DIELECTRIC BONDABLE CHIPLET FOR PACKAGE ARCHITECTURE INCLUDING RESET VIA SIMPLIFICATION
20230098446 · 2023-03-30
Inventors
Cpc classification
H01L23/49816
ELECTRICITY
H01L24/18
ELECTRICITY
H01L23/5389
ELECTRICITY
H01L23/49833
ELECTRICITY
International classification
H01L23/48
ELECTRICITY
Abstract
Embodiments described herein include electronic packages. In an embodiment, an electronic package comprises a die and a through substrate via that passes through the die. In an embodiment, the through substrate via is coupled to a backside pad on the die. In an embodiment, a first layer is over the backside pad, where the first layer comprises a first dielectric material. In an embodiment, a second layer is over the first layer, where the second layer comprises a second dielectric material. In an embodiment, a via is through the first layer and the second layer.
Claims
1. An electronic package, comprising: a die; a through substrate via that passes through the die, wherein the through substrate via is coupled to a backside pad on the die; a first layer over the backside pad, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
2. The electronic package of claim 1, wherein the via is tapered.
3. The electronic package of claim 2, wherein a distance between a wide end of the via and the die is greater than a distance between a narrow end of the via and the die.
4. The electronic package of claim 1, wherein the first dielectric material is the same as the second dielectric material.
5. The electronic package of claim 1, wherein the first layer has a thickness that is approximately 1 μm or less.
6. The electronic package of claim 1, wherein the second layer has a thickness that is approximately 1 μm or less.
7. The electronic package of claim 1, wherein the die is coupled to a second die.
8. The electronic package of claim 7, wherein the second die is on an opposite side of the die from the via.
9. The electronic package of claim 7, further comprising: a pillar adjacent to the die; a pad coupled to the pillar, wherein the second layer contacts the pad; and a second via through the second layer, wherein the second via contacts the pad.
10. The electronic package of claim 7, further comprising: a third layer between the die and the second die, wherein a second via passes through the third layer.
11. The electronic package of claim 1, further comprising: a redistribution layer on the via.
12. A via architecture, comprising: a first layer, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
13. The via architecture of claim 12, wherein the first layer has a thickness that is approximately 1 μm or less.
14. The via architecture of claim 12, wherein the second layer has a thickness that is approximately 1 μm or less.
15. The via architecture of claim 12, wherein the first dielectric material is the same as the second dielectric material.
16. The via architecture of claim 12, wherein the via is a tapered via.
17. The via architecture of claim 16, wherein the via has a first slope in the first layer and a second slope in the second layer, wherein the first slope is equal to the second slope, or wherein the first slope is different than the second slope.
18. The via architecture of claim 12, further comprising: a first pad over the first layer; and a second pad over the second layer.
19. The via architecture of claim 12, wherein the first dielectric material and/or the second dielectric material comprise silicon and nitrogen, silicon and oxygen, silicon, oxygen, and nitrogen, or silicon, carbon, and nitrogen.
20. An electronic package, comprising: a first die; a mold layer below the first die; a second die embedded in the mold layer and electrically coupled to the first die; a first layer below the second die, wherein the first layer comprises a first dielectric material; a second layer below the first layer and the mold layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer, wherein the via is electrically coupled to the second die.
21. The electronic package of claim 20, wherein the first layer and the second layer each have a thickness that is approximately 1 μm or less.
22. The electronic package of claim 20, wherein the first dielectric material and the second dielectric material comprise silicon and nitrogen.
23. The electronic package of claim 20, wherein the via is tapered with a narrow end that is a first distance from the second die and a wide end that is a second distance from the second die, wherein the first distance is smaller than the second distance.
