Device for assisting the operation of an aircraft door
09969482 ยท 2018-05-15
Assignee
Inventors
Cpc classification
F15B2201/3158
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64C1/14
PERFORMING OPERATIONS; TRANSPORTING
F16F9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device according to the present invention comprises: a tubular body (2) and a first attachment means (6), a piston (30) provided with a rod (12) connected to a second attachment means (10), the piston (30) sliding inside the tubular body (2) and defining inside said body a working chamber filled with hydraulic fluid, an accumulator comprising a rigid shell (20) inside of which a separation means (40) is located, defining a compensation chamber (42) that is filled with hydraulic fluid and is in communication with the working chamber, and a chamber (47) filled with pressurized gas, the rigid shell (20) being a metal shell produced by means of welded assembly and the accumulator being made such as to obtain an entirely welded enclosure (47) containing the gas.
Claims
1. An aircraft door, comprising a device for assisting in the operation of the aircraft door, the device comprising: a tubular body (2) associated with a first fastener (6), a piston (30) provided with a rod (12) connected to a second fastener (10), the piston (30) sliding inside the tubular body (2) and defining inside said body a working chamber filled with hydraulic fluid, an accumulator comprising a rigid shell (20) inside of which is located a separator (40) defining a compensation chamber (42) filled only with hydraulic fluid and in communication with the working chamber, and a chamber (47) filled only with pressurized gas, wherein the rigid shell (20) is a welded metal shell, and the separator in the accumulator comprises a metal bellows (40) welded at a first end to the rigid shell (20) of the accumulator which has a circular cylindrical shape, around an opening of said shell which allows communicating with the working chamber (31), and at a second end to a base (30), so as to obtain an entirely welded enclosure (47) containing the gas, wherein the tubular body (2) of the device for assisting the operation of the aircraft door is fixed to the door (54), and wherein the piston rod (12) supports a first pulley (60) at a free end thereof opposite the piston (30), wherein the tubular body (2) of the device for assisting operation supports a second pulley (62), and wherein a cable (66) has a first end attached to the tubular body (2) of the device for assisting the operation of the door, passes over the first pulley (60) then over the second pulley (62), the cable end opposite the first end winding or unwinding on a third pulley (64) pivotally mounted on the door (54).
2. Aircraft door according to claim 1, wherein the tubular body (2) of the device for assisting the operation of an aircraft door is hingedly mounted on the door (54) and wherein the piston rod (12) is hingedly mounted on a fixed frame associated with the door.
3. Aircraft door according to claim 1, wherein the tubular body (2) of the device for assisting the operation of an aircraft door is hingedly mounted on a fixed frame associated with the door (54) and wherein the piston rod (12) is hingedly mounted on the door (54).
4. Aircraft door according to claim 1, wherein the third pulley (64) is mounted coaxially to a fourth pulley (58), the third pulley (64) and the fourth pulley (58) being rotated by a motor, and wherein the fourth pulley (58) receives another cable (56) having a first end fixed to a frame associated with the door (54) and a second end winds or unwinds on the fourth pulley (58) in a manner that controls the opening or closing of the door.
5. The aircraft door according to claim 1, wherein the chamber (47) filled with pressurized gas is filled with an inert gas.
6. The aircraft door according to claim 1, wherein a space containing hydraulic fluid outside of the accumulator comprises a filling valve (46).
7. The aircraft door according to claim 1, further comprising a pipe (26; 26), which provides communication between the working chamber (31) and the compensation chamber (42) and is equipped with a damping system (32).
8. The aircraft door according to claim 1, wherein the tubular body (2) has a second chamber filled with hydraulic fluid and separated from the working chamber (31) by the piston (30), and wherein a passage in the piston (30) provides communication between the second chamber and the working chamber (31).
9. The aircraft door according to claim 8, wherein the passage in the piston (30) comprises a damping system (32).
10. The aircraft door according to claim 1, wherein the base welded to the metal bellows (40) is a piston (30) having a shape adapted to slide within the rigid shell (20) of the accumulator.
