Apparatus for extracting ore from block caves and method and system therefor

Abstract

In combination a loader unit and haul unit for use in a block caving mining operation. Each of the loader unit and the haul unit comprise a removable bucket, which can be used for loading ore. In use the bucket carrying a load of ore can be transferred from the loader unit to the haul unit so that the haul unit can transport the ore from a loading site to a crusher. The loader unit and haul unit have a respective longitudinal axis extending from the fore end to the aft thereof, and the bucket is elongate with a longitudinal axis. In use when the bucket is mounted to the loader unit the longitudinal axis of the bucket is disposed orthogonally to the longitudinal axis of the loader unit. When the bucket is transferred to the haul unit, the bucket is placed upright on the haul unit with the longitudinal axis of the bucket parallel to the longitudinal axis of the haul unit.

Claims

1. Apparatus for use in a block caving mining operation, the apparatus comprising: a) a loader unit; b) a haul unit; and; c) a bucket used for loading ore that is configured to be removably mountable to each of the loader unit and haul unit so that the width of said haul unit with said bucket mounted thereon is substantially narrower than the width of said loader unit with said bucket mounted thereon, and wherein said bucket carrying a load of ore is transferable from said loader unit to said haul unit to thereby enable said haul unit to transport said ore from a loading site to a crusher.

2. The apparatus as claimed in claim 1, wherein each of said loader unit and said haul unit have a respective longitudinal axis extending from the fore end to the aft thereof, and said bucket is elongate with a longitudinal axis, and in use when said bucket is mounted to said loader unit the longitudinal axis of said bucket is disposed orthogonally to the longitudinal axis of said loader unit, and when said bucket is transferred to said haul unit, said bucket is placed upright on said haul unit with the longitudinal axis of said bucket parallel to the longitudinal axis of said haul unit.

3. The apparatus as claimed in claim 1, wherein with said bucket removed said haul unit is substantially smaller than said loader unit with said bucket removed.

4. The apparatus as claimed in claim 1, wherein in use said bucket carrying a load of ore is transferred from said haul unit to a handling mechanism able to manipulate said bucket so that said load of ore is emptied into a dump station of said crusher.

5. The apparatus as claimed in claim 1, wherein said bucket has at least two female attachment members, each female attachment member at opposed ends of said bucket.

6. The apparatus as claimed in claim 5, wherein said loader unit has two spaced apart male attachment members each of which is adapted to slidably engage with a respective said female attachment member.

7. The apparatus as claimed in claim 1, wherein said haul unit has two spaced apart recesses each of which is adapted to engage with a respective spaced apart male projection projecting from the base of said bucket.

8. The apparatus as claimed in claim 1, wherein both said loader unit and haul unit are Autonomous Guided Vehicles (AGVs).

9. The apparatus as claimed in claim 1, wherein said loader unit is an AGV and said haul unit is an AGV mounted on a suspended mono-rail system.

10. A bucket for use in a block caving mining operation, said bucket configured to be removably mountable to each of a loader unit and a haul unit so that the width of said haul unit with said bucket mounted thereon is substantially narrower than the width of said loader unit with said bucket mounted thereon, and wherein in use said bucket carrying a load of ore is transferable from said loader unit to said haul unit to thereby enable said haul unit to transport said ore from a loading site to a crusher.

11. The bucket as claimed in claim 10, wherein each of said loader unit and haul unit have a respective longitudinal axis extending from the fore end to the aft thereof, and said bucket is elongate with a longitudinal axis, and in use when said bucket is mounted to the said loader unit the longitudinal axis of said bucket is disposed orthogonally to the longitudinal axis of said loader unit, and when said bucket is transferred to said haul unit said bucket is placed upright on said haul unit with the longitudinal axis of said bucket parallel to the longitudinal axis of said haul unit.

12. The bucket as claimed in claim 10, wherein with said bucket removed said haul unit is substantially smaller than said loader unit with said bucket removed.

13. The bucket as claimed in claim 10, wherein in use said bucket carrying a load of ore can be transferred from said haul unit to a handling mechanism able to manipulate said bucket so that said load of ore is emptied into a dump station of said crusher.

14. The bucket as claimed in claim 10, wherein said bucket has at least two female attachment members, each female attachment member at opposed ends of said bucket.

15. The bucket as claimed in claim 14, and said loader unit has two spaced apart male attachment members each of which is adapted to slidably engage with a respective said female attachment member.

16. The bucket as claimed in claim 10, wherein said haul unit has two spaced apart recesses each of which is adapted to engage with a respective spaced apart male projections projecting from the base of said bucket.

17. The bucket as claimed in claim 10, wherein both said loader unit and haul unit are Autonomous Guided Vehicles (AGVs).

18. The bucket as claimed in claim 10, wherein said loader unit is an AGV and said haul unit is an AGV mounted on a suspended mono-rail system.