24. An electronic system, comprising: a board; a package substrate coupled to the board; and a die module coupled to the package substrate, wherein the die module comprises: a die; a through substrate via that passes through the die, wherein the through substrate via is coupled to a backside pad on the die; a first layer over the backside pad, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
25. The electronic system of claim 24, wherein the first layer and the second layer each comprise a thickness that is approximately 1 μm or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
EMBODIMENTS OF THE PRESENT DISCLOSURE
[0019] Described herein are bondable dielectric interfaces that are used as a reset via layer, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
[0020] Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
[0021] As noted above, multi-die modules ideally have a minimal z-height. Additionally, the accuracy of placing the dies in the package is approaching limits of existing processes, such as TCB. Accordingly embodiments disclosed herein include reset vias that pass through a pair of dielectric layers. The dielectric layers are bonded together using a low-temperature bonding process. The placement accuracy of dielectric-to-dielectric bonding is also significantly improved compared to TCB bonding. Additionally, the thicknesses of the dielectric layers may be approximately 1 μm or smaller, and there is minimal impact to the z-height of the module.
[0022] Referring now to
[0023] In an embodiment, pads 114 may be coupled to routing 113 on the backside surface of the second die 110. In an embodiment, the second die 110 may also include through substrate vias (TSVs) 111 that connect to bottom side pads 132. The bottom side pads 132 may be embedded in a mold layer 112. Additionally, the second die 110 may be embedded in a mold layer 107. In an embodiment, vias 162 may pass through the mold layer 107. The vias 162 may be adjacent to the second die 110. As such, signals, power, and/or ground, can pass from the first die 105 to the package substrate 135 outside of the second die 110.
[0024] In an embodiment, a first dielectric layer 121 may be provided below the second die 110. The first dielectric layer 121 may be bonded to a second dielectric layer 122. The second dielectric layer 122 may extend past the edge of the second die 110. As such, the second dielectric layer 122 may contact the first dielectric layer 121 and the mold layer 107. In an embodiment, the first dielectric layer 121 may have a thickness that is approximately 1 μm or smaller. Similarly, the second dielectric layer 122 may have a thickness that is approximately 1 μm or smaller. In an embodiment, the first dielectric layer 121 may be the same material as the second dielectric layer 122. However, in other embodiments, the first dielectric layer 121 may be a different material than the second dielectric layer 122. The first dielectric layer 121 and the second dielectric layer 122 may be any suitable dielectric material for dielectric-to-dielectric bonding. In some embodiments, the first dielectric layer 121 and the second dielectric layer 122 may comprise silicon and nitrogen (e.g., SiN.sub.X), silicon and oxygen (e.g., SiO.sub.X), or silicon, carbon and nitrogen (e.g., SiC.sub.XN.sub.Y).
[0025] In an embodiment, vias 131 may be formed through the first dielectric layer 121 and the second dielectric layer 122. The vias 131 may be referred to as “reset vias” since they can reset the positioning of the underlying pad 133 in order to account for any misalignment of the overlying second die 110. A more detailed zoomed in illustration of the box 130 is shown in
[0026] In an embodiment, the underlying pads 133 may be coupled to a package substrate 135 by interconnects 137. The interconnects 137 are shown as having the same material as the pads 133, but it is to be appreciated that the interconnects 137 may be solder or the like. The interconnects 137 may pass through an underfill 138 and a solder resist layer 134 to contact traces/pads 136 in the package substrate 135.
[0027] Referring now to
[0028] In an embodiment, the redistribution layer 150 may be a dielectric material that is laminated over the second dielectric layer 122. That is, the redistribution layer 150 may be directly contacting the second dielectric layer 122. In an embodiment, the redistribution layer 150 is a different material than the second dielectric layer 122. Though in some embodiments, the redistribution layer 150 and the second dielectric layer 122 may comprise the same material.
[0029] Referring now to
[0030] It is to be appreciated that the sidewalls 127 of the via 131 have a uniform slope through both the first dielectric layer 121 and the second dielectric layer 122. Additionally, the sidewalls 127 through both layers are substantially coplanar with each other. That is, there is no discontinuity of the sidewall 127 at the junction between the first dielectric layer 121 and the second dielectric layer 122. This is different than if separate vias were stacked on top of each other to form a connection through the two different layers.
