Forward-swept impellers and gas turbine engines employing the same
09970452 ยท 2018-05-15
Assignee
Inventors
- Richard David Conner (Peoria, AZ, US)
- Michael Todd Barton (Phoenix, AZ, US)
- Yoseph Gebre-Giorgis (Phoenix, AZ, US)
- Harry Lester Kington (Scottsdale, AZ, US)
- John Repp (Gilbert, AZ, US)
Cpc classification
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/941
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D5/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Embodiments of a forward-swept impeller are provide, as are embodiments of a gas turbine engine containing a forward-swept impeller. In one embodiment, the gas turbine engine includes a shaft and a forward-swept impeller mounted to the shaft. The forward-swept impeller includes, in turn, an inboard impeller section, an outboard impeller section circumscribing the inboard impeller section, and a plurality of hub flow paths extending over the forward-swept impeller from the inboard impeller section to the outboard impeller section. The plurality of hub flow paths each have a flow path exit that is tilted in a forward direction, as taken along a line tangent to the flow path exit.
Claims
1. A gas turbine engine, comprising: a shaft having a rotational axis; and a forward-swept impeller mounted to the shaft, the forward-swept impeller comprising: an inboard impeller section; an outboard impeller section circumscribing the inboard impeller section, the outboard impeller section joined to the inboard impeller section along an annular interface concentric with the rotational axis, the annular interface having a radius equal to a free ring radius of the forward-swept impeller; and a plurality of hub flow paths defined by the outboard impeller section each of the plurality of hub flow paths having an axial length of AX.sub.FLOW, as taken along the rotational axis; wherein each of the plurality of hub flow paths has a flow path exit that is tilted in a forward direction, as taken along a line tangent to the flow path exit and that forms an acute angle with a radius of the forward-swept impeller; wherein the forward-swept impeller has a first Center of Gravity (CG) considered as a whole, the outboard impeller section has a second CG, and the second CG is offset from the first CG in the forward direction by an axial offset AX.sub.OFF that is at least 10% AX.sub.FLOW.
2. The gas turbine engine of claim 1 wherein the acute angle has a value between 5 and 15 degrees.
3. The gas turbine engine of claim 1 further comprising a diffuser positioned radially outboard of the forward-swept impeller and receiving airflow discharged therefrom, the diffuser having a flow passage tilted in the forward direction by an angle equivalent to .
4. The gas turbine engine of claim 1 further comprising a shroud circumscribing the forward-swept impeller and having a downstream portion curling in the forward direction.
5. The gas turbine engine of claim 1 further comprising a diffuser positioned radially outboard of the forward-swept impeller and configured to receive compressed airflow discharged therefrom, the diffuser having a flow passage with a leading edge axially offset in the forward direction from a forward-most point of the plurality of hub flow paths.
6. The gas turbine engine of claim 1 wherein the forward-swept impeller further comprises: a central disk having a backface; and a plurality of blades extending from central disk; wherein the inboard impeller section encompasses a volumetric majority of the central disk, while the outboard impeller section encompasses a majority of the backface of the central disk by surface area.
7. A forward-swept impeller, comprising: an inboard impeller section; an outboard impeller section circumscribing the inboard impeller section, the outboard impeller section joined to the inboard impeller section along an annular interface concentric with a rotational axis of the forward-swept impeller, the annular interface having a radius equal to a free ring radius of the forward-swept impeller; and a plurality of hub flow paths defined by the outboard impeller section, each of the plurality of hub flow paths having an axial length of AX.sub.FLOW, as taken along the rotational axis; wherein the forward-swept impeller has a first Center of Gravity (CG) considered as a whole, the outboard impeller section has a second CG, and the second CG is offset from the first CG in a forward direction by an axial offset AX.sub.OFF that is at least 10% AX.sub.FLOW; and wherein each of the plurality of hub flow paths has a flow path exit that is tilted in the forward direction, as taken along a line tangent to the flow path exit and forming an acute angle with a radius of the forward-swept impeller intersecting the first CG.
8. The forward-swept impeller of claim 7 wherein the acute angle has a value between 5 and 15 degrees.
9. The forward-swept impeller of claim 7 further comprising: a central disk having a backface; and a plurality of blades extending from central disk; wherein the inboard impeller section encompasses a volumetric majority of the central disk, while the outboard impeller section encompasses a majority of the backface of the central disk by surface area.
10. The forward-swept impeller of claim 7 wherein, as considered in cross-section as taken along a plane containing the rotational axis, the plurality of hub flow paths is located entirely forward of a plane orthogonal to the rotational axis and containing the radius of the forward-swept impeller intersecting the first CG.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) At least one example of the present invention will hereinafter be described in conjunction with the following figures, wherein like numerals denote like elements, and:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) The following Detailed Description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding Background or the following Detailed Description.
