Internal combustion engine
09976451 ยท 2018-05-22
Inventors
Cpc classification
F01L7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L2820/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided an internal combustion engine, provided with a crankshaft and one or several cylinders provided on the wall thereof with exhaust ports and closed at the top by a cylinder head provided with intake ports; each cylinder accommodating an engine piston connected to the crankshaft and a coaxial auxiliary piston opposite the engine piston, defining an intake chamber and a combustion chamber; said auxiliary piston axially determining on the side of the combustion chamber a housing that communicates with the intake chamber via transfer ports, the housing of which includes a secondary piston which opens and closes the transfer ports in a back-and-forth movement between a rear position and a forward position.
Claims
1. An internal combustion engine, comprising: a crankshaft; and one or several cylinders, each cylinder comprises an engine piston joined to the crankshaft which performs a reciprocating motion inside the cylinder; a cylinder head that closes an upper portion of the one or several cylinders comprising intake ports; exhaust ports located on a wall of the one or several cylinders; and a coaxial auxiliary piston opposite the engine piston, delimiting a combustion chamber between said auxiliary piston, the cylinder and the engine piston, and an intake chamber between said auxiliary piston, the cylinder and the cylinder head, said auxiliary piston is provided with a reciprocating motion mechanically synchronized with the engine piston in order to cause expulsion of residual gases from the combustion chamber through an exhaust port and simultaneously cause intake of a fresh load of fuel/air mix in the intake chamber through the intake ports; a housing that communicates with the intake chamber through transfer ports, the housing being axially located on a side of the combustion chamber; a secondary piston included in said housing which opens and closes the transfer ports in a back-and-forth movement, respectively between an upward rear position and a downward forward position.
2. The internal combustion engine, according to claim 1, wherein the secondary piston is adjusted with a seal with respect to the wall of the housing via a number of sealing rings.
3. The internal combustion engine, according to claim 1, wherein a spark plug and/or a fuel injector are arranged in the cylinder head, opposite one of the transfer ports and in communication with the combustion chamber when the auxiliary piston is in its position closest to the cylinder head.
4. The internal combustion engine, according to claim 1, wherein the intake ports are provided with a number of non-return plate valves.
5. The internal combustion engine, according to claim 1, wherein the auxiliary piston passes through the cylinder head by means of a sliding mount.
6. The internal combustion engine, according to claim 1, wherein the auxiliary piston has a large diameter (D.sub.1) that fits the inside of the cylinder and a small diameter (D.sub.2) that passes through the cylinder head and is greater than one fourth of the large diameter (D.sub.1).
7. The internal combustion engine, according to claim 1, wherein the auxiliary piston is arranged connected to one end of a swivel arm, which is connected at the other end to a set of cams of the desmodromic type that cause a swivelling movement of said swivel arm; the secondary piston is arranged connected to one end of another swivel arm, which is connected at the other end thereof to a respective set of cams of the desmodromic type that in turn cause a swivelling movement of this swivel arm.
8. The internal combustion engine, according to claim 1, wherein the reciprocating motion of the auxiliary piston, mechanically synchronised with the engine piston, has a variable range or stroke.
