Dishwasher appliance and a method for operating the same
09968236 ยท 2018-05-15
Assignee
Inventors
- Ramasamy Thiyagarajan (Louisville, KY, US)
- Matthew David Mersch (Louisville, KY, US)
- Ronald Scott Tarr (Louisville, KY, US)
Cpc classification
A47L15/4208
HUMAN NECESSITIES
A47L2501/03
HUMAN NECESSITIES
International classification
Abstract
The present subject matter provides a method for operating a dishwasher appliance. The method includes finely filtering wash fluid with a fine filtration medium via cross-flow filtration and coarsely filtering wash fluid with a coarse filtration medium via dead-end filtration. The finely filtered wash fluid is directed to a spray assembly of the dishwasher appliance. A related dishwasher appliance is also provided.
Claims
1. A dishwasher appliance, comprising: a tub defining a wash chamber; a spray assembly positioned within the wash chamber; a sump positioned at a bottom portion of the tub; a filter assembly positioned adjacent the sump and having a fine filtration medium and a coarse filtration medium, the filter assembly assisting with defining a finely filtered volume, a soil collection chamber and an unfiltered volume, the fine filtration medium disposed between the unfiltered volume and the finely filtered volume within the sump, the coarse filtration medium disposed between the soil collection chamber and the wash chamber of the tub at the sump; a spray conduit extending between the finely filtered volume of the filter assembly and the spray assembly; a first pump coupled to the spray conduit and configured for selectively urging wash fluid from the finely filtered volume to the spray assembly through the spray conduit; a circulation conduit extending between the unfiltered volume of the filter assembly and the soil collection chamber, said circulation conduit terminating at the soil collection chamber; a second pump coupled to the circulation conduit and configured for selectively drawing wash fluid from the unfiltered volume of the filter assembly; and a diverter valve coupled to the circulation conduit, the diverter valve configured for selectively directing wash fluid from the unfiltered volume of the filter assembly to either the soil collection chamber or a drain.
2. The dishwasher appliance of claim 1, further comprising a controller in operative communication with the first pump, the second pump and the diverter valve, the controller programmed for actuating the diverter valve to a first configuration; operating the first pump and the second pump after said step of actuating the diverter valve to the first configuration, the first pump drawing wash fluid from the unfiltered volume of the filter assembly through the fine filtration medium and directing the wash fluid to the spray assembly during said step of operating, the second pump urging the wash fluid from the unfiltered volume of the filter assembly to the soil collection chamber of the filter assembly and directing the wash fluid through the coarse filtration medium during said step of operating; actuating the diverter valve to a second configuration after said step of operating; and working the second pump after said step of actuating the diverter valve to the second configuration, the first pump being deactivated during said step of working, the second pump urging the wash fluid from the unfiltered volume of the filter assembly to the drain during said step of working.
3. The dishwasher appliance of claim 2, wherein the fine filtration medium of the filter assembly filters particles from the wash fluid flowing through the fine filtration medium via cross-flow filtration during said step of operating.
4. The dishwasher appliance of claim 2, wherein the coarse filtration medium of the filter assembly filters particles from the wash fluid flowing through the coarse filtration medium via dead-end filtration during said step of operating.
5. The dishwasher appliance of claim 2, further comprising a one-way valve and a connecting conduit extending between the unfiltered volume of the filter assembly and the soil collection chamber, the one-way valve positioned at the connecting conduit.
6. The dishwasher appliance of claim 5, wherein the one-way valve is closed during said step of operating, the one-way valve being open during said step of working.
7. The dishwasher appliance of claim 6, wherein the soil collection chamber of the filter assembly is drained of wash fluid via the connecting conduit during said step of working.
8. The dishwasher appliance of claim 1, further comprising a one-way valve and a connecting conduit extending between the unfiltered volume of the filter assembly and the soil collection chamber, the one-way valve positioned at the connecting conduit.
9. The dishwasher appliance of claim 8, wherein the one-way valve is configured for hindering or preventing wash fluid from the unfiltered volume of the filter assembly from flowing to the soil collection chamber via the connecting conduit.
10. The dishwasher appliance of claim 8, wherein the one-way valve comprises a spring-loaded check valve.
11. The dishwasher appliance of claim 8, wherein the one-way valve is configured to actuate to a closed configuration by wash fluid from the second pump.
