FILM STORAGE CONTAINER, FILM, FILM ROLL, AND FILM STORAGE BODY
20180134484 ยท 2018-05-17
Assignee
Inventors
Cpc classification
B65D25/52
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0835
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A film storage container includes a container main body having a storage space for storing a film roll therein and a pull-out opening formed in at least a part of the container main body in order to pull the film to the outside of the container main body from the roll stored in the storage space. The container main body has a top plate, a front plate, a bottom plate, a pair of side plates, and a rear plate. A protruding piece for fixing the top plate is inserted into a space inside a main body part formed by the front plate, the bottom plate, the side plates, and the rear plate. The film is provided with a cutting-starting point part that extends in a predetermined flow direction and is provided in a part other than an end part in a width direction substantially orthogonal to the flow direction.
Claims
1. A film storage container comprising: a container main body that has a storage space for storing a film roll therein; and a pull-out opening that is formed in the container main body in order to pull a film of the roll stored in the storage space to the outside of the container main body, wherein the film is torn in a width direction that is substantially orthogonal to a direction of the pulling from the pull-out opening in a case where a tearing force is applied thereto, the container main body has a top plate, a front plate, a bottom plate, a pair of side plates, and a rear plate, a protruding piece for fixing the top plate is inserted into a space inside a main body part formed by the front plate, the bottom plate, the side plates, and the rear plate, and the pull-out opening is formed in the top plate.
2. The film storage container according to claim 1, wherein: the container main body is formed in a substantially rectangular parallelepiped shape, the pull-out opening is formed to extend in the width direction in one of the six surfaces of the container main body, a temporary holding part is provided to make an adhesive force or a frictional force act on the film pulled to the outside of the container main body from the pull-out opening so as to temporarily hold the film, and the temporary holding part is formed to extend in the width direction near the pull-out opening in the one surface of the container main body.
3. The film storage container according to claim 2, wherein a cut part is formed in the top plate, and the protruding piece is inserted into the cut part.
4. The film storage container according to claim 2, wherein the temporary holding part is an adhesive part that makes an adhesive force act on the film pulled to the outside of the container main body from the pull-out opening.
5. The film storage container according to claim 4, wherein the adhesive part is formed of a varnish coating layer.
6. The film storage container according to claim 4, wherein the adhesive part is formed of a double-faced tape.
7. The film storage container according to claim 2, wherein the temporary holding part is a friction part that makes a frictional force act on the film pulled to the outside of the container main body from the pull-out opening.
8. The film storage container according to claim 7, wherein the friction part is formed of a rubber material.
9. A film comprising a cutting-starting point part that extends in a predetermined flow direction and is provided in a part other than an end part in a width direction that is substantially orthogonal to the flow direction.
10. The film according to claim 9, wherein gel fraction is 10 to 60 wt %.
11. The film according to claim 9, wherein the cutting-starting point part is at least one perforation.
12. The film according to claim 9, wherein the cutting-starting point part is a part subjected to embossing.
13. The film according to claim 9, wherein the cutting-starting point part is continuously formed in the flow direction.
14. The film according to claim 9, wherein the cutting-starting point part is formed inside the end part in the width direction by 25 mm or greater.
15. The film according to claim 9, wherein the cutting-starting point part is formed in a substantially central part in the width direction.
16. A film roll that is formed by winding the film according to claim 9.
17. A film storage body comprising: the film roll according to claim 16; and a container main body that has a storage space for storing the film roll therein, wherein the container main body has a protrusion for assisting the cutting of the film of the film roll.
18. The film storage body according to claim 17. wherein the container main body has: a rectangular parallelepiped-shaped storage chamber with an opened upper part that is formed by wall surfaces including a front plate, a bottom plate, a rear plate, and side plates; and a lid body that is formed by wall surfaces including a lid plate that is provided to be connected in such a direction as to cover the storage chamber from an upper edge of the rear plate, a covering lid piece that extends in such a direction as to cover the front plate from a front edge of the lid plate, and side covering lid pieces that are provided on both sides of the covering lid piece, and the protrusion is provided at a tip edge part of the covering lid piece.
