Rotary joint with actuator, framework construction kit and framework with rotary joints
09970190 ยท 2018-05-15
Assignee
Inventors
Cpc classification
F16C2202/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2001/1957
FIXED CONSTRUCTIONS
F16C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B7/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C3/48
PERFORMING OPERATIONS; TRANSPORTING
F16C41/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B1/1906
FIXED CONSTRUCTIONS
F16C2226/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04C3/00
FIXED CONSTRUCTIONS
F16C41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C3/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rotary joint includes a socket rod having a socket rod flange with a basically spheroid con-cave bearing surface at a first end, a housing nut encircling the socket rod and having a threaded wrenching head, a ball rod having a basically spheroid convex bearing surface and threaded side walls around the convex bearing surface, and a joint actuator configured to actuate relative movement of the socket rod flange and the ball rod. A diameter of the threaded side walls of the ball rod corresponds to a diameter of the threaded wrenching head of the housing nut.
Claims
1. A rotary joint comprising: a socket rod comprising a socket rod flange with a basically spheroid concave bearing surface at a first end; a housing nut encircling the socket rod and comprising a threaded wrenching head; a ball rod comprising a basically spheroid convex bearing surface and threaded side walls around the convex bearing surface; and a joint actuator configured to actuate relative movement of the socket rod flange and the ball rod; a diameter of the threaded side walls of the ball rod corresponding to a diameter of the threaded wrenching head of the housing nut, wherein the joint actuator is arranged in between the housing nut and the socket rod flange.
2. The rotary joint of claim 1, wherein the joint actuator is configured to actuate a swiveling movement of the socket rod and the socket rod flange with respect to the ball rod.
3. The rotary joint of claim 1, wherein the joint actuator is configured to actuate relative movement of the socket rod flange and the ball rod by sliding the socket rod flange with its concave bearing surface over the convex bearing surface of the ball rod.
4. The rotary joint of claim 1, wherein the joint actuator is configured to freely move the socket rod flange with its concave bearing surface within a part spherical surface over the convex bearing surface of the ball rod.
5. The rotary joint of claim 1, wherein the joint actuator is configured as a ring actuator encircling the socket rod flange.
6. The rotary joint of claim 1, wherein the joint actuator comprises at least one linear actuator.
7. The rotary joint of claim 1, wherein the joint actuator is configured to convert electrical energy, magnetic energy, thermal energy, hydraulic energy and/or pneumatic energy into motion.
8. The rotary joint of claim 1, wherein the joint actuator is an electric, mechanical or electro-mechanical actuator.
9. The rotary joint of claim 8, wherein the actuator comprises a piezoelectric motor.
10. The rotary joint of claim 9, wherein the piezoelectric motor comprises a traveling-wave motor, an inchworm motor, a rectangular four-quadrant motor or a slip-stick motor.
11. The rotary joint of claim 1, wherein the housing nut has a nut hole on the opposite side of the threaded wrenching head, a diameter of the nut hole being larger than a diameter of the socket rod, but smaller than a diameter of the socket rod flange.
12. The rotary joint of claim 1, wherein a curvature of the concave bearing surface of the socket rod flange corresponds to a curvature of the convex bearing surface of the ball rod.
13. A framework construction kit, comprising: at least one rotary joint comprising: a socket rod having a socket rod flange with a basically spheroid concave bearing surface at a first end; a housing nut encircling the socket rod and having a threaded wrenching head; a ball rod having a basically spheroid convex bearing surface and threaded side walls around the convex bearing surface; and a joint actuator configured to actuate relative movement of the socket rod flange and the ball rod; a diameter of the threaded side walls of the ball rod corresponding to a diameter of the threaded wrenching head of the housing nut; and at least one interconnection strut connected to a second end of the socket rod of the at least one rotary joint or connected to the ball rod of the at least one rotary joint, wherein the joint actuator is arranged in between the housing nut and the socket rod flange.