11. An aircraft door comprising a device for assisting the operation of the aircraft door, the device comprising: a tubular body (2) associated with a first fastener (6), a piston (30) provided with a rod (12) connected to a second fastener (10), the piston (30) sliding inside the tubular body (2) and defining inside said body a working chamber filled with hydraulic fluid, an accumulator comprising a rigid shell (20) inside of which is located a separator (40) defining a compensation chamber (42) filled only with hydraulic fluid and in communication with the working chamber, and a chamber (47) filled only with pressurized gas, wherein the rigid shell (20) is a welded metal shell, and the separator in the accumulator comprises a metal bellows (40) welded at a first end to the rigid shell (20) of the accumulator which has a circular cylindrical shape, around an opening of said shell which allows communicating with the working chamber (31), and at a second end to a base (30), so as to obtain an entirely welded enclosure (47) containing the gas, wherein the tubular body (2) of the device for assisting the operation of the aircraft door is fixed to an aircraft structure, wherein the piston rod (12) supports a first pulley (60) at a free end thereof opposite the piston (30), wherein the tubular body (2) of the device for assisting operation supports a second pulley (62), and wherein a cable (66) has a first end attached to the tubular body (2) of the device for assisting the operation of the aircraft door, passes over the first pulley (60) then over the second pulley (62), the cable end opposite the first end winding or unwinding on a third pulley (64) pivotally mounted on the structure of the aircraft.
12. The aircraft door according to claim 11, wherein the third pulley (64) is mounted coaxially to a fourth pulley (58), the third pulley (64) and the fourth pulley (58) being rotated by a motor, and wherein the fourth pulley (58) receives another cable (56) having a first end fixed to the door (54) and a second end that winds or unwinds on the fourth pulley (58) in a manner that controls the opening or closing of the door.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features and advantages of the invention will become more apparent from the following description, with reference to the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9)
(10) A first module, represented in the lower position in
(11) The bracket 6 comprises a base attached to the cover 4 or an integral part of the cover. Two arms 8 extend from the base of the bracket 6. These arms 8 are parallel and each has a hole, the two holes being aligned to allow receiving a shaft (not shown). The bracket 6 can receive between its arms 8 the ball joint of a rod end bearing (not shown), for example similar to the rod end bearing 10 shown in
(12) The rod end bearing 10 represented in the drawing is attached to the end of a piston rod 12 which projects out of the tubular body 2 through a base 14 which preferably lies perpendicularly to the longitudinal axis of the tubular body 2. The base 14 and the piston rod 12 close off the end of the tubular body 2 opposite the cover 4.
(13) The second module, represented in the upper position in
(14) The second module is equipped with fastening lugs 28 to be used to retain the accumulator on a support, for example by screwing or welding.
(15)
(16)
(17) Inside the tubular body 2 there is a piston 30 supported by the piston rod 12 or an integral part of said rod, at the end of the rod opposite the end receiving the rod end bearing 10. The piston 30 defines a working chamber 31 within the tubular body 2 between the piston and the base 4.
(18) In the embodiment illustrated in
(19) A seal is formed between the piston 30 and the inner wall of the tubular body 2. To achieve this seal, a dynamic seal 36 is provided. A ring 38 is provided to guide the piston 30. In order to travel from one face of the piston 30 to the other, the hydraulic fluid must pass through the damping system (the choke valve 32 in
(20) Note also in
(21) When the piston 30 moves within the tubular body 2, the volume of hydraulic fluid within the tubular body 2 varies (due to the variation in the length of the piston rod 12 located inside the tubular body 2). A fitting 24 is illustrated on the cover 4 in
(22) As indicated above, the rigid shell 20 has a tubular circular cylindrical shape that is closed at both ends. Only one hydraulic fluid inlet/outlet is provided, by the fitting 24 which, in the embodiment represented, is located at one end of the rigid shell 20.
(23) Inside the rigid shell 20 is a piston 30 which is mounted so as to slide along the inner wall of the shell 20. A ring 38 acts as guide between the piston 30 and the inner wall of the shell 20.
(24) The shell 20 also contains a metal bellows 40. This bellows is welded to the piston 30 and to the end of the shell 20 supporting the fitting 24. A metal bellows has the advantage of being completely gas-tight. The metal bellows 40 is welded to the inside of a metal frame which itself is welded. This therefore provides an entirely fluidtight gas chamber. The shell 20 thus allows maintaining the pressure of the hydraulic fluid, even when significant.
(25) Within the shell 20 there is therefore a first volume essentially defined by the inner wall of the metal bellows 40 and forming a compensating chamber 42 for the hydraulic fluid located within the tubular body 2 and a second volume forming a chamber 47 filled with pressurized gas. The flexible pipe 26 provides communication between the compensation chamber 42 and the working chamber 31.
(26) The pressures within the system described above can be very significant. As is apparent from the foregoing description, this pressure will be determined by the force required at the piston rod 12. The advantage of the proposed system is that it allows working with pressures of several tens of bars. As a non-limiting numerical example, the pressure may range for example from 25 to 200 bar. Note that the gas-filled chamber 47 is entirely welded. It is therefore completely sealed.