19. A method for ore extraction in a block caving mining operation, said method comprising: a) loading ore at a loading site into a bucket removably mounted to a loader unit; b) transferring said bucket carrying a load of ore from the loader unit to a haul unit, the width of said haul unit with said bucket mounted thereon being substantially narrower than the width of said loader unit with said bucket mounted thereon; and c) transporting the bucket carrying the load of ore from the loading site to a crusher via the haul unit.

20. The method as claimed in claim 19, wherein each of said loader unit and haul unit have a respective longitudinal axis extending from the fore end to the aft thereof, and said bucket is elongate with a longitudinal axis, and in use when said bucket is mounted to said loader unit the longitudinal axis of said bucket is disposed orthogonally to the longitudinal axis of said loader unit, and when said bucket is transferred to said haul unit said bucket is placed upright on said haul unit with the longitudinal axis of said bucket parallel to the longitudinal axis of said haul unit.

21. The method as claimed in claim 19, wherein with said bucket removed said haul unit is substantially smaller than said loader unit with said bucket removed.

22. The method as claimed in claim 19, wherein in use said bucket carrying a load of ore is transferred from said haul unit to a handling mechanism able to manipulate said bucket so that said load of ore is emptied into a dump station of said crusher.

23. The method as claimed in claim 19, wherein said bucket has at least two female attachment members, each female attachment member at opposed ends of said bucket, and said loader unit has two spaced apart male attachment members each of which is adapted to slidably engage with a respective said female attachment member.

24. The method as claimed in claim 19, wherein both said loader unit and haul unit are Autonomous Guided Vehicles (AGVs).

25. The method as claimed in claim 19, wherein said loader unit is an AGV and said haul unit is an AGV mounted on a suspended mono-rail system.

26. A system for ore extraction in a block caving mining operation, said system comprising: a) a plurality of buckets used to load and carry ore; b) a plurality of loader units, each capable of having one of said buckets removably mounted thereto; c) a plurality of haul units, each capable of having one of said buckets removably mounted thereto, the width of a haul unit with a bucket mounted thereto being substantially narrower than the width of a loader unit with a bucket mounted thereto; and d) at least one handling mechanism associated with a dump station of a crusher that is able to receive and manipulate said buckets, wherein in use at least one of said loader units with a first of said buckets mounted thereto is used for loading a load of ore at a loading site, and said first bucket is transferred from said at least one loader unit to at least one of said haul units to thereby enable said at least one haul unit to transport said load of ore from the loading site to a crusher.

27. The system as claimed in claim 26, wherein said at least one loader unit and said at least one haul unit have a respective longitudinal axis extending from the fore end to the aft thereof, and said first bucket is elongate with a longitudinal axis, and in use when said first bucket is mounted to said loader unit the longitudinal axis of said first bucket is disposed orthogonally to the longitudinal axis of said loader unit, and when said first bucket is transferred to said haul unit said first bucket is placed upright on said haul unit with the longitudinal axis of said first bucket parallel to the longitudinal axis of said haul unit.

28. The system as claimed in claim 26, wherein with said first bucket removed said at least one haul unit is substantially smaller than said at least one loader unit with said first bucket removed.

29. The system as claimed in claim 26, wherein in use said first bucket carrying said load of ore can be transferred from said at least one haul unit to said handling mechanism so that said load of ore is emptied into said dump station.

30. The system as claimed in claim 26, wherein each of said buckets has at least two female attachment members, and each of said loader units have two spaced apart male attachment members each of which is adapted to slidably engage with a respective said female attachment member of one of said buckets.

31. The system as claimed in claim 26, wherein both said loader units and haul units are AGVs.

32. The system as claimed in claim 26, wherein said loader units are AGVs and said haul units are AGVs mounted on a suspended mono-rail system.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A preferred embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:

(2) FIG. 1 is a perspective view of a first embodiment of a loader unit with bucket attached in accordance with the present invention.

(3) FIG. 2 is a perspective view of a first embodiment of a haul unit carrying a bucket in accordance with the present invention.

(4) FIG. 3 is reduced perspective view of the loader unit of FIG. 1 placing a bucket carrying a load of ore on a haul unit of FIG. 2.

(5) FIG. 4 is a perspective view of the loader unit of FIG. 1 after it has placed a bucket carrying a load of ore on haul unit of FIG. 2.

(6) FIG. 5 is reduced perspective view of the haul unit of FIG. 2 at a dump station with a bucket carrying a load of ore being emptied into the dump station.

(7) FIG. 6 is reduced perspective view of the dump station in FIG. 4 with a bucket carrying a load of ore supported by the handling mechanism of the dump station.

(8) FIG. 7 is a perspective view of two haul units passing each other in a tunnel.

(9) FIG. 8 depicts a reduced perspective of a loader unit of FIG. 1 passing a bucket to a haul unit in an alternative embodiment, where the haul unit is movably mounted to a mono-rail.

BEST MODE OF CARRYING OUT INVENTION

(10) FIGS. 1 to 6 depict various apparatuses in a first embodiment that make up a system for ore extraction in a block caving mining operation.