14. A framework, comprising: a plurality of rotary joints comprising: a socket rod having a socket rod flange with a basically spheroid concave bearing surface at a first end; a housing nut encircling the socket rod and having a threaded wrenching head; a ball rod having a basically spheroid convex bearing surface and threaded side walls around the convex bearing surface; and a joint actuator configured to actuate relative movement of the socket rod flange and the ball rod; a diameter of the threaded side walls of the ball rod corresponding to a diameter of the threaded wrenching head of the housing nut, the rotary joints being attached to a plurality of bearing structures; and a plurality of interconnection struts, each connected to a socket rod or a ball rod of the plurality of rotary joints, wherein the joint actuator is arranged in between the housing nut and the socket rod flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure herein will be explained in greater detail with reference to exemplary embodiments depicted in the drawings as appended.
(2) The accompanying drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the present disclosure and together with the description serve to explain the principles of the disclosure herein. Other embodiments of the present disclosure and many of the intended advantages of the present disclosure will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. In the figures, like reference numerals denote like or functionally like components, unless indicated otherwise.
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(11) In the figures, like reference numerals denote like or functionally like components, unless indicated otherwise. Any directional terminology like top, bottom, left, right, above, below, horizontal, vertical, back, front, and similar terms are merely used for explanatory purposes and are not intended to delimit the embodiments to the specific arrangements as shown in the drawings.
DETAILED DESCRIPTION
(12) Although specific embodiments are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present disclosure. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
(13)
(14) The framework 100 may also have a generally three-dimensional layout, i.e. for each first plane of extension defined by a subset of struts 20, another subset of struts 20 is connected to rotary joints 10 in a manner that defines at least one further second plane of extension being arranged under a non-zero angle with respect to the first plane of extension. Rotary joints 10 as disclosed hereinforth generally denote spheroid joints or socket type joints where a stationary part having a basically spheroid or at least partly spheroid convex outer bearing surface is in sliding contact with a basically spheroid least partly spheroid concave counter-bearing surface of a hinged part. The stationary part may be a joint member, such as a bracket, fixture or holder, while the hinged and movable part may be a strut, rod or other truss element, such as a strut 20 as shown in
(15) The number of struts 20 being interconnected in each joint region 30 may vary and may in particular be not limited to the explicit number of two, three or five as exemplarily shown in
(16) Generally, a set of rotary joints 10 and a set of interconnecting struts 20 may form a framework construction kit, which may be used to construct different frameworks of varying extension, size, shape and complexity. Thus, while it may be favorable to use as few different types of rotary joints 10 and as few different types of interconnecting struts 20 as possible to guarantee high flexibility in framework design and low implementation effort, it may as well be possible to use more different types of rotary joints 10 and/or interconnecting struts 20 in order to specifically be able to tailor the framework construction kit to the particular needs and constraints of the framework and its intended field of application.
(17) The frameworks and rotary joints disclosed hereinforth may be used in a lot of applications, includingbut not limited toconstructions of wings in aircraft, general aircraft structures, other vehicles, civil engineering, applications for children's toys and similar. A particular application pertains to the construction of frameworks in aircraft. Such frameworks include, for example, connection rods for fastening a component on the fuselage structure and/or for creating adjustable or morphing aircraft structures, like wing covers, flaps, nose caps etc.
(18) Conventional connection rods often have a central strut portion between two end portions used to interconnect the connection rod between two joints or brackets. Conventional rods may have a hollow-cylindrical central portion that may taper towards the end regions. The end regions may have a shank and eyes arranged at shank ends on both sides for connecting the rod to the fuselage structure. In order to link the rod to the structure of the aircraft, a clamp or a forked bracket may be attached to the structure. The clamp (or bracket) may have a bore which may align with the eye of a shank end so that a bolt introduced through the bore and the eye pivotably couples the rod to the clamp (or bracket).
(19) In contrast to such conventional rods, the linking mechanism of struts 20 as illustrated herein greatly reduces the number of individual parts used for mechanically linking the struts 20 to a structure or framework, such as the framework 100 in
(20) As another variant of the framework 100,
(21) The two-dimensional outer profile T may for example be approximated by using actuators such as stepper drives 9 in the upper beam that iteratively may adjust the length of the constituting struts 20 of the upper beam to match the outer profile T as closely as possible. The stepper drives 9 may configured to adjust the length of the struts 20.
(22) Multiple of the two-dimensional frameworks 100 of
(23) The stepper drives 9 may be preset to static values that approximate the wing profile T once. After that the stepper drives 9 do not necessarily need to be controlled any more since the lengths of the struts 20 have been adjusted optimally already. Alternatively or additionally, the framework however may be subject to varying stress or load conditions that require dynamically re-adjusting the stepper drives 9 over time depending on those varying external stress or load conditions.
