HIGH EFFICIENCY DAMPER FOR BICYCLE SUSPENSION
20180135721 ยท 2018-05-17
Inventors
Cpc classification
F16F2228/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A shock absorber has a valve controlling the flow rate of fluid between a first chamber and a second chamber. The shock absorber may include a blocker that has a variable profile. The blocker may be rotatable using an external adjuster to position the blocker to variably occlude an aperture and vary the damping of the suspension. A bias may also be positioned adjacent the blocker to allow force from the fluid to move the blocker and expose the aperture, thereby allowing fluid to flow through the entirety of the aperture.
Claims
1. A damped bicycle suspension containing a substantially incompressible fluid, comprising: (a) a valve body defining at least one aperture having a shape and size and allowing passage of the substantially incompressible fluid between a first chamber and a second chamber; (b) a blocker configured to be capable of rotational movement about, and axial movement along, an axis of rotation, wherein each of the axial and rotational movements is substantially independent of one another; (c) a bias positioned against one end of the blocker and axially urging the blocker to a position where the blocker exclusively blocks passage of the substantially incompressible fluid between the chambers; and (d) an adjuster connected to the blocker and configured to rotationally move the blocker; wherein the blocker is rotationally positionable in a fully open position, where an opening defined in the blocker is maximally adjacent the at least one aperture; and wherein the blocker is rotationally positionable in a fully closed position, where the opening defined in the blocker is maximally away from the at least one aperture.
2. The damped bicycle suspension according to claim 1, wherein the aperture is an elongated slot.
3. The damped bicycle suspension according to claim 1, wherein the opening defined in the blocker comprises a relief on a free end of the blocker.
4. The damped bicycle suspension according to claim 2, wherein the slot has a substantially flat bottom.
5. The damped bicycle suspension according to claim 1, wherein when a force applied to the blocker by the bias is exceeded by another force on the blocker, the blocker moves to an exposure position.
6. The damped bicycle suspension according to claim 1, wherein the adjuster is capable of being rotated to move the blocker to variably occlude the aperture in the valve body.
7. The damped bicycle suspension according to claim 4, wherein flow of the substantially incompressible fluid between the first chamber and the second chamber is substantially prevented when the blocker is positioned in the fully closed position and a force of the bias has not been exceeded.
8. A damped bicycle suspension, comprising: (a) a valve body defining at least one aperture having a shape and size and allowing passage of a substantially incompressible fluid between a first chamber and a second chamber during a compression stroke; (b) a blocker configured to be capable of rotational movement about, and axial movement along, an axis of rotation, wherein each of the axial and rotational movements is substantially independent of the other; (c) at least one bias positioned against a first end of the blocker, wherein every bias biasing the blocker exerts a force opposite the flow of the substantially incompressible fluid between the first chamber and the second chamber during the compression stroke.
9. The damped bicycle suspension according to claim 8, wherein the bias is configured to press a free end of the blocker directly against a substantially fixed support.
10. The damped bicycle suspension according to claim 9, wherein the bias is prestressed to press the free end of the blocker directly against the substantially fixed support without any other forces interacting with the blocker.
11. The damped bicycle suspension according to claim 9, wherein the substantially fixed support is positioned substantially symmetrically within the valve body.
12. The damped bicycle suspension according to claim 8, wherein the at least one bias is a single bias.
13. The damped bicycle suspension according to claim 8, wherein every bias biasing the blocker contacts the one end of the blocker.
14. The damped bicycle suspension according to claim 8, wherein the blocker is rotationally positionable in a fully open position and a fully closed position.
15. The damped bicycle suspension according to claim 8, wherein the aperture is an elongated slot.
16. A damped suspension for a bicycle, comprising: (a) a valve body at least partially defining a first chamber, a second chamber, and an aperture therebetween, the first chamber and the second chamber each being capable of containing at least a portion of a substantially incompressible fluid, and the aperture is configured to allow the substantially incompressible fluid to flow between the first chamber and the second chamber; and (b) a damping valve intermediate the first chamber and the second chamber, comprising: (1) a blocker rotatably disposed in the valve body and defining a relief at least partially around a periphery of the blocker; (2) an adjuster attached to the blocker and extending outside the valve body and capable of rotating the blocker to vary a rotational position of the relief and thereby to variably occlude the aperture; and (3) a bias configured to axially urge the blocker along an axis of rotation of the blocker to a position where the blocker exclusively blocks passage of the substantially incompressible fluid between the chambers, wherein pressure from the substantially incompressible fluid in the first chamber is capable of axially moving the blocker into an exposure position, wherein a magnitude of a force applied by the bias is substantially independent of the rotational position of the relief.
17. The damped suspension according to claim 16, wherein the aperture is an elongated slot.
18. The damped suspension according to claim 17, wherein the elongated slot extends about halfway around the circumference of the valve body.
