claim 1, further comprising covering the horizontal hollow member and the plurality of vertical hollow members with a UV-resistant coating.
4. The method of claim 1, further comprising enclosing the hollow horizontal member with a PVC pipe with an inner diameter less than or equal to an outer diameter of the hollow horizontal member.
5. The method of claim 4, wherein enclosing the hollow horizontal member with the PVC pipe comprises cutting a slit in a bottom of the PVC pipe and stretching the PVC pipe to enclose the hollow horizontal member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(17) The present invention is directed to air-powered devices for planting seeds, systems incorporating those air-powered devices, as well as to methods of operating and manufacturing such devices and systems for planting seeds. One embodiment of the invention is a device for planting seeds, comprising a storage container, an air propulsion apparatus, a first hollow member, a hollow horizontal member, and a plurality of hollow vertical members. The storage container is connected to the air propulsion apparatus, which uses air propulsion to propel seeds throughout the hollow members of the device and into the ground to be planted.
(18) A second embodiment of the invention is a system for planting seeds. The system incorporates the air-powered device, and at least a portion of the device is mounted on a movable support or carried by a human user.
(19) A third embodiment of the invention is a method of planting seeds, comprising filling the storage container with seeds, emptying the seeds from the storage container into the air propulsion apparatus, and using air power from the air propulsion apparatus to propel seeds throughout the hollow members of the device and into the ground to be planted.
(20) A fourth embodiment of the invention is a method for manufacturing the air-powered device for planting seeds, comprising thermal forming a flow divider from PVC, resizing and gluing together a plurality of PVC pipes, flow reducers, T-connectors, and elbow connectors to form a hollow horizontal member, thermal die forming a plurality of vertical hollow members, and connecting together the storage container, air propulsion apparatus, hollow horizontal member, and the plurality of vertical hollow members to prepare the air-powered device for planting seeds.
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(22) In embodiments, the storage container 102 is comprised of plastic. However, the storage container 102 may be composed of other materials as well: for example, metals such as steel and/or aluminum, other polymers (such as PVC), or even wood. In certain embodiments of the invention, such as the storage container 102 depicted in the device 100 of
(23) In embodiments of the present invention, the storage container 102 has sufficient size and strength to be capable of holding at least 10 kilograms of seeds and/or fertilizer. In some of these embodiments of the present invention, the storage container 102 possesses sufficient size and strength to be capable of holding at least 10 kilograms of seeds (and/or fertilizer). Further, in some of these various embodiments, the storage container 102 is of sufficient size and strength to house at least 15, at least 20, at least 25, or at least 30 kilograms of seeds (and/or fertilizer). The storage containers 102 of the present invention will be capable of holding a varying amount of seeds depending upon the dimensions of the storage container 102, the type of seeds (and their size) placed in the storage container 102, whether the seeds were enlarged by soaking them overnight in water before planting, and other considerations.
(24) As discussed above, the seeds in storage container 102 may have been soaked, and then dried, before the storage container 102 was filled with those seeds. Soaking the seeds enables the seeds to more efficiently embed in the ground and to germinate at a faster rate. If the seeds are not soaked before planting, they may be more susceptible to being blown away in strong winds, or being eaten by animals, before they embed in the ground and germinate.
(25) In addition to storage container 102, the device 100 for planting seeds in a field comprises an air propulsion apparatus 104 connected to the storage container 102. In preferred embodiments of the present invention, the device 100 for planting seeds in a field comprises an air propulsion apparatus 104. In certain preferred embodiments of the invention, the air propulsion apparatus 104 is a broadcast planter 104 (also known as a broadcast seeder, a seed blower, or a broadcast seed blower). The broadcast planter 104 is an agricultural device commonly used to spread seed, fertilizer, and other substances as well (such as, for example, mulch, lime, salt, or other granular products). Suitable fertilizers for use with broadcast planter 104 include, for example, NPK 18-46-0, NPK 15-15-15, NPK 16-20, or NPK 46. The broadcast planter 104 operates by feeding seeds or fertilizer from a hopper 102 at a controlled rate into an air-powered seed blower, which projects the seeds out of the seed blower by spraying them using air power. In some embodiments of the present invention, the seed blower of the broadcast planter 104 is gasoline- or diesel-powered. However, in other embodiments of the invention, the seed blower of the broadcast planter 104 is electric-powered, and can comprise, for example, a rechargeable battery which may be recharged from electricity from solar power, wind power, or other renewable energy sources. Instead of a broadcast planter 104, however, the air propulsion apparatus 104 could also comprise, for example, a leaf blower.
(26) In preferred embodiments of the invention, the device 100 for planting seeds comprises a hollow member 106 connected to the air propulsion apparatus 104. In these embodiments, the seeds (and/or fertilizer, or mulch, or other granular material) are propelled into (and through) the hollow member 106 by the air propulsion apparatus 104, and the hollow member 106 serves to connect the seed storage container 102 and air propulsion apparatus 104 to the rest of the device 100 for planting seeds.
(27) In certain embodiments, the hollow member 106 attached to the air propulsion apparatus 104 may be a flexible hollow member 106, such as the hose 106 depicted in
(28) As shown in the device 100 depicted in
(29) In various embodiments of the device 100 depicted in
(30) In various embodiments of the present invention, the plurality of hollow vertical members 120 can comprise between 4 and 40 hollow vertical members, between 10 and 30 hollow vertical members, between 22 and 26 hollow members, or between 14 and 18 hollow vertical members.
(31) The relative amounts of seed propelled through each of the plurality of vertical members 120 can be tested by running the device 100 in an experimental environment, and measuring the amount of seed that is propelled through each of the plurality of vertical members 120 by placing a bag or sock over the end of each of the plurality of vertical members 120, and then comparing the relative amount of seed that has been collected in each bag or sock.