12. The dishwasher appliance of claim 1, wherein the fine filtration medium of the filter assembly is positioned for cross-flow filtration, and the coarse filtration medium of the filter assembly is positioned for dead-end filtration.
13. The dishwasher appliance of claim 1, wherein the fine filtration medium defines apertures for filtering wash fluid passing through the fine filtration medium, the apertures of the fine filtration medium being no greater than five hundred microns, and the coarse filtration medium also defining apertures for filtering wash fluid passing through the coarse filtration medium, the apertures of the coarse filtration medium being no greater than ten thousand microns.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
(2)
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DETAILED DESCRIPTION
(6) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(7)
(8) A spout 160 is positioned adjacent sump assembly 170 of dishwasher appliance 100. Spout 160 is configured for directing liquid into sump assembly 170. Spout 160 may receive liquid from a water supply, such as a municipal water supply or a well. In alternative embodiments, spout 160 may be positioned at any suitable location within dishwasher appliance 100, e.g, such that spout 160 directs liquid into tub 104. Spout 160 may include a valve (not shown) such that liquid may be selectively directed into tub 104. Thus, for example, during the cycles described below, spout 160 may selectively direct water and/or wash fluid into sump assembly 170 as required by the current cycle of dishwasher appliance 100.
(9) Rack assemblies 130 and 132 are slidably mounted within wash compartment 106. Each of the rack assemblies 130 and 132 is fabricated into lattice structures including a plurality of elongated members 134. Each rack of the rack assemblies 130 and 132 is adapted for movement between an extended loading position (not shown) in which the rack is substantially positioned outside the wash compartment 106, and a retracted position (shown in
(10) Dishwasher appliance 100 further includes a lower spray assembly 144 that is rotatably mounted within a lower region 146 of the wash compartment 106 and above sump assembly 170 so as to rotate in relatively close proximity to rack assembly 132. A mid-level spray assembly 148 is located in an upper region of the wash compartment 106 and may be located in close proximity to upper rack 130. Additionally, an upper spray assembly 150 may be located above the upper rack 130.
(11) The lower and mid-level spray assemblies 144 and 148 and the upper spray assembly 150 are fed by a fluid circulation assembly 152 for circulating water and dishwasher fluid in the tub 104. Fluid circulation assembly 152 may include a wash or recirculation pump 154 and a cross-flow/drain pump 156 located in a machinery compartment 140 located below sump assembly 170 of the tub 104, as generally recognized in the art. Cross-flow/drain pump 156 is configured for urging wash fluid within sump assembly 170 out of tub 104 and dishwasher appliance 100 to a drain 158. Recirculation pump 154 is configured for supplying a flow of wash fluid from sump assembly 170 to spray assemblies 144, 148 and 150.
(12) Each spray assembly 144 and 148 includes an arrangement of discharge ports or orifices for directing wash fluid onto dishes or other articles located in rack assemblies 130 and 132. The arrangement of the discharge ports in spray assemblies 144 and 148 provides a rotational force by virtue of wash fluid flowing through the discharge ports. The resultant rotation of the lower spray assembly 144 provides coverage of dishes and other dishwasher contents with a spray of wash fluid.
(13) Dishwasher appliance 100 is further equipped with a controller 137 to regulate operation of the dishwasher appliance 100. Controller 137 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 137 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
(14) Controller 137 may be positioned in a variety of locations throughout dishwasher appliance 100. In the illustrated embodiment, controller 137 may be located within a control panel area 121 of door 120 as shown. In such an embodiment, input/output (I/O) signals may be routed between the control system and various operational components of dishwasher appliance 100 along wiring harnesses that may be routed through the bottom 122 of door 120. Typically, controller 137 includes a user interface panel 136 through which a user may select various operational features and modes and monitor progress of the dishwasher appliance 100. In one embodiment, user interface 136 may represent a general purpose I/O (GPIO) device or functional block. In one embodiment, user interface 136 may include input components, such as one or more of a variety of electrical, mechanical or electro-mechanical input devices including rotary dials, push buttons, and touch pads. User interface 136 may include a display component, such as a digital or analog display device designed to provide operational feedback to a user. User interface 136 may be in communication with controller 137 via one or more signal lines or shared communication busses.