9. An internal combustion engine, comprising: a crankshaft; and one or several cylinders, each cylinder comprises an engine piston joined to the crankshaft which performs a reciprocating motion inside the cylinder; a cylinder head that closes an upper portion of the one or several cylinders comprising intake ports; exhaust ports located on a wall of the one or several cylinders; and a coaxial auxiliary piston opposite the engine piston, delimiting a combustion chamber between said auxiliary piston, the cylinder and the engine piston, and an intake chamber between said auxiliary piston, the cylinder and the cylinder head, said auxiliary piston is provided with a reciprocating motion mechanically synchronized with the engine piston in order to cause expulsion of residual gases from the combustion chamber through an exhaust port and simultaneously cause intake of a fresh load of fuel/air mix in the intake chamber through the intake ports; a housing that communicates with the intake chamber through transfer ports, the housing being axially located on a side of the combustion chamber; a secondary piston included in said housing which opens and closes the transfer ports in a back-and-forth movement, respectively between an upward rear position and a downward forward position, wherein the auxiliary piston and the secondary piston are arranged connected to a mechanism that enables the stroke of the upwards and downwards reciprocal movements thereof to be modified, the auxiliary piston being connected to one end of the main swivel arm, which is connected at the other end to a plunger that is actuated in an upwards and downwards movement by a set of desmodromic cams, said main swivel arm having a hollow cylindrical portion, a sliding sleeve mounted on an articulated joint joined to a sliding support that enables a linear movement in a direction parallel to the axis of the hollow cylindrical portion of the main swivel arm when the latter is in the position determined by the position of the auxiliary piston closest to the cylinder head; the secondary piston is connected to one end of a secondary swivel arm, which is connected at the other end thereof to a respective plunger parallel to the plunger and that is in turn actuated in an upwards and downwards movement by a corresponding set of desmodromic cams, this the secondary swivel arm being mounted on an articulated joint that is located inside the hollow cylindrical portion of the main swivel arm.
10. The internal combustion engine, according to claim 1, wherein it is provided with a turbocharger, the turbine of which is connected to the exhaust port and the compressor of which is connected to the intake ports.
11. The internal combustion engine, according to claim 5, wherein the auxiliary piston has a large diameter (D.sub.1) that fits the inside of the cylinder and a small diameter (D.sub.2) that passes through the cylinder head and is greater than one fourth of the large diameter (D.sub.1).
12. An internal combustion engine, comprising: a crankshaft; and one or several cylinders, each cylinder comprises an engine piston joined to the crankshaft which performs a reciprocating motion inside the cylinder; a cylinder head that closes an upper portion of the one or several cylinders comprising intake ports; exhaust ports located on a wall of the one or several cylinders; and a coaxial auxiliary piston opposite the engine piston, delimiting a combustion chamber between said auxiliary piston, the cylinder and the engine piston, and an intake chamber between said auxiliary piston, the cylinder and the cylinder head, said auxiliary piston is provided with a reciprocating motion mechanically synchronized with the engine piston in order to cause expulsion of residual gases from the combustion chamber through an exhaust port and simultaneously cause intake of a fresh load of fuel/air mix in the intake chamber through the intake ports; a housing that communicates with the intake chamber through transfer ports, the housing being axially located on a side of the combustion chamber; a secondary piston included in said housing which opens and closes the transfer ports in a back-and-forth movement, respectively between an upward rear position and a downward forward position, wherein the reciprocating motion of the auxiliary piston, mechanically synchronized with the engine piston, has a variable range or stroke, wherein the auxiliary piston and the secondary piston are arranged connected to a mechanism that enables the stroke of the upwards and downwards reciprocal movements thereof to be modified, the auxiliary piston being connected to one end of the main swivel arm, which is connected at the other end to a plunger that is actuated in an upwards and downwards movement by a set of desmodromic cams, said main swivel arm having a hollow cylindrical portion, a sliding sleeve is mounted on an articulated joint joined to a sliding support that enables a linear movement in a direction parallel to the axis of the hollow cylindrical portion of the main swivel arm when the latter is in the position determined by the position of the auxiliary piston closest to the cylinder head; the secondary piston is connected to one end of a secondary swivel arm, which is connected at the other end thereof to a respective plunger parallel to the plunger and that is in turn actuated in an upwards and downwards movement by a corresponding set of desmodromic cams, the secondary swivel arm being mounted on an articulated joint that is located inside the hollow cylindrical portion of the main swivel arm.
Description
DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE INVENTION
(10) The object of the invention relates to a two-stroke internal combustion engine, formed by, as seen in
(11) The auxiliary piston (7) axially determines on the side of the combustion chamber a housing (10) that communicates with the intake chamber (8) via transfer ports (11), including in said housing (10), along with sealed fitting via one or more sealing rings (12.1), a secondary piston (12) which opens and closes the transfer ports (11) in a back-and-forth movement between an upward-facing rear position resting on a stop (13) and a downward-facing forward position. In the cylinder head (3) intake ports (14) are also defined, which are provided with respective non-return plate valves (15).