19. A film storage body comprising: the film roll according to claim 16; and a container main body that has a storage space for storing the film roll therein, wherein the container main body does not have a protrusion for assisting the cutting of the film of the film roll.
20. A film cutting method comprising: forming a through mark by poking a part of the cutting-starting point part of the film according to claim 9 with a finger; and tearing the film in the width direction from the through mark as a starting point.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030]
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[0034]
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[0041]
DESCRIPTION OF EMBODIMENTS
[0042] Hereinafter, embodiments of the invention will be described with reference to the drawings. The following embodiments are just preferable examples, and not intended to limit the application scope of the invention.
[0043] First, using
[0044] The cutting-starting point part S is a weaker part than a part therearound, and thus serves as a starting point of cutting. In this embodiment, as illustrated in
[0045] The perforations H may be formed by cutting with a knife, punching with a heated needle, laser processing, or the like. The width of the cutting-starting point part S is preferably 30 mm or less, and more preferably 10 mm or less. In place of the through-holes, non-through-holes (recessed parts) may be formed.
[0046] As the film F, a wrap film for food packaging that includes a polyolefin-based resin subjected to specific stretching or a specific crosslinking treatment may be employed. The polyolefin-based resin is not particularly limited, and examples thereof include homopolymers of olefins or copolymers of two or more types of olefins such as polyethylene, polypropylene, polybutene, and poly(4-methylpentene), and copolymers of one or more types of olefins and a different type of component other than the olefins. The polyolefin-based resins may be used singly or in combination of two or more types.
[0047] In a case where X-ray scattering is measured, a film F satisfying the following conditions is preferably employed since it is possible to cut the film with high linearity.
[0048] That is, in an azimuthal distribution profile of a scattering intensity at a scattering angle 2 of 20.9 to 21.8 when X-rays with a wavelength of 0.154 nm are allowed to enter in a normal line direction of the film to measure transmission wide angle X-ray scattering, it is preferable that (i) the azimuthal distribution profile has four scattering peaks, (ii) an interval between neighboring scattering peaks of the four scattering peaks is 9010, (iii) an alignment component ratio R is 0.01 to 100, and (iv) an average area of the four scattering peaks is 1 to 89. The normal line direction of the film is a direction perpendicular to a tangential plane at a point in a surface of the film F.
[0049] The transmission wide angle X-ray scattering of the film F may be measured through the following method. First, X-rays with a wavelength of 0.154 nm are allowed to enter in the normal line direction of the film F to measure the transmission wide angle X-ray scattering. In this case, a two-dimensional detector is used. In this measurement, air scattering correction is performed. Next, at a scattering angle (2) of 20.9 to 21.8, a scattering intensity profile is obtained with respect to an azimuth (). In this case, the scattering intensity is standardized by Formula (1).
I()=I()360/.sub.0.sup.360I()d(1)
Here, I() represents an actually measured scattering intensity, and I() represents a standardized scattering intensity.
[0050] The azimuthal distribution profile preferably has four scattering peaks. Intervals between the four scattering peaks are preferably 9010, more preferably 908, and even more preferably 905.
[0051] The four scattering peaks are denoted by A, B, C, and D in ascending order of azimuth, and scattering peak areas thereof are denoted by SA, SB, SC, and SD. In a case where a scattering peak is partially shown near an azimuth of 0, the sum of areas of scattering peaks partially shown near 0 and 359 is denoted by SA. In this case, an area S of each scattering peak is defined by Formula (2).
S=.sub.1.sup.2I()d(2)
Here, 1 and 2 are integral upper and lower limit values (1<2). Further, at which I() is at a minimum value, holding each scattering peak therebetween, is used.
[0052] The alignment component ratio R is defined by Formula (3). The alignment component ratio R is preferably 0.01 to 100, more preferably 0.05 to 50, and even more preferably 0.1 to 10.
R=(SA+SC)/(SB+SD) (3)
[0053] An average area S of the four scattering peaks is defined by Formula (4). The average area S is preferably 1 to 89, more preferably 10 to 79, and even more preferably 20 to 69.