19. The damped suspension according to claim 18, wherein the relief extends about halfway around the circumference of the blocker.
20. The damped suspension according to claim 16, wherein the bias is configured to allow the blocker to move toward an exposure position upon a sharp force applied to the suspension.
21. A suspension system of a vehicle, comprising: (a) a first chamber; (b) a second chamber; and (c) a valve for controlling flow of a substantially incompressible fluid between the first chamber and the second chamber, comprising: (1) a valve body defining an aperture capable of permitting the substantially incompressible fluid to flow between the first chamber and the second chamber; (2) a rotatable blocker having an axis and a free end; and (3) a bias configured to exert a force on the blocker in a first direction along the axis; and (4) a substantially fixed support configured to contact the free end of the rotatable blocker when the bias positions the blocker in a blocking position, wherein the support is spaced from the aperture and any bias.
22. The suspension system according to claim 21, wherein the rotatable blocker is configured to be rotatable about its axis.
23. The suspension system according to claim 22, wherein the blocker defines an opening.
24. The suspension system according to claim 23, further comprising an adjuster capable of rotating the opening relative to the aperture.
25. The suspension system according to claim 21, wherein the blocker is configured to move within an interior cavity of the valve body.
26. The suspension system according to claim 21, wherein the support is positioned substantially symmetrically within the valve body.
27. The suspension system according to claim 21, wherein at least half the support is positioned within the valve body in the half of an interior volume of the valve body remote from the aperture.
28. A suspension system of a vehicle, comprising: (a) a first chamber; (b) a second chamber; and (c) a valve for controlling flow of a substantially incompressible fluid between the first chamber and the second chamber, comprising: (1) a valve body defining an aperture capable of permitting the substantially incompressible fluid to flow between the first chamber and the second chamber; (2) a rotatable blocker having an axis and a first end having a surface area; (3) an adjuster for adjustably rotating the rotatable blocker; and (4) at least one bias configured to exert a force on the blocker in a first direction along the axis; wherein, during a compression stroke of a suspension system, force applied to the blocker exclusively by the substantially incompressible fluid in a second direction along the axis opposite the first direction is capable of exceeding the force exerted by all biases on the blocker, thereby moving the blocker from a position blocking the aperture to a position exposing the aperture; and wherein the surface area of the first end of the rotatable blocker exposed to the substantially incompressible fluid in the position blocking the aperture is independent of the rotational position of the rotatable blocker.
29. The suspension system according to claim 28, wherein the rotatable blocker is configured to be rotatable about its axis.
30. The suspension system according to claim 29, wherein the blocker defines an opening.
31. The suspension system according to claim 30, wherein the adjuster is capable of rotating the opening relative to the aperture.
32. The suspension system according to claim 28, wherein the blocker moves within an interior cavity of the valve body.
33. The suspension system according to claim 28, further comprising a support spaced from the aperture within the valve body and against which the at least one bias biases the blocker.
34. The suspension system according to claim 33, wherein the support is positioned substantially symmetrically within the valve body.
35. The suspension system according to claim 34, wherein at least half the support is positioned within the valve body in the half of an interior volume of the valve body remote from the aperture.
36. The suspension system according to claim 28, wherein the blocker is cylindrical.
37. A suspension system of a vehicle comprising: (a) a first chamber; (b) a second chamber; and (c) a valve for controlling flow of a substantially incompressible fluid between the first chamber and the second chamber, the valve comprising: (1) a valve body having a sidewall at least partially defining an aperture that defines a fluid flow path between the first chamber and the second chamber, the valve body extending to a valve body opening; (2) a blocker disposed in the valve body and having a first end, a second end, and an axis about which the blocker is rotatable and along which the blocker is displaceable into a plurality of axial positions; (3) an adjuster attached to the blocker and configured to adjustably rotate the blocker; and (4) a bias capable of exerting an axial force on the second end of the blocker in a first direction toward the first end of the blocker; wherein the sidewall and the first end of the blocker at least partially define a void within the sidewall adjacent a lower edge of the aperture and extending towards the valve body opening; and wherein the bias may be overcome only by a fluid pressure.
38. The suspension system according to claim 37, further comprising a support positioned within the valve body and spaced from the aperture.
39. The suspension system according to claim 38, wherein the support partially defines the void.
40. The suspension system according to claim 37, further comprising an opening defined in the blocker, the adjuster capable of rotating the blocker to position the opening in a plurality of positions to thereby variably occlude the aperture.
41. The suspension system according to claim 40, wherein the opening is a relief on one end of the blocker.
42. The suspension system according to claim 37, wherein the void is defined in each of the plurality of axial positions.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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[0041] In describing the preferred embodiment of the invention which is illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, it is not intended that the invention be limited to the specific term so selected and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose. For example, the word connected or terms similar thereto are often used. They are not limited to direct connection, but include connection through other elements where such connection is recognized as being equivalent by those skilled in the art.