(27) To create the completely sealed chamber 47, and then adjust the pressure in the system, the accumulator is formed by the welded assembly of a tube and a base, an assembly formed by the piston 30 to which is welded one end of the metal bellows 40 and the baseplate 22 to which is welded the other end of the metal bellows 40 is placed in the tube, the baseplate 22 then also being welded to the shell tube. A filling valve may be provided for example, on the base of the shell 20 opposite the baseplate 22. This valve is used to fill the chamber 47 with nitrogen (or some other fluid) to the desired pressure, and then the filling valve is welded to ensure that the chamber 47 is completely sealed.
(28) Next, the system is filled with hydraulic fluid to the desired pressure. This is done by a filling valve 46, shown on the base of the bracket 6 in
(29)
(30) In the alternative embodiment shown in
(31) The second module again comprises a rigid shell 20 having for example an internal structure similar to the internal structure of the rigid shell 20 illustrated in
(32) To create the connection between the two modules, it is proposed here to machine a part that groups the cover 4 and the bracket 6 and that also integrates a pipe providing a connection between the working chamber 31 within the tubular body 2 and the compensation chamber 42 of the accumulator. On the side opposite the cover 4, the first module is connected to the second module by a connecting arm 49. This arm can be attached by any means to the tubular body 2 and to the shell 20. As a purely illustrative example, the connecting arm 49 is screwed onto a ring 51 fixed to the tubular body 2. The connecting arm 49 may also have a hole for receiving a threaded rod 53 integral to the shell 20. The connecting arm 49 can then be retained on the threaded rod 53 by two nuts as shown in
(33) According to another variant, not illustrated, the two modules could lie one as the extension of the other and could possibly make use of the same tubular portion to create the tubular body 2 and the shell 20. However, to create a completely sealed chamber 47 filled with gas, the space inside the tubular portion is preferably separate, thus also establishing a separation between the working chamber 31 and the compensation chamber 42.
(34) The devices described above allow pressurizing the hydraulic fluid to avoid cavitation issues at the damping system outlet (choke valve or other means). This allows maintaining a high level of performance in the damping function provided by the device, and in all positions, even when the device is subjected to sudden accelerations.
(35) These devices also act to provide a spring function which is easily adjustable by adjusting the gas pressure and the volume of the corresponding chamber.
(36) The architecture of the described devices also allows providing effective compensation which operates at (very) low temperatures as well as at (very) high temperatures.
(37) In addition, one will note that there is no contact between the gas and the hydraulic fluid, which are therefore completely separated from each other. This eliminates any risk of unpriming, emulsion, and/or dilution, regardless of the mounting position of the system. This property is particularly important when the system is mounted on a movable element such as an aircraft door. In the mentioned case of an emergency door, it is very important that the system still be operational even after a crash, meaning after sudden intense acceleration (several times the gravitational acceleration G).
(38) In addition, the complete separation of the gas and hydraulic fluid, which is achieved without the use of a dynamic seal, ensures high levels of reliability and security for the spring function which is not compromised.
(39)
(40)
(41) To control the opening and closing of the door 54, a cable system is provided. A connecting cable 56 connects the door 54 to a fixed point of the fuselage 50, for example to a frame associated with the door 54. On the door 54, one end of the connecting cable winds or unwinds around a motorized pulley 58. Said pulley is rotated by a motor (not shown). The motorized pulley 58 is arranged in a substantially vertical plane. The skilled person will readily understand that when the connecting cable 56 winds onto on the motorized pulley 58 the door 54 closes, while it opens when the connecting cable 58 unwinds from the motor pulley 58. The connecting cable 56 remains taut due to gravity.
(42) As shown in
(43) The tubular body 2 and the accumulator are attached to the door 54 such that the piston 30 and its piston rod 12 are oriented in a vertical plane. The piston rod 12 supports on its free end a first pulley 60 oriented in a vertical plane. A second pulley 62 is fixed to the tubular body 2 on the end opposite the first pulley 60, in the same vertical plane as the latter. A third pulley 64 is provided, still substantially in the same vertical plane as the first pulley 60 and the second pulley 62, the third pulley being mounted coaxially to the motorized pulley 58.
(44) A support cable 66 has a first end attached to a fixed attachment point 68, for example located on the tubular body 2. This support cable 66 then passes over the first pulley 60 before reaching the second pulley 62. The other end of the support cable 66 is attached to the third pulley 64 and winds or unwinds around it.