S=(SA+SB+SC+SD)/4 (4)
[0054] The gel fraction in the film F is preferably 10 to 60 wt % since the film is easily cut even with a small force of a finger or the like. The gel fraction is more preferably 15 to 50 wt %, and most preferably 25 to 40 wt %.
[0055] Next, a configuration of a film storage container 1 according to this embodiment will be described using
[0056] The film storage container 1 according to this embodiment is provided with a container main body 10 that has a storage space 10a for storing a film roll R (
[0057] The container main body 10 has a front plate 11, a bottom plate 12, a top plate 13, a pair of side plates 14, and a rear plate 15, and is formed in a substantially rectangular parallelepiped shape. As illustrated in
[0058] To an end part of the top plate 13 on a side opposite to the front plate 11, a rear inserting piece 16 is connected that is inserted to overlap with an inner surface of the rear plate 15. In addition, to both end parts of the top plate 13 in the width direction, side inserting pieces 17 are connected that are inserted to overlap with the inner surfaces of the side plates 14. A cut part 18 into which a protruding piece 15b provided in the rear plate 15 is inserted is formed in a substantially central part in the width direction of a border line L between the top plate 13 and the rear inserting piece 16.
[0059] Mountain folding is performed along the respective border lines L illustrated by broken lines in
[0060] In this embodiment, an example has been shown in which one cut part 18 is provided in a substantially central part in the width direction of the border line L between the top plate 13 and the rear inserting piece 16, and the protruding piece 15b corresponding thereto is provided in the rear plate 15. However, the positions and numbers of the cut part and the protruding piece are not limited thereto. For example, as illustrated in
[0061] The material of the container main body 10 is not particularly limited, and examples thereof include plastic, metal, wood, cardboard, paperboard, and combinations thereof. Among these, a cardboard having a thickness of 2 to 3 mm is preferably employed since it is possible to secure rigidity and strength even in a case where the container main body 10 has a relatively large size.
[0062] The pull-out opening 20 is formed to pull the film F of the film roll R stored in the storage space 10a of the container main body 10 to the outside of the container main body 10. In this embodiment, the pull-out opening 20 is formed to extend in the width direction in one (top plate 13) of the six surfaces of the container main body 10. In this embodiment, a belt-like bending part 21 that bends with a bending line 21a as a center as illustrated in
[0063] The temporary holding part 30 makes an adhesive force act on the film F pulled to the outside of the container main body 10 from the pull-out opening 20 to temporarily hold the film F. In this embodiment, as illustrated in
[0064] The adhesive part (temporary holding part 30) may be a part that makes an adhesive force act on the film F. For example, the adhesive part may be formed of a varnish coating layer formed by applying and drying crosslinkable curing varnish. As the crosslinkable curing varnish, for example, ultraviolet (UV) curing varnish may be employed. The type of the UV curing varnish is not particularly limited, and for example, a radical polymerization type, an addition polymerization type, a cationic polymerization type, or the like may be employed. In addition, the adhesive part may be formed using various adhesives such as acrylic adhesives and urethane-based adhesives (for example, a UV-crosslinking curable acrylic ester resin). One surface of a belt-like double-faced tape may be adhered to the top plate 13 of the container main body 10 to allow the other surface of the double-faced tape to function as the adhesive part. A friction part that makes a frictional force act on the film F may be employed as the temporary holding part 30. The friction part may be formed of, for example, a rubber material.