DETAILED DESCRIPTION OF THE INVENTION
[0042] In this detailed description, various terms relating to direction may be used. The elements discussed herein relate to a bicycle. Because, in its operable position, a bicycle is oriented generally vertically, i.e., perpendicular to the ground, the direction terms refer to the position of an element relative to gravity when the bicycle is in its operable position. Accordingly, for example, the term downwardly refers to the direction towards the ground when the bicycle is in its operable position, and the term forwardly relates to a direction towards a front wheel of the bicycle when it is in its operable position. Further, the terms inboard and outboard may be used. The term inboard describes a position between one item and a vertical plane substantially bisecting the bicycle. The term outboard describes a position of an object laterally farther from the vertical centerplane of the bicycle. In addition, the terms bicycle and bike are used herein interchangeably. A person having ordinary skill in the art will understand that if something is referred to as one, it can refer to the other.
[0043] One embodiment of a valve or damper for use in controlling the flow of fluid in a bicycle suspension is shown in
[0044] Returning to
[0045] The aperture 512 may desirably be an elongated slot, as shown, but may also take the form of a series of smaller apertures or any other desirable configuration. The aperture 512 may have a shape and size. In many embodiments, it may be desirable for the aperture 512 to have a substantially flat or planar lower surface 513 and a substantially flat or planar upper surface 515. As shown in the illustrated embodiment, the first end 517 and the second end 519 of the aperture 512 may be curved. A person having ordinary skill in the art is able to select an aperture of an appropriate shape and size to allow an appropriate volume of substantially incompressible fluid to flow therethrough.
[0046] The opening and closing of the aperture 512 may be governed by the position of a blocker 516. The blocker 516 may be disposed or positioned within the valve body 506. The blocker 516 may have an axis 523 that is coaxial with the axis 514 of the valve body 506. It will be understood by a person having ordinary skill in the art that references to the axis 514 may also refer to the axis 523 and vice versa where, as in the embodiments illustrated herein, the axis 514 and the axis 523 are coaxial. The blocker 516 may be substantially cylindrical and may include a central aperture 518. In the embodiment shown, the central aperture 518 has a hex shape, but such a shape is subject to the selection of a designer. The blocker 516 may define a second opening that allows fluid to flow from the first fluid chamber 210 through the second opening and the aperture 512 and into the second fluid chamber 212. The second opening may substantially correspond in size and shape to the size and shape of the aperture 512. As shown in the illustrated embodiment, the second opening may be a relief 520. As shown in the illustrated embodiment, the relief 520 may be continuous. In other embodiments, the relief 520 may be a series of discontinuous reliefs. The relief 520 may define a passageway for fluid to flow through the aperture 512 in the valve body 506, as will be described in greater detail below. In many embodiments, for ease of manufacturing, the relief 520 may be formed on one side 522, which in the illustrated embodiment is a bottom side or free end, of the blocker 516. In some embodiments, the relief 520 may have a curved profile as shown generally at 521. In many embodiments, the relief 520 may be a continuous relief.
[0047] Alternative embodiments of the blocker may be seen in
[0048] In the blocker 1016 of
[0049] In other embodiments, the second opening may be formed by a through hole through the blocker 1116, as shown by way of example in
[0050] A person having ordinary skill in the art is able to select from among the designs shown or other appropriate designs to achieve the results the designer wishes to achieve. The embodiments illustrated are merely examples of appropriate designs.
[0051] Returning to
[0052] As may be apparent to a person having skill in the art, the blocker 516 may be configured to fit within and displace or reciprocate within an inner cavity 533 of the valve body 506. Accordingly, the blocker 516 may be displaceable or positionable into a plurality of axial positions, as will be discussed in greater detail below. The outer diameter 525 of the blocker 516 may be smaller than the internal diameter 527 of the valve body 506. In many embodiments, it may be desirable for the outer diameter 525 and the internal diameter 527 to be relatively close in size to minimize leakage of any substantially incompressible fluid between the blocker 516 and the valve body 506.
[0053] As may be best seen in
[0054] The blocker 516 may be configured to rotate about the axis 523, based on the rotation of the adjuster 214. When the adjuster 214 is rotated, it may rotate the adjuster stem 528. The rotation of the adjuster stem 528 may rotate the blocker 516 about the axis 523 and substantially along a plane substantially perpendicular to the axis 523. This may be seen most clearly in
[0055] Looking back to
[0056] In the embodiment shown, the stop 708 is shown to be of a shape and size to allow the blocker 516 to be rotated so that the relief 520 may be positioned completely away from the aperture 512. In other embodiments, a designer may deem it appropriate for the most closed position to be positioned to have a small overlap between the relief 520 and the aperture 512. In addition, in the embodiment shown, the stop 708 is positioned to allow the relief 520 and the aperture 512 to be positioned substantially completely adjacent one another in a fully open position. In other embodiments, the relief 520, aperture 512, and/or the stop 708 may be configured to restrict the overlap of the relief 520 and the aperture 512. In such configurations, the position of the blocker 516 where the relief 520 and aperture 512 have the least overlap may be considered the fully closed position. The position of the blocker 516 where the relief 520 and the aperture 512 have the greatest overlap may be considered the fully open position.