(15) It should be appreciated that the subject matter disclosed herein is not limited to any particular style, model or configuration of dishwasher appliance, and that the embodiment depicted in
(16)
(17) As may be seen in
(18) Unfiltered volume 214 has at least one entrance 216 and at least one exit 218. Entrance 216 of unfiltered volume 214 is in fluid communication with sump 200. Thus, unfiltered volume 214 is configured for receipt of liquid from sump 200, and liquid in sump 200 flows into unfiltered volume 214 via entrance 216 of unfiltered volume 214. As discussed in greater detail below, liquid in unfiltered volume 214 passes or flows through fine filter media 212 into filtered volume 220. Fine filter media 212 removes debris or particles P from liquid passing through fine filter media 212 from unfiltered volume 214 to filtered volume 220. Thus, unfiltered liquid passes through fine filter media 212 to remove debris or particles P and exits fine filter media 212 into filtered volume 220 as finely filtered liquid. Filtered volume 220 also includes an exit 222. Finely filtered liquid within filtered volume 220 then exits filtered volume 220 via exit 222 of filtered volume 220. In such a manner, unfiltered liquid follows a path through filter assembly 210. In particular, unfiltered liquid passes through fine filter media 212, and finely filtered liquid exits filter assembly 210. Such filtering can assist with limiting or preventing clogs in associated spray assemblies of an appliance. In addition, filter assembly 210 generates a cross flow across fine filter media 212. Such cross flow can assist with limiting or preventing clogging or saturation of fine filter media 212 with debris or particles P.
(19) Liquid in unfiltered volume 214 can also pass or flow out of unfiltered volume 214 via exit 218 of unfiltered volume 214. As may be seen in
(20) Filter assembly 210 includes a first pump 240, a second pump 242, a circulation or exit conduit 230 and a spray conduit 232. Exit conduit 230 extends from exit 218 of unfiltered volume 214 to second pump 242. Second pump 242 is operable to draw liquid from unfiltered volume 214 to or towards second pump 242 via exit conduit 230. Second pump 242 may be any suitable pump. For example, when used in dishwasher appliance 100 (
(21) In addition, a diverter valve 260 is coupled to exit conduit 230. Diverter valve 260 is operable to regulate a flow of liquid through exit conduit 230. In particular, diverter valve 260 is selectively adjustable between a filter or first configuration and a drain or second configuration. In the first configuration, diverter valve 260 may permit liquid in exit conduit 230 to flow through diverter valve 260 to soil collection chamber 234, e.g., as described above. Conversely, diverter valve 260 may direct liquid in exit conduit 230 to a drain 262 in the second configuration. Fluid in drain 262 may be directed out of dishwasher appliance 100, e.g., to an associated sewer or septic system. Thus, diverter valve 260 may direct liquid flowing through exit conduit 230 to soil collection chamber 234 or drain 262 depending upon the configuration or position of diverter valve 260. Diverter valve 260 may be any suitable valve. For example, diverter valve 260 may be a solenoid valve or a three-way ball valve. Controller 137 may be in operative communication with diverter valve 260 such that controller 137 may actuate diverter valve 260 between the first and second configurations.
(22) Filter assembly 210 also includes a one-way valve 264 and a connecting conduit 266. As may be seen in
(23) Spray conduit 232 extends from exit 222 of filtered volume 220 to first pump 240. First pump 240 is operable to draw liquid from filtered volume 220 to or towards first pump 240 via spray conduit 232. First pump 240 may be any suitable pump. For example, when used in dishwasher appliance 100 (
(24) Fine filter media 212 may be configured for fine filtratione.g. filtering of relatively small particles. Accordingly, in one exemplary aspect of the present subject matter, fine filter media 212 may be configured (e.g., define holes or apertures) for removing particles in the size range of about (e.g., within ten percent of) fifty microns to about four hundred microns. For example, fine filter media 212 may be a screen or mesh having holes in the size range of about fifty microns to about four hundred microns. In another exemplary aspect of the present subject matter, fine filter media 212 may be configured (e.g., define holes or apertures) for removing particles in the size range of about three hundred microns to about six hundred microns. For example, fine filter media 212 may be a screen or mesh having holes in the size range of about three hundred microns to about six hundred microns. In another exemplary aspect of the present subject matter, fine filter media 212 may be configured (e.g., define holes or apertures) for removing particles in the size range of about one micron to about one thousand microns. For example, fine filter media 212 may be a screen or mesh having holes in the size range of about one micron to about one thousand microns. In another exemplary aspect of the present subject matter, fine filter media 212 may be configured (e.g., define holes or apertures) for removing particles in the size range of about fifty microns to about four hundred microns. For example, fine filter media 212 may be a screen or mesh having holes in the size range of about fifty microns to about four hundred microns. These size ranges are provided by way of example only. Other ranges may be used in certain exemplary embodiments of the present subject matter as well.