(45) When the motor drives the motorized pulley 58, it is assumed that it also drives the third pulley 64. The effective length of the support cable 66 varies in length according to the winding of the support cable 66 on the third pulley 64. This length determines the position of piston 30 in the tubular body 2 due to the action on the piston rod 12. As shown in
(46) With such kinematics, the device for assisting the operation of the door 54 allows controlling the speed of the door 54 as it opens, due to its damping function. During a closing phase of the door 54, the spring effect of the device for assisting the operation of the door creates a torque that compensates for some or all of the weight of the door 54.
(47)
(48)
(49) For
(50) One will again recognize the two modules in the figures, which are connected in these embodiments in a manner similar to the embodiment of
(51) A piston 30 slides within the tubular body 2. A piston rod 12 extends from the piston 30, through a base 14 to outside the tubular body 2. A cover 4 opposite the base 14 closes off the tubular body 2 and together with the piston 30 defines a working chamber 31 within the tubular body 2.
(52) In the shell 20, a metal bellows 40 separates a compensation chamber 42 from a chamber 47 filled with pressurized gas (N.sup.2). As already explained above with reference to
(53) Compared to the embodiments described above, one will note that the tubular body 2 is not completely filled with hydraulic fluid. Only the working chamber 31 is filled with hydraulic fluid in the tubular body 2. The working chamber 31 communicates via a pipe 26 with the compensation chamber 42 within the shell 20 inside the metal bellows 40. The portion of the tubular body 2 located between the piston 30 and the base 14 has a vent 70 to the open air.
(54) Located on the tubular body 2 is a bracket 6 which here supports the second pulley 62. The piston rod 12 supports the first pulley 60 (in place of the screw eye 10 of
(55) The damping of the device is achieved using fluid damping means, which in the embodiment illustrated are in the form of a choke valve 32 which is placed in the pipe 26. One end of the pipe 26 is blind, while its other end is closed by a filling valve 46. While in the embodiment of
(56) To reduce the damping effect when the piston rod 12 is moving outward, it is proposed (
(57) By way of example, the embodiment of
(58) The advantages of the device for assisting the opening/closing of an aircraft door having a spring function and an associated damping function have been evaluated.
(59) A first advantage of this system is its cost. This is lower than the cost of a damper and two gas springs. To actuate an aircraft door as illustrated in
(60) Another advantage is that mounting a system of the invention is facilitated. The system described above is mounted as a damper. We therefore save having to mount two gas springs. Because of this, two attachment points are sufficient while six are required to mount a prior art damper with two gas springs.
(61) In the aerospace sector, the weight of a system is important. For an aircraft door, the use of a device according to the invention allows an estimated weight savings of several kilograms (kg) when taking into account the weight of the device of the invention compared to the weight of a damper and two gas springs of the prior art. This weight savings is greater overall, since only two fasteners are needed for a system according to the invention while six fasteners are needed to mount a prior art damper and two gas springs.
(62) These remarks concerning the price and the ease of assembly are also valid for an application of the invention to an aircraft door that tilts open.
(63) Finally, not the least of the advantages is that the reliability of a system according to the invention is far superior to the reliability of an assembly comprising a damper and two gas springs of the prior art. The calculated mean time to failure of a system according to the invention is significantly better than that of an assembly comprising a damper and two gas springs. Using the same determinations of mean time to failure for a prior art system with a damper and two gas springs and for an equivalent system according to the invention, the mean time to failure will be significantly higher, for example 2 to 5 times higher. This gain is considerable and is highly advantageous because it limits maintenance operations.
(64) Having a gas-filled chamber that is fully welded with no gaskets greatly limits the risk of gas leakage. In the field of aeronautics, it is important to be able to guarantee that a device will work properly. In the present case, when the device is intended to be used only occasionally (assisting the operation of an emergency exit), it is even more important to have a reliable device when it is called upon in emergencies.
(65) The present invention is not limited to the embodiment described above by way of non-limiting example nor to the application illustrated in the figures. It concerns all variants mentioned and those within the scope of a person skilled in the art, within the context of the following claims.
(66) For example, it is not departing from the scope of the invention to have a one-piece assembly for creating a system according to the invention instead of two separate modules connected by a flexible or rigid pipe. These two modules could form a single assembly. It could, for example, have a rigid shell incorporating the gas accumulator function, arranged in the extension of the tubular body where the damping function is performed.
(67) In the embodiment corresponding to a door that tilts open, one could have several loops of the support cable around the device for assisting operation according to the invention. The stroke of the piston in its tubular body can then be reduced and the developed force similarly increased, in order to optimize the weight of the assembly.