(24) Each stepper drive 9 may comprises a female-threaded duct, which may engaged, at a first stepper drive end portion, with a threaded shank of one strut 20, and at a second stepper drive end portion, with a threaded shank of another strut 20. For adjusting the length of the connection of two rotary joints 10, each stepper drive 9 may be configured to adjust the length of the connection by either driving out both struts 20 and thus extend the length of the connection between both rotary joints 10 or driving in both struts 20 and hence shorten the length of the connection between both rotary joints 10. The adjustment of the connection length can be done either manually (e.g. by simply rotating a mechanical stepper drive 9) or, for example, automatically with an appropriately configured electrically operated stepper drive/motor 9.
(25) As another variant of the framework 100,
(26) Each strut 20 may be connected to a socket rod 2 or a ball rod 6 of one of the rotary joints 10, as will be explained further below. The joint actuators 11 are configured to actuate relative movement of the socket rod 2 and the ball rod 6 and thus relative movement of the connected struts 20 within the framework 100. Consequently, the shape of the framework 100 can be actively adapted by using the joint actuators 11 to move the struts 20 relative to each other. The left side of
(27) The framework 100 of
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(29) The rotary joint 10 of
(30) A generally cylindrical housing nut 1 encircles the socket rod 2 and has a threaded wrenching head 1a. The threaded wrenching head 1a may have an angular contour, for example a hex contour for a wrenching tool to grip thereon and exert a torque onto the housing nut 1. The housing nut 1 has an opening on the flange side of the socket rod 2 the diameter of which exceeds the diameter of the opening on the opposite side of the housing nut 1. In other words, the housing nut 1 has a nut hole 1c on the opposite side of the threaded wrenching head 1a, the diameter D of which is smaller than the diameter of the opening of the threaded wrenching head 1a. The threaded wrenching head 1a has a female-thread inner thread 1b formed on its inner walls.
(31) The nut hole 1c is larger in diameter than the diameter of the socket rod 2 so that the housing nut 1 is able to be moved along a slip path L along the axis of extension of the socket rod 2. The socket rod flange 5, however, is formed with a larger diameter than the diameter D of the nut hole 1c so that the housing nut 1 may not slip off the socket rod 2 over the socket rod flange 5.
(32) The rotary joint 10 further comprises a ball rod 6 that has a ball rod head with threaded side walls 6b and a basically (at least partly) spheroid convex bearing surface 6a, i.e. the bearing surface 6a has a curvature where the radius of the curvature lies inside the ball rod 6. The diameter of the threaded side walls 6b of the ball rod 6 corresponds to a diameter of the threaded wrenching head 1a of the housing nut 1. The curvature of the concave bearing surface 5a of the socket rod flange 5 particularly corresponds to the curvature of the convex bearing surface 6a of the ball rod 6, so that a smooth contacting area between the socket rod 2 and the ball rod 6 is guaranteed. For assembly of the rotary joint 10, the bearing surfaces 5a and 6a of the socket rod 2 and ball rod 6, respectively are brought into contact. Then, the housing nut 1 is guided over the socket rod flange 5 and threadingly engaged with the threaded side walls 6b of the ball rod 6. This provides a housing of the socket rod flange 5 between the inner hollow of the housing nut 1 and the ball rod 6.
(33) The housing nut 1 is then tightened up to a point where the socket rod flange 5 is securely held in contact with the ball rod 6 at the respective contacting surfaces 5a and 6a. However, the tightening of the housing nut 1 is chosen in such a way that the socket rod flange 5 and the ball rod head are still able to move in sliding or swiveling movement S with respect to each other, as shown in
(34) The rotary joint 10 further comprises a joint actuator 11 configured to actuate relative movement of the socket rod flange 5, and thus of the socket rod 2 as well as the strut 20 connected thereto, and the ball rod 6. The joint actuator 11 may thus be configured to actuate a swiveling movement S of the socket rod 2 with respect to the ball rod 6. The joint actuator 11 will be detailed further below in conjunction with
(35) The ball rod 6 may generally be attached to any bearing structure 7, such as a bracket, a holder, a support beam or any other suitable structure. It may also be possible to provide more than one ball rod 6 with different directions of extension to the same bearing structure 7 in order to provide for an interconnection node for multiple struts 20.