(25) Coarse filter media 236 may be configured for coarse filtratione.g. filtering of relatively large particles. Accordingly, in one exemplary aspect of the present subject matter, coarse filter media 236 may be configured (e.g., define holes or apertures) for removing particles in the size range of about one thousand microns to about ten thousand microns. For example, coarse filter media 236 may be a screen or mesh having holes in the size range of about one thousand microns to about ten thousand microns. In another exemplary aspect of the present subject matter, coarse filter media 236 may be configured (e.g., define holes or apertures) for removing particles in the size range of about two thousand microns to about eight thousand microns. For example, coarse filter media 236 may be a screen or mesh having holes in the size range of about two thousand microns to about eight thousand microns. In another exemplary aspect of the present subject matter, coarse filter media 236 may be configured (e.g., define holes or apertures) for removing particles in the size range of about four hundred microns to about ten thousand microns. For example, coarse filter media 236 may be a screen or mesh having holes in the size range of about four hundred microns to about ten thousand microns. In another exemplary aspect of the present subject matter, coarse filter media 236 may be configured (e.g., define holes or apertures) for removing particles in the size range of about five hundred microns to about two thousand microns. For example, coarse filter media 236 may be a screen or mesh having holes in the size range of about four hundred microns to about two thousand microns. These size ranges are provided by way of example only. Other ranges may be used in certain exemplary embodiments of the present subject matter as well.
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(27) At step 510, a wash cycle of dishwasher appliance 100 is initiated. As an example, a user of dishwasher appliance 100 may load articles for washing into rack assemblies 130 and 132 within wash compartment 106. The user may then actuate a button or dial on user interface panel 136 to initiate the wash cycle of dishwasher appliance 100 at step 510. The sump 200 may be filled with liquid wash fluid during the wash cycle of dishwasher appliance 100 via spout 160.
(28) At step 520, diverter valve 260 is adjusted or actuated to the first configuration. Thus, as shown in
(29) At step 530, first pump 240 and second pump 242 are operated or activated after step 520, e.g., such that diverter valve 260 is in the first configuration during step 530. In
(30) In addition, second pump 242 urges wash fluid from unfiltered volume 214 to soil collection chamber 234 during step 530, as may be seen in
(31) At step 540, the drain cycle of dishwasher appliance 100 is initiated. The drain cycle may be initiated after the wash cycle of dishwasher appliance 100 is completed and articles within wash compartment 106 are substantially clean. During the drain cycle, wash fluid is removed or drained from dishwasher appliance 100 via drain 262.
(32) At step 550, diverter valve 260 is adjusted or actuated to the second configuration. Thus, as shown in
(33) At step 560, second pump 242 is operated or worked after step 550, e.g., such that diverter valve 260 is in the second configuration during step 560. In
(34) In addition, second pump 242 also urges wash fluid from soil collection chamber 234 during step 560. Thus, second pump 242 drains soil collection chamber 234 of wash fluid during step 560. In particular, as may be seen in
(35) As discussed above, method 300 may provide finely filtered wash fluid to spray assembly 250 during the wash cycle. Thus, method 300 may limit or prevent clogging of spray assembly 250 with particles P. Method 300 may also provide coarsely filtered wash fluid back to sump 200. Thus, larger particles P may be collected within soil collection chamber 234 in order to limit or prevent clogging of fine filter media 212. By collecting larger particles P within soil collection chamber 234, a capacity of filter assembly 210 may be increased and a frequency of draining and refilling of dishwasher appliance 100 may be reduced. In such a manner, method 300 may improve an energy and water efficiency of dishwasher appliance 100.
(36) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.