[0057] Turning now to
[0058] After the compression stroke has ended and the rebound stroke has begun, fluid may return to the first fluid chamber 210 from the second fluid chamber 212 through the aperture 512 if the blocker 516 is rotated to at least a partially open position. Fluid may also return to the first fluid chamber through another conventional structure, such as the port 800. When the upward pressure from the fluid is removed, the bias 524 may again move the blocker 516 downwardly to the blocking position.
[0059] In many embodiments, it may be desirable for the flow of substantially incompressible fluid between the first chamber 210 and the second chamber 212 to be substantially prevented when the blocker 516 is in the fully closed position and the blocking position, where any other force applied to the blocker 516 is insufficient to overcome or exceed the force of the bias 524 against the blocker 516. It may also be desirable for the force of the bias 524 against the top surface 526 of the blocker 516 to be independent of the rotational position of the blocker 516. In the embodiments shown, the rotation of the blocker 516 may be about the axis 514 and substantially along a plane 600 substantially perpendicular to the axis 514 of the valve body 506. Because of this configuration, the force applied by the bias 524 on the blocker 516 biasing the blocker 516 into the blocking position is likely to remain substantially constant for all rotational positions, and is therefore substantially independent of the rotational position of the blocker 516 and the relief 521. A person having ordinary skill in the art may select an appropriate bias that allows the blocker 516 to remain in the blocking position in all desirable circumstances, but that allows the blocker 516 to move to an exposure position when a sharp force is encountered by the suspension. Further, the force exerted by the fluid on the lower surface 522 of the blocker 516 in a second direction 531 is also independent of the rotational position of the blocker 516. This is because the entire surface area of the lower surface 522 of the blocker 516 may be exposed within the valve body 506 when the blocker 516 is in the position blocking the aperture 512, rather than resting on another structure, as may be common in prior art embodiments.
[0060] In some embodiments, the amount of viscous drag may be reduced by selecting an appropriate configuration of the valve. As may be best seen in the exploded view of
[0061] Another embodiment of the damped suspension is shown in
[0062] As will be apparent to a person having ordinary skill in the art, the structures in the rear damping mechanism 1214 are substantially identical to those described in connection with the front damping mechanism 500, and accordingly, the details of that construction and function will not be repeated here. The differences between the front damping mechanism 500 and the rear damping mechanism 1214 relate solely to the space and size limitations of a rear suspension 1200 versus a front suspension 200. In a front suspension 200, the damper 500 may be incorporated in-line with the remainder of the front suspension 200. In a rear suspension 1200, space limitations render such a design inappropriate. However, by incorporating an auxiliary chamber 1212, the substantially incompressible fluid may flow, upon compression, into the first chamber 1216. Depending on the position of the blocker 1218 relative to the aperture 1220 and the force of the substantially incompressible fluid displaced, the fluid may flow through the aperture 1220 into the second chamber 1222. As was true in the earlier embodiment, a user may manipulate the adjuster 1224 to rotate the blocker 1218 and the passageway or relief 1226 about the rotational axis 1230 and substantially along a plane 1228 substantially perpendicular to the axis 1230 of the valve body 1231, thereby variably occluding the aperture 1220. The blocker 1218 may be infinitely adjustable between a fully closed position (shown) and a fully open position. Because the blocker 1218 is configured to rotate along the plane 1228, the force of the bias 1232 against a first side 1234 of the blocker 1218 may be substantially independent of the rotational position of the blocker 1218. Accordingly, the reciprocation of the blocker 1218 between a blocking position (shown) and an exposure position may be governed almost entirely by the relative force of the substantially incompressible fluid against a second side 1236 of the blocker 1218 versus the force applied by the bias 1232 against the first side 1234 of the blocker 1218. As was true in the embodiment described above and shown in
[0063] A person having ordinary skill in the art may select appropriate sizes, shapes, and qualities of the various parts of the suspension system 1200. However, it may be desirable to configure the damping valve 1214 such that the blocker 1218 moves to an exposure position upon the application of a sharp force to the wheel and to the lower end 1208 of the suspension system 1200.
[0064] While certain preferred embodiments of the present invention have been disclosed in detail, it is to be understood that various modifications may be adopted without departing from the spirit of the invention or scope of the following claims.