(12) As such, the behaviour of the engine during the functional cycle is as follows: During the combustion phase, until the exhaust port (2) opens due to the movement of the engine piston (6) to its bottom dead centre position, the auxiliary piston (7) and the secondary piston (12) remain immobile in their top position, the transfer ports (11) being open and the intake chamber at that moment having zero volume, as may be seen in
(13)
(14) What follows is an explanation of how a compression ratio that is different to the expansion ratio is achieved, by adjusting the geometry of the auxiliary piston (7) and the secondary piston (12).
(15)
V.sub.i=S.sub.i(D.sub.1.sup.2D.sub.2.sup.2)/4Intake volume:
S.sub.a=auxiliary piston stroke.
(16) D.sub.1=large diameter or main diameter of the auxiliary piston (7), which, since it fits to the same cylinder (1) as the engine piston (6), is identical to that of the latter.
(17) D.sub.2=small diameter of the auxiliary piston (7), which passes through the cylinder head (3), representing the cross section of the auxiliary piston (7) exposed to the atmosphere (or to the prevailing pressure in the crankcase of the motor, as with the lower portion of the engine piston (6)).
V.sub.s=S.sub.i(D.sub.1.sup.2)/4Sweep volume:
(18) From which we may deduce that V.sub.i<V.sub.s and that the larger the small diameter (D.sub.2) of the auxiliary piston (7) the lower the intake volume with respect to the sweep volume.
V.sub.e=S.sub.e(D.sub.1.sup.2)/4+V.sub.DExpansion volume:
(19) S.sub.e=expansion stroke or engine piston stroke (6).
(20) V.sub.D=Dead volume=minimum volume of the combustion chamber, when the engine piston (6) and the auxiliary piston (7) are both at their top dead centre position.
(21) Since the stroke of the engine piston (6) in the expansion phase is carried out whilst the auxiliary piston (7) is immobile in its high position, the expansion volume (V.sub.e) always has a constant value regardless of the value of the stroke (S.sub.i) of the auxiliary piston (7).
(22) Therefore, the expansion ratio is constant, and equals:
.sub.e=V.sub.e/V.sub.D
A residual volume, which represents the fraction of the residual gases that is not swept by the auxiliary piston (7), since the maximum stroke of the latter is generally smaller than that of the engine piston (6) and is therefore recycled in the following cycle:
V.sub.R=V.sub.eV.sub.s
V.sub.c=V.sub.i+V.sub.RCompression volume:
V.sub.c=S.sub.e(D.sub.1.sup.2)/4S.sub.i(D.sub.2.sup.2)/4+V.sub.D
.sub.c=V.sub.c/V.sub.DCompression ratio:
(23) One may observe that the compression ratio (.sub.c) is less than the expansion ratio (.sub.e), since the compression volume (V.sub.c) is less than the expansion volume (V.sub.e) by the quantity S.sub.i(D.sub.2.sup.2)/4.
(24) It is therefore the case that:
.sub.c/.sub.e=1[S.sub.a(D.sub.2.sup.2)/(S.sub.e(D.sub.1.sup.2)+4V.sub.D)]
(25) In other words, the volumetric displacements are asymmetrical, thus defining an Atkinson-type thermodynamic cycle, meaning that having determined the respective strokes S.sub.e of the engine piston (6) and S.sub.i of the auxiliary piston (7) (the latter always being less than the former), the expansion is prolonged with respect to the intake by a factor that will depend on the ratio D.sub.1/D.sub.2, which is given by the geometry of the auxiliary piston (7). With a significant value for the small diameter D.sub.2 of the auxiliary piston, of between 25% and 60% of the value of the large diameter D.sub.1, an expansion factor of between 1.15 and 1.5 times the compression is obtained.