[0065] Next, a method of using the film storage container 1 according to an embodiment of the invention (a method of cutting the film F) will be described using
[0066] First, a user grips an end part in a pull-out direction of the film F of the film roll R stored in the storage space 10a of the container main body 10 of the film storage container 1 by hand, pulls a predetermined length of the film from the pull-out opening 20 formed in one surface (top plate 13) of the container main body 10, and makes an adhesive force act on a lower surface of the pulled film F by the temporary holding part 30 as illustrated in
[0067] Next, in a state in which tension is applied to the film F by one hand, the user pokes a part of the cutting-starting point part S on a downstream side of the part on which the adhesive force acts in the film F with a finger of the other hand as illustrated in
[0068] In a case where a film having cuts at an end part in a width direction is employed, the film may be cut from the cuts as a starting point at the end part in the width direction when tension is applied thereto during the pulling-out of the film from the pull-out opening 20 or the temporary holding by the temporary holding part 30. In this embodiment, the film F is not cut from the cuts as a starting point at the end part in the width direction even when pull-out or temporary holding tension is applied thereto. In addition, in a case where a film having cuts at an end part in a width direction is employed, the film may be cut only from a place where the cuts are formed, and thus the amount of the film may not be freely determined. However, in this embodiment, the film F has advantages in that it is possible to freely determine a place where the film is to be torn (a location where a through mark is to be formed), and therefore it is possible to freely determine the amount of the film F.
[0069] In the above-described film storage container 1 according to the embodiment, it is possible to temporarily hold the film F pulled to the outside of the container main body 10 from the pull-out opening 20 by making an adhesive force act on the film F by the temporary holding part 30 (the pulling-out of the film F from the pull-out opening 20 is temporarily suppressed). In that state, by applying a tearing force to a part on a downstream side of the part on which the adhesive force acts in the film F, it is possible to tear the film F in the width direction. Accordingly, it is possible to tear the film F in the width direction by hand without using a blade or a sliding cutter for cutting the film F. Therefore, the film storage container 1 is handled extremely safely, and it is possible to eliminate the burden of sorting in a case where the container is disposed of as waste, and reduce the effort and cost of manufacture of the container.
[0070] In the above-described film storage container 1 according to the embodiment, near the pull-out opening 20, it is possible to make an adhesive force act on the film F pulled from the pull-out opening 20 formed in one surface (top plate 13) of the substantially rectangular parallelepiped-shaped container main body 10. Accordingly, it is possible to apply a tearing force to the film F in a state in which the pull-out direction is not shifted without loosening or distortion, and thus it is possible to clearly tear the film F.
[0071] In the above-described film storage container 1 according to the embodiment, in a case where the film F is pulled from the pull-out opening 20 formed in the top plate 13 of the container main body 10, it is possible to fix the top plate 13 to the main body part (formed by the front plate 11, the bottom plate 12, the side plates 14, and the rear plate 15). Accordingly, it is possible to prevent rise of the top plate 13 when the film F is pulled, and prevent sinking of the top plate 13 associated with the use for a long period of time. In addition, even in a case where the adhesive force acting on the film F by the temporary holding part 30 is relatively large, it is possible to prevent rise of the top plate 13. Therefore, since it is possible to employ a temporary holding part 30 having high adhesive strength, it is possible to clearly tear the film F by more securely bringing the temporary holding part 30 into close contact with the film F. In addition, it is possible to avoid a situation in which the adhesive force of the temporary holding part 30 is reduced and the film is not easily torn in a case where the container is repeatedly used.
[0072] In the above-described film F according to the embodiment, since the cutting-starting point part S is formed in a part other than an end part in a width direction (near the end part), it is possible to easily cut the film by hand. In order to cut a film having a cutting-starting point part formed at an end part in a width direction by hand, it is necessary to greatly twist a wrist (that is, a large motion is required for cutting). However, the film F having the cutting-starting point part S in a part other than an end part in a width direction as in this embodiment can be cut with a relatively small motion. In addition, in a case where a cutting-starting point part is formed at an end part in a width direction of a film, an unexpected situation may occur such as cutting of the film from the end part in the width direction when tension is applied to the film. However, in a case where the cutting-starting point part S is formed in a part other than the end part in the width direction of the film F as in this embodiment, it is possible to prevent the occurrence of such a situation. In addition, in a case where a cutting-starting point part is formed at an end part in a width direction of a film, the end part in the width direction of the film may deform and may not function as a cutting-starting point part when tension is applied thereto. However, in a case where the cutting-starting point part S is formed in a part other than the end part in the width direction of the film F as in this embodiment, it is possible to stably start the cutting due to little deformation of the cutting-starting point part S even when tension is applied.