[0031] In
[0032] Referring now to
[0033] Referring now to
[0034] In an embodiment, the first die 210 may further comprise a first layer 221 disposed over the pads 232 and the mold layer 212. The first layer 221 may be a dielectric material. For example, the first layer 221 may comprise silicon and nitrogen (e.g., SiN.sub.X), the first layer 221 may comprise silicon and oxygen (e.g., SiO.sub.X), or the first layer 221 may comprise silicon, carbon, and nitrogen (e.g., SiC.sub.XN.sub.Y). In an embodiment, a thickness of the first layer 221 may be approximately 1 μm or less. In an embodiment, the first layer 221 may be deposited with any suitable process, such as a physical vapor deposition (PVD) process, a plasma enhanced chemical vapor deposition (PECVD) process, or atomic layer deposition (ALD) process. In the case of a SiO.sub.X first layer, the SiO.sub.X may be grown directly on the first die 210 with a thermal process. In an embodiment, the first layer 221 may also comprise two or more different dielectric layers. For example, layer 221 may comprise a thermal oxide (e.g., SiO.sub.X) bonded to a deposited SiN layer.
[0035] Referring now to
[0036] In an embodiment, pillars 262 may be provided over a surface of the second layer 222. The pillars 262 may be formed with any suitable process. For example, seed layers and patterned photoresist layers may be disposed over the second layer 222. A plating process may then be used to plate the pillars 262. After the pillars 262 are formed, the photoresist and seed layers may be stripped (or etched) in order to expose the underlying second layer 222.
[0037] Referring now to
[0038] Referring now to
[0039] As shown, the second die 205 is coupled to the first die 210. The second die 205 may also be coupled to the pillars 262. As such, signals from the second die 205 to the package substrate (added in a subsequent processing operation) may pass through the thickness of the mold layer 207 outside of the first die 210. In other instances, signals may pass from the second die 205 to the package substrate through the first die 210.
[0040] Referring now to
[0041] Referring now to
[0042] Referring now to
[0043] Referring now to
[0044] In an embodiment, the package substrate 235 may comprise a plurality of laminated dielectric layers. Conductive routing (e.g., traces, vias, pads, etc.) may be embedded in the package substrate 235. The conductive routing in the package substrate 235 is omitted in order to not obscure embodiments disclosed herein. In an embodiment, the package substrate 235 is coreless. In other embodiments, the package substrate 235 may comprise a core.
[0045] Electrical signals and/or power/ground lanes may pass from the second die 205 to the package substrate 235. In one embodiment, signals, power, and/or ground may be routed to the package substrate 235 over the pillars 262 that pass adjacent to the first die 210. In other embodiments, signals from the second die 205 may pass to the first die 210. The signals may pass through the first die 210 to the package substrate 235.
[0046] Referring now to
[0047] Referring now to
[0048] After the processing through
[0049] Referring now to
[0050] In an embodiment, the package substrate 335 may comprise a plurality of laminated dielectric layers. Conductive routing (e.g., traces, vias, pads, etc.) may be embedded in the package substrate 335. The conductive routing in the package substrate 335 is omitted in order to not obscure embodiments disclosed herein. In an embodiment, the package substrate 335 is coreless. In other embodiments, the package substrate 335 may comprise a core.
[0051] Electrical signals and/or power/ground lanes may pass from the second die 305 to the package substrate 335. In one embodiment, signals, power, and/or ground may be routed to the package substrate 335 over the pillars 362 that pass adjacent to the first die 310. In other embodiments, signals from the second die 305 may pass to the first die 310. The signals may pass through the first die 310 to the package substrate 335.
[0052] Referring now to
[0053] In an embodiment, the die module comprises a first die 410 and an overlying second die 405. In an embodiment, a first layer 421 and a second layer 422 are provided below the first die 410. The first layer 421 and the second layer 422 may each have a thickness that is approximately 1 μm or smaller. In an embodiment, the first layer 421 and the second layer 422 are dielectric materials that are bonded together. In an embodiment, vias 431 through the first layer 421 and the second layer 422 couple die pads 432 to package side bumps 433. The vias 431 may be tapered in some embodiments.
[0054]
[0055] These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
[0056] The communication chip 506 enables wireless communications for the transfer of data to and from the computing device 500. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 506 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 500 may include a plurality of communication chips 506. For instance, a first communication chip 506 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 506 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
[0057] The processor 504 of the computing device 500 includes an integrated circuit die packaged within the processor 504. In some implementations of the invention, the integrated circuit die of the processor may be part of an electronic package that comprises a reset via formed through a first dielectric layer and a second dielectric layer to couple a die pad to a package side bump, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
[0058] The communication chip 506 also includes an integrated circuit die packaged within the communication chip 506. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be part of an electronic package that comprises a reset via formed through a first dielectric layer and a second dielectric layer to couple a die pad to a package side bump, in accordance with embodiments described herein.