(11) FIG. 1 depicts a loader unit 1 with a removable bucket 2 for use at a draw point for scooping up a load of ore 10. Loader unit 1 is able to orient bucket 2 such that it is upright (open end upwards), and transfer bucket 2 to a haul unit 3, as shown in FIGS. 2 and 3.

(12) Both loader unit 1 and haul unit 2 are preferably autonomous guide vehicles (AGVs) that are semi-automated and remotely controlled by an operator.

(13) Bucket 2 has two female attachment members 4 at opposed ends thereof and scoop 8. The bucket also has to spaced-apart male projections 13 projecting from its base 16.

(14) Loader unit 1 is provided with a hydraulically actuated linkage assembly 5 having two spaced-apart prongs 6 adapted to engage female attachment members 4. When bucket 2 is attached to load unit 1, a cross member 7 of linkage assembly 5 is disposed near or abuts a lip 9 of bucket 2.

(15) In use, a loader unit 1 with bucket 2 attached thereto is able to scoop up a load of ore 10. By means of manipulating linkage assembly 5, bucket 2 is oriented such that it can be placed on haul unit 3 in an upright position. The projections 13 engage with recesses 18 in haul unit 3 to ensure bucket 2 is correctly seated.

(16) Haul unit 3 may then be used to transport load of ore 10 through a tunnel 11 to a dump station 12 associated with a crusher. Dump station 12 has a handling mechanism 14 for removing bucket 2 from haul unit 3 and manipulating it so that bucket 2 is overturned and emptied into dump station 12.

(17) Loader unit 1 and haul unit 3 have respective longitudinal axes L.sub.L and L.sub.H extending from the fore end to the aft thereof. Bucket 2 which is elongate, has a longitudinal axis L.sub.B In use when bucket 2 is mounted to loader unit 1, longitudinal axis L.sub.B of bucket 2 is disposed orthogonally to longitudinal axis L.sub.L of loader unit 1. When bucket 2 is transferred to haul unit 3, bucket 2 is placed upright thereon with its longitudinal axis L.sub.B parallel to the longitudinal axis L.sub.H of haul unit 3.

(18) With the bucket removed, haul unit 3 is substantially smaller than loader unit 1. Also, with bucket 2 mounted (or supported) by haul unit 3 in an upright position, the width W.sub.H of haul unit is substantially narrower than the width W.sub.L of loader unit 1 with bucket mounted thereon.

(19) In use, the system preferably relies on a plurality of loader units 1 being used to scoop up loads of ore 10 using removable buckets 2, and a plurality of haul units 3 to transfer ore 10 through tunnel 11 to dump station 12.

(20) Because haul units 3 are smaller and narrower than loader units 1, and because of the manner in which each bucket 2 is mounted on a respective haul unit 3, it is much easier to navigate haul units 3 within a tunnel 11. This means that loader units 1 can be used in and around the draw point 19, and haul units used to more easily navigate through tunnels 11. Because of the narrower width of haul units 3, and the way a bucket 2 is supported on a haul unit 3, it is possible to more readily have two haul units 3 pass each other in tunnel 11 as shown in FIG. 7.

(21) The plurality of like buckets 2 used in the system are able to be picked up by any loader unit 1 for scooping up ore, and able to be transferred to any haul unit 3 for transportation to dump station 12.

(22) In an alternative embodiment, a mono-rail 100 is employed. Loader unit 1 and removable bucket 2 of the first embodiment are still used at the draw point 19 to scoop up ore. However in this alternative embodiment a haul unit 103, in the form of a mono-rail carriage, is able to have bucket 2 transferred and secured to it from loader unit 1. Preferably haul unit 103 is also an AGV. Once bucket 2 is supported by haul unit 103, it may be transported along mono-rail 100 through tunnel 11 to a dump station 12. In this embodiment, bucket 2 does not need to have projections 13 of the first embodiment. Dump station for this alternative embodiment may have a handling mechanism 14 for removing bucket 2 and manipulating it so that it is overturned and emptied into dump station 12. However, in another not shown embodiment, a handling mechanism could be provided for overturning and emptying a bucket 2 into a dump station, whilst bucket remains 2 suspended from haul unit 103.

(23) In both of the above described embodiments traffic management can be improved and bottlenecking around the dump station 12 for the crusher can be minimized or eliminated.

(24) In the abovementioned embodiments loader unit 1 and haul unit 3 are shown as AGV's having four wheels, however it should be understood that in other embodiments they may have other wheel or track arrangements.

(25) Whilst in the abovementioned embodiments the loader unit 1 utilises prongs 6 of linkage assembly 5 to engage with female members 4 on bucket 2, it should be understood that in other not shown embodiments some other method of attaching or engagement could be used between loader unit 1 and bucket 2. Similarly, whilst bucket 2 utilises projections 13 to engage with recesses 18 on haul unit 3, it should be understood that in other not shown embodiments some other method of attaching or engagement could be used between haul unit 3 and bucket 2.

(26) The terms comprising and including (and their grammatical variations) as used herein are used in inclusive sense and not in the exclusive sense of consisting only of.