[0073] In the above-described embodiments, an example has been shown in which the cutting-starting point part S is formed by forming the perforations (through-holes) H. However, the configuration of the cutting-starting point part is not limited thereto. For example, as illustrated in
[0074] In addition, scratches may be randomly generated in place of embossing. In this case, the depth of a scratch is preferably set to approximately 1% to 50% of the thickness of the film F. In addition, a part that becomes weak by scraping with a file-like object may serve as a cutting-starting point part. Furthermore, by performing a chemical treatment or mechanical processing, a belt-like part that has a predetermined width and a set thickness and is thinner than the periphery thereof may be formed near the end part in the width direction of the film F, and this thin belt-like part may be allowed to serve as a cutting-starting point part.
[0075] In the above-described embodiments, an example has been shown in which the cutting-starting point part S is formed near the end part in the width direction of the film F, but a plurality of lines of cutting-starting point parts S (for example, three lines as illustrated in
[0076] In the above-described embodiments, an example has been shown in which the temporary holding part 30 is formed to temporarily hold the film F, in place of a protrusion for assisting the cutting of the film F in the container main body 10. However, the configuration of the container main body 10 is not limited thereto.
[0077] For example, as illustrated in
[0078] The material of the container main body 10A is not particularly limited, and examples thereof include plastic, metal, wood, cardboard, paperboard, and combinations thereof. Among these, a paperboard is preferable in view of ease of use. This paperboard has a thickness of 0.35 to 1.50 mm, and in general, the larger the thickness, the higher the rigidity, strength, and solidity of the container main body 10A. The thickness is more preferably 0.35 to 0.80 mm since bending processing is easily performed.
[0079] Examples of the shape of a protrusion P are illustrated in
[0080] In addition, the film storage container may be provided with both of the temporary holding part 30 and the protrusion P for assisting the cutting of the film F of the film roll R. For example, a film storage container 1A obtained by slightly deforming the film storage container 1 illustrated in
[0081] In addition, as illustrated in
[0082] In the above-described embodiments, an example has been shown in which the invention is applied to a wrap film for food packaging, but the invention may be applied to films for other use (for example, films for medical use, agricultural use, or packing use). In a case where the invention is applied to films for the above-described three examples, the container main body 10 (10A) for storing the film roll R may be omitted.
[0083] The invention is not limited to the above-described embodiments, and appropriate modifications of the embodiments in design made by a person skilled in the art are also included in the scope of the invention as long as these have the characteristics of the invention. That is, the respective elements of the embodiments, and positions, materials, conditions, shapes, sizes, and the like thereof are not limited to the examples and may be appropriately modified. In addition, the respective elements of the embodiments may be combined as long as the combination is technically possible, and combinations of the elements are also included in the scope of the invention as long as these have the characteristics of the invention.
REFERENCE SIGNS LIST
[0084] 1, 1A, 1B: Film Storage Container
[0085] 10, 10A: Container Main Body
[0086] 10a: Storage Space
[0087] 11: Front Plate
[0088] 12: Bottom Plate
[0089] 13: Top Plate (One Surface of Container Main Body)
[0090] 14: Side Plate
[0091] 14a: Protruding Piece
[0092] 15: Rear Plate
[0093] 15b: Protruding Piece
[0094] 16: Rear Inserting Piece
[0095] 18: Cut Part
[0096] 20: Pull-Out Opening
[0097] 20A: Storage Chamber
[0098] 21A: Front Plate
[0099] 22A: Bottom Plate
[0100] 23A: Rear Plate
[0101] 24A: Side Plate
[0102] 30: Temporary Holding Part
[0103] 30A: Lid Body
[0104] 31A: Lid Plate
[0105] 32A: Covering Lid Piece
[0106] 33A: Side Covering Lid Piece
[0107] F: Film
[0108] H: Perforation
[0109] P: Protrusion
[0110] R: Film Roll
[0111] S: Cutting-Starting Point Part