[0059] The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
[0060] These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
[0061] Example 1: an electronic package, comprising: a die; a through substrate via that passes through the die, wherein the through substrate via is coupled to a backside pad on the die; a first layer over the backside pad, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
[0062] Example 2: the electronic package of Example 1, wherein the via is tapered.
[0063] Example 3: the electronic package of Example 2, wherein a distance between a wide end of the via and the die is greater than a distance between a narrow end of the via and the die.
[0064] Example 4: the electronic package of Examples 1-3, wherein the first dielectric material is the same as the second dielectric material.
[0065] Example 5: the electronic package of Examples 1-4, wherein the first layer has a thickness that is approximately 1 μm or less.
[0066] Example 6: the electronic package of Examples 1-5, wherein the second layer has a thickness that is approximately 1 μm or less.
[0067] Example 7: the electronic package of Examples 1-6, wherein the die is coupled to a second die.
[0068] Example 8: the electronic package of Example 7, wherein the second die is on an opposite side of the die from the via.
[0069] Example 9: the electronic package of Example 7 or Example 8, further comprising: a pillar adjacent to the die; a pad coupled to the pillar, wherein the second layer contacts the pad; and a second via through the second layer, wherein the second via contacts the pad.
[0070] Example 10: the electronic package of Examples 7-9, further comprising: a third layer between the die and the second die, wherein a second via passes through the third layer.
[0071] Example 11: the electronic package of Examples 1-10, further comprising: a redistribution layer on the via.
[0072] Example 12: a via architecture, comprising: a first layer, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
[0073] Example 13: the via architecture of Example 12, wherein the first layer has a thickness that is approximately 1 μm or less.
[0074] Example 14: the via architecture of Example 12 or Example 13, wherein the second layer has a thickness that is approximately 1 μm or less.
[0075] Example 15: the via architecture of Examples 12-14, wherein the first dielectric material is the same as the second dielectric material.
[0076] Example 16: the via architecture of Examples 12-15, wherein the via is a tapered via.
[0077] Example 17: the via architecture of Example 16, wherein the via has a first slope in the first layer and a second slope in the second layer, wherein the first slope is equal to the second slope, or wherein the first slope is different than the second slope.
[0078] Example 18: the via architecture of Examples 12-17, further comprising: a first pad over the first layer; and a second pad over the second layer.
[0079] Example 19: the via architecture of Examples 12-18, wherein the first dielectric material and/or the second dielectric material comprise silicon and nitrogen, silicon and oxygen, silicon, oxygen, and nitrogen, or silicon, carbon, and nitrogen.
[0080] Example 20: an electronic package, comprising: a first die; a mold layer below the first die; a second die embedded in the mold layer and electrically coupled to the first die; a first layer below the second die, wherein the first layer comprises a first dielectric material; a second layer below the first layer and the mold layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer, wherein the via is electrically coupled to the second die.
[0081] Example 21: the electronic package of Example 20, wherein the first layer and the second layer each have a thickness that is approximately 1 μm or less.
[0082] Example 22: the electronic package of Example 20 or Example 21, wherein the first dielectric material and the second dielectric material comprise silicon and nitrogen.
[0083] Example 23: the electronic package of Examples 20-22, wherein the via is tapered with a narrow end that is a first distance from the second die and a wide end that is a second distance from the second die, wherein the first distance is smaller than the second distance.
[0084] Example 24: an electronic system, comprising: a board; a package substrate coupled to the board; and a die module coupled to the package substrate, wherein the die module comprises: a die; a through substrate via that passes through the die, wherein the through substrate via is coupled to a backside pad on the die; a first layer over the backside pad, wherein the first layer comprises a first dielectric material; a second layer over the first layer, wherein the second layer comprises a second dielectric material; and a via through the first layer and the second layer.
[0085] Example 25: the electronic system of Example 24, wherein the first layer and the second layer each comprise a thickness that is approximately 1 μm or less.