(26) Another consequence of said unique geometry of the auxiliary piston (7) is that during the compression stroke said auxiliary piston (7) returns positive work through its actuation mechanism formed by the assembly of desmodromic cams (22, 22.1; 23, 23.1) illustrated in
(27) During the compression stroke, regardless of the load, the engine piston (6) requires (negative) work equivalent to:
.sub.1-2PdV, with V.sub.1V.sub.2=S.sub.e(D.sub.1.sup.2)/4
(28) Meanwhile, due to the balance of pressures between the combustion chamber (9) and the intake chamber (8), during the compression stroke, the auxiliary piston (7) returns (positive) work equivalent to:
.sub.1-2Pdv, with V.sub.1V.sub.2=S.sub.i(D.sub.2.sup.2)/4
(29) Therefore, the net work required for the compression stroke is:
.sub.1-2PdV.sub.1-2Pdv
(30) Another aim of the present invention is to completely control the load of the engine by means of a variable-stroke actuation of the auxiliary piston (7) and secondary piston (12) assembly. Thus, since it can carry out a volumetric intake displacement that is exactly equal to the load volume needed for the required engine power, the following improvements are obtained over a conventional four-stroke engine (in particular Otto-type engines): Since a throttle valve is not required to modify the power, the losses due to pumping at part load are completely eliminated, substantially improving the performance in said conditions. Compared to four-stroke spark-ignition engineswhich exhibit a reduction in the effective compression ratio at part load because the chamber is not filled to atmospheric pressure, causing a loss in thermodynamic performance associated with a decline in combustion qualityin the engine with an auxiliary piston and an asymmetric and variable stroke according to the invention, when the piston performs a stroke lower than the maximum, it also reduces, by the same proportion, the sweeping of residual gases from the previous combustion, but the residual gases remain in the combustion chamber and are recycled by adding them to the fresh load of fuel/air mix in the following cycle, such that the effective compression ratio is not reduced at part load. What is also achieved is a stratification between the recycled portion of the residual gases and the fresh portion of the fuel/air mix (preventing them from mixing), by progressively letting in fresh fuel/air mix throughout the entire compression stroke. All of this makes it possible to maintain high combustion quality and thermodynamic performance, under any conditions.
(31) Moreover, by associating the geometry of asymmetric volumetric displacements with a variable-stroke actuation, it becomes possible to modify the compression ratio as a function of the load.
(32) The law that relates the compression ratio to the expansion ratio,
.sub.c/.sub.e=1[S.sub.i(D.sub.2.sup.2)/(S.sub.e(D.sub.1.sup.2)+4V.sub.D)]
in this case has a variable S.sub.i value that is directly proportional to the engine load.
(33) Therefore:
(34) .sub.c/.sub.e=1 when S.sub.i=0, or in other words when the auxiliary piston (7) is not pumping anything.
(35) .sub.c/.sub.e<1, if S.sub.i>0, or in other words the compression ratio decreases whilst the intake stroke (S.sub.i) (i.e. the load) increases, passing from a conventional Otto cycle to a Miller or Atkinson cycle where expansion is proportionally longer than compression.
(36) In this way, with the engine according to the present invention, it is possible to have: A high compression ratio (p.sub.c) at low loads, compatible with the maximum pressure permitted for the mechanical resistance of the moving components of the engine, and also compatible with the auto-ignition limit when it is a gasoline engine, since this limit is determined not only by the pressure, but also by the temperature in the combustion chamber (9), which is obviously less at part load. A compression ratio (.sub.c) that decreases as the load increases, making it possible to contain the maximum combustion pressure and create a thermodynamic cycle wherein the expansion is greater than the compression, in other words a Miller or Atkinson cycle, whose performance is superior to that of a conventional Otto cycle.