(36) The socket rod 2 of
(37) The threaded shank may be used for connecting the socket rod 2 to a strut 20. The strut 20 may for this purpose have a corresponding female-threaded socket rod duct 22a located at a first strut end portion. The female-threaded socket rod duct 22a may be threadingly engaged with the threaded shank of the socket rod 2. Additionally, a strut wrenching head 24 may be provided on the end portion of the strut 20 in order to have structure for exerting a countering force to the torque exerted on the socket rod wrenching contour 3 when engaging the socket rod 2 with the strut 20.
(38) The threaded shank of the socket rod 20 advantageously allows for adjusting the distance by which the socket rod 2 protrudes from the strut 20, thereby enabling a framework constructed with rotary joints 10 and struts, such as a framework 100 of
(39) The struts 20 themselves may comprise a trussed beam, for example built up with an isometric framework. Those trussed beams may for example include a plurality of substantially longitudinally running chord members distributed around a central axis. A plurality of web members may be provided, spanning between the chord members in zig-zag, diagonal or otherwise grid-like manner. The central diameter of the trussed beams may in particular be larger than the diameter of the socket rods 2. Thus, it may be possible to provide the end portions of the struts 20 as tapered regions with chord members 22 tapering from the central portion towards the ends of the strut 20.
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(41) Similar to the rotary joints 10 of
(42) The rotary joint 10 of
(43) In contrast to the rotary joints 10 of
(44) The rotary joint 10 further comprises a joint actuator 11 configured to actuate relative movement of the socket rod flange 5, and thus of the socket rod 2 connected thereto, and the ball rod 6, and thus of the socket rod 2 attached thereto. The joint actuator 11 may thus be configured to actuate a swiveling movement S of the socket rod 2 with respect to the ball rod 6. The joint actuator 11 will be detailed further below in conjunction with
(45)
(46) The rotary joint 10 comprises a joint actuator 11 configured to actuate relative movement of the socket rod flange 5 and the ball rod 6. In this exemplary embodiment the joint actuator 11 is arranged in between the housing nut 1 and the socket rod flange 5. The joint actuator 11 actuates relative movement of the socket rod flange 5 and the ball rod 6 by sliding the socket rod flange 5 with its concave bearing surface 5a over the convex bearing surface 6a of the ball rod 6. With this a swiveling movement of the socket rod 2 and the socket rod flange 5 may be triggered with respect to the ball rod 6 (indicated by arrows in
(47) The joint actuator 11 may be configured to convert electrical energy into motion. The joint actuator 11 may for example be an electro-mechanical actuator comprising one or several piezoelectric motors, like for example a traveling-wave motor, an inchworm motor or a slip-stick motor or the like. However, depending on the particular size of the joint system and the corresponding framework and its particular needs and constraints as well as its intended field of application, a different technology and geometric configuration may be chosen for the joint actuator 11. Instead, the joint actuator 11 may be configured as a linear actuator that is able to swivel the socket rod 2 (socket rod flange 5) only within a single, fixed direction. Alternatively, the joint actuator 11 may comprises several linear actuators so that several swiveling directions may be realized. Correspondingly, different actuator technologies may be advantageous. For some applications, hydraulic or pneumatic actuators may be preferred, where hydraulic or pneumatic pressure is transformed into linear or rotary motion.
(48) In the foregoing detailed description, various features are grouped together in one or more examples or examples with the purpose of streamlining the disclosure. It is to be understood that the above description is intended to be illustrative, and not restrictive. It is intended to cover all alternatives, modifications and equivalents. Many other examples will be apparent to one skilled in the art upon reviewing the above specification.
(49) The embodiments were chosen and described in order to best explain the principles of the disclosure herein and its practical applications, to thereby enable others skilled in the art to best utilize the disclosure herein and various embodiments with various modifications as are suited to the particular use contemplated. Many other examples will be apparent to one skilled in the art upon reviewing the above specification.
(50) While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms comprise or comprising do not exclude other elements or steps, the terms a, an or one do not exclude a plural number, and the term or means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.