(32) In the exemplary embodiment depicted in
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(34) The wheels 220 of cart 210 are useful in moving system 200 around a field in which the ground is relatively firm. However, if the field is inundated with water or relatively muddy (as rice paddies commonly are), the wheels 220 of cart 210 may become bogged down in mud or water, making it difficult to move system 200 around the field.
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(36) In exemplary preferred embodiments, T-connector 420 and the flow divider inside are both comprised of polyvinyl chloride (PVC) plastic. The T-connector 420 and the flow divider may be manufactured by thermal forming the T-connector 420 from PVC, thermal forming a sheet of PVC, and then inserting the thermal-formed sheet of PVC into the perpendicular inlet of the T-connector 420 to form a flow divider within that perpendicular inlet.
(37) The hollow horizontal member of piping system 400 is comprised of a number of T-connectors 440 and flow reducers 460 that connect segments of pipe 430 to form the hollow horizontal member. The T-connectors 440 connect both the segments of pipe 430 with each other, and also connect the vertical members 410 to the hollow horizontal member. In the exemplary preferred embodiment 400 depicted in
(38) The segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460 may be comprised of varying materials, such as metals, polymers, or composites. However, in exemplary preferred embodiments of the piping system 400, the segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460 are all comprised of polyvinyl chloride (PVC) plastic. In exemplary embodiments, the segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460 are resized and then connected together to form the horizontal hollow member of system 400. Resizing includes, for example, cutting, grinding, and using other machining techniques to resize the segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460. After the segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460 are connected together, they can be glued together to form the hollow horizontal member.
(39) While the hollow horizontal member of exemplary embodiment 400 is comprised of a plurality of interconnected segments of pipe 430, T-connectors 420 and 440, and flow reducers 460 as described above, in other embodiments of the invention, the hollow horizontal member may comprise a single hollow horizontal component (not shown). In these embodiments, the single hollow horizontal component may be a tube, pipe, or cylinder. In certain embodiments, the single hollow horizontal component has a constant diameter along its length. In other embodiments, the ends of the hollow horizontal component each have a smaller diameter than the center of the hollow horizontal component.
(40) In the exemplary embodiment 400 depicted in
(41) In preferred embodiments of the invention, vertical member 410, like the segments of pipe 430, the T-connectors 420 and 440, and the flow reducers 460, is comprised of polyvinyl chloride (PVC) plastic. Nozzle 415 can be manufactured by thermal die forming an end of vertical member 410 into nozzle 415. The vertical members 410 can then be inserted and glued into the perpendicular inlets of T-connectors 440 to connect the vertical members 410 to the piping system 400.
(42) In embodiments, in which vertical members 410, segments of pipe 430, the T-connectors 420 and 440, and flow reducers 460 are comprised of PVC, the PVC piping can be covered or coated with a UV-resistant paint or other coating which helps those PVC pieces resist degradation from ultraviolet radiation, prolonging the life of piping system 400.
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(44) As seed is propelled horizontally away from T-connector 520 and flow divider 510, it is caught by the cup-shaped baffles 545 that are connected to the top of the interior vertical tubes 530a. Each baffle 545 has a closed top, and is shaped as a cup or closed half-pipe which catches and re-directs seed (and/or fertilizer) away from the horizontal flow into interior vertical tubes 530a, as illustrated by flow arrows 533a. In preferred embodiments, the baffles 545 are designed so that each interior vertical member 530a catches and receives an approximately equivalent amount of seed. Each of the baffles 545 is connected to a respective interior vertical tube 530a by connector 540.
(45) As the flow of seed reaches the end piping segments 515, all of the seed remaining in the flow is directed into end vertical members 530b, as illustrated by flow arrows 533b. Thus, there is no need for end vertical members 530b to be connected to baffles that catch and redirect only a portion of the seed in the flow.
(46) By catching and redirecting approximately equal amounts of seed (and/or fertilizer), the baffles 545 ensure that approximately equal amounts of crops are planted in each row, and help prevent the device from jamming from one or more vertical tubes 530a or 530b having seed propelled into it at too great a rate.
(47) The baffles 545 may be manufactured from different materials, but in exemplary preferred embodiments, the baffles 545 are comprised of PVC plastic. In these embodiments, the baffles 545 are manufactured by thermal die forming, in which the PVC is heated and then formed/folded around a metal or wooden die having the desired cup-like, closed half-pipe shape for the baffle 545.
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(50) The following Examples are only illustrative. It will be readily seen by one of ordinary skill in the art that the present invention fulfills the objectives set forth above. After reading the foregoing specification, one of ordinary skill will be able to effect various changes, substitutions of equivalents, and various other embodiments of the invention as broadly disclosed therein. It is therefore intended that the protection granted herein be limited only by the definition contained in the appended claims and equivalents thereof.
Examples
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(52) The exemplary device 800 features 12 vertical members 410, each comprised of PVC plastic and having a nozzle 415, and which are spaced equidistantly from each other and connected to the horizontal PVC piping encased within PVC pipe 810. The vertical members 410 are mounted onto metal frame 840, to which PVC pipe 810 is also attached. The frame 810 comprises two metal handles 830, which can be held by users and utilized to maneuver device 800 around a field for planting.
(53) Device 800 also features two skis 820. The skis 820 are comprised of a metal, such as steel or aluminum, or a plastic, such as PVC. The device 800 slides on skis 820 as the users maneuver device 800 around a field, using handles 830, to plant seeds in neat, equidistant rows from the nozzles 415 of the vertical tubes 410 of device 800.