(37) It may likewise be seen that the larger the small diameter (D.sub.2) with respect to the large diameter (D.sub.1) of the auxiliary piston (7), the greater the variation in the compression/expansion ratio in association with the variable stroke of the auxiliary piston (7). Thus, the design of the auxiliary piston (7) of an engine according to the invention, in particular regarding the ratio between the large diameter (D.sub.1) and the small diameter (D.sub.2) of the auxiliary piston (7), the variation in its stroke (S.sub.i) and the value of the dead volume (V.sub.D), make it possible to adjust and optimise the thermodynamic behaviour to function as an Otto engine, as a diesel engine, as a stationary engine, as a car engine with a wide load range, etc.; likewise making it possible to reduce the level of nitrogen oxide emissions, in particular in a spontaneous ignition engine (diesel).
(38)
(39) The other end of the main swivel arm (24) is connected by means of an articulated joint (29) to a plunger (30) placed in a position that is approximately parallel to the cylinder (1) of the engine, said plunger (30) being mounted in guides (31), such that it can carry out a linear back-and-forth movement produced by a set of desmodromic cams (32, 32.1) situated in contact with the ends thereof, and which are actuated by the engine crankshaft (4).
(40) The back-and-forth motion of the plunger (30) is transmitted to the auxiliary piston (7) through the swivel arm (24), with a variable reduction ratio depending on the position of the sleeve (26) with the sliding support (28), causing said auxiliary piston (7) to carry out a stroke with a variable range. In this way it is possible to achieve, for example, a continuous variation of between 10% and 100% of the maximum stroke of the auxiliary piston (7).
(41) The set of desmodromic cams (32, 32.1), which produces the movement of the auxiliary piston (7), has the advantage over other possible mechanisms that it can efficiently recover the positive work done by said auxiliary piston (7) during the stroke of the compression phase of the engine.
(42) Moreover, the secondary piston (12) is connected by means of another small connecting rod (17) to one end of a secondary swivel arm (33), which is located inside the hollow cylindrical portion (25) of the main swivel arm (24), with a respective articulated joint therein (34), the other end of this secondary swivel arm (33) being connected, by means of a respective articulated joint, to a corresponding plunger (30.1) parallel to plunger (30) and which is in turn mounted in sliding guides, likewise being able to carry out a back-and-forth movement actuated by a set of desmodromic cams (35, 35.1) that act upon the ends thereof.
(43) Since its articulated joint (34) is inside the hollow cylindrical portion (25) of the main swivel arm (24), the secondary swivel arm (33) transmits to the secondary piston (12), simultaneously, the stroke movement of the auxiliary piston (7) and its stroke relative to the same, by virtue of the actuation carried out by the cams (35, 35.1).
(44)
(45)
(46) Having set the large diameter (D.sub.1) of the auxiliary piston (7), the fact of increasing the small diameter (D.sub.2) of said auxiliary piston (7) is favourable for the features that improve the performance throughout the range of powers, i.e. reduce the compression ratio and increase the expansion/compression quotient as the load increases. However, it has the drawback of reducing the effective displacement, in other words the specific power of the engine. In order to counteract this drawback, the engine may be equipped with a turbocharger, the turbine of which is connected to the exhaust port (2) in order to be driven by the exhaust gases, whilst the compressor, which is operated by said turbine, is connected to the intake ports (14).
(47) Thanks to the auxiliary piston (7), which perfectly separates the combustion chamber (9) from the intake chamber (8), thus preventing any short-circuits of the fresh fuel/air mix load towards the exhaust, the total fluid driven by the turbocharger is retained in the engine and carries out positive work during the intake stroke if there is sufficient supercharged pressure, which provides performance improvement with respect to a semi-diesel-type two-stroke engine, where the sweeping of the exhaust gases and the intake of the fresh fuel/air mix is carried out via an outer volumetric compressor or a turbocharger, operating with the exhaust and intake ports which are open simultaneously and in communication.
(48) For simplicity, the previous descriptions and illustrations of the drawings show an engine with a single cylinder (1), but the features of the invention may be applied likewise to an engine with multiple, inline or V cylinders, etc.