(6)
(7) Compressor section 22 includes a number of axial compressor stages, which are disposed in flow series. In the illustrated exemplary embodiment, specifically, compressor section 22 includes four axial compressor stages 24-27. Each axial compressor stage 24-27 includes a rotor (a) followed by a stator (b). For example, the first axial compressor stage 24 contains a first rotor 24(a) and a first stator 24(b), the second axial compressor stage 25 contains a second rotor 25(a) and a second stator 25(b), and so on. Axial compressor rotors 24(a)-27(a) are each essentially bladed wheels, which are mounted to a common shaft 34 and which rotate along therewith about rotational axis 36 during operation of GTE 20. By comparison, stators 24(b)-27(b) are essentially bladed rings, which are affixed to the static engine infrastructure and do not rotate during engine operation. An engine casing 28, which has a generally tubular shape and which may be made-up of one or more individual pieces or shrouds, surrounds or circumscribes axial compressor stages 24-27. The final axial compressor stage 27 feeds into a radial compressor stage 30 containing a centrifugal compressor or impeller 32 (shown in a flattened cross-sectional or meridional view). As will be described in detail below, impeller 32 has a forward-swept geometry near its outer radial end or outlet and is consequently more fully referred to herein as forward-swept impeller 32.
(8) Forward-swept impeller 32 is mounted to shaft 34 utilizing a rotationally-fixed coupling (e.g., a curvic-type coupling or a friction coupling) such that impeller 32 and shaft 34 rotate in unison about rotational axis 36 of GTE 20. As noted above, axial compressor rotors 24(a)-27(a) may also be mounted to shaft 34 or to a different shaft included in GTE 20 (not shown), depending upon the spool count of the engine. In alternative embodiments, compressor section 22 may include additional axial compressor stages and/or an intake fan positioned upstream of compressor stages 24-27, which may be mounted to shaft 34 or another shaft coaxial therewith. In other embodiments, GTE 20 may lack axial compressor stages and rely solely on impeller 32 for compression purposes. As further shown in
(9) When receiving compressed airflow from impeller 32, diffusion system 41 directs the pressurized airflow into combustion section 24 and, specifically, into at least one combustor 42 contained therein (partially shown in
(10)
(11) With continued reference to
(12) A bore 68 extends through central disk 50 of forward-swept impeller 32 along rotational axis/centerline 36; the term bore, as appearing herein, referring to a central opening or longitudinal channel extending through an impeller, regardless of the manner in which the opening or channel is formed. When impeller 32 is installed within GTE 20 (
(13) As a point of emphasis, forward-swept impeller 32 can be fabricated utilizing any currently-known or later-developed manufacturing process and may be produced from any number of pieces. For example, in certain embodiments, central disk 50 and blades 52 can be integrally formed by machining a single, monolithic block of material (commonly referred to as a blisk). In other embodiments, central disk 50 and blades 52 can be independently fabricated and subsequently joined together utilizing, for example, an interlocking interface, a bonding technique, a metallurgical consolidation technique, or the like. Such a manufacturing approach is advantageous in that it may enable or facilitate fabrication of blades 52 from a single crystal superalloy. Moreover, central disk 50 itself can be produced from multiple pieces, which are joined or clamped together to yield, for example, an axially-split impeller. In this latter case, each blade 52 may include separately fabricated forward and aft portions, which cooperate to form a continuous blade when impeller 32 is fully assembled or consolidated. Generally, then, any manufacturing technique suitable for producing forward-swept impeller 32 can be employed; and, as an advantage associated with the present invention, forward-swept impeller 32 can be fabricated in a relatively straightforward manner utilizing conventionally-known manufacturing techniques capable of imparting impeller 32 with its unique forward-swept geometry, as described below.
(14) Impeller 32 can be conceptually divided into an inboard impeller section 80 and an outboard impeller section 82, which extends around or circumscribes impeller section 80. The interface between inboard impeller section 80 and outboard impeller section 82 is demarcated by dashed line 81 in the cross-section of
(15) In the context of this document, an impeller is considered forward-swept when the hub flow path is tilted in a forward direction (identified in
(16) Due to the forward tilt of outboard impeller section 66 along hub flow paths 56, the hub exit tangent line 86 forms an acute angle with a radius 88 of impeller 32 (that is, an axis extending perpendicular to rotational axis 36). The term acute angle is defined herein to include any angle less than 90 and having a non-zero value. The value of angle will vary amongst embodiments depending upon a number of factors. However, it is generally preferred that angle is sufficiently large to maximize the benefits described below with respect to impeller deformation resistance and engine length reduction, while also being sufficiently small to minimize any aerodynamic penalty resulting from the forward-swept design of the impeller. In one embodiment, angle ranges between 1 and 20 and, more preferably, between 5 and 15. In further embodiments, angle may be less than or greater than the aforementioned ranges.
(17) Due to the manner in which hub flow paths 56 are tilted in an axially-forward direction at their respective exits, the center of gravity or mass (CG) of outboard impeller section 82 may be shifted axially forward relative to the CG of impeller 32 considered as a whole (referred to herein as the part CG); although this need not be the case is all embodiments. Once again, this may be more fully appreciated by referring to
(18) Referring once again to
(19) Forward-swept impeller 32 can be employed in various different gas turbine engine platforms. In certain cases, forward-swept impeller 32 can be utilized in place of a conventional impeller with little to no changes in engine architecture. In this case, forward-swept impeller 32 can be installed within a service-run engine as a substitute for an existing impeller having a similar overall shape, but lacking a forward-swept geometry. However, in preferred embodiments, forward-swept impeller 32 is installed within a gas turbine engine having an architecture uniquely modified or adapted to impeller 32. This may be more fully appreciated by referring once again to
(20) Turning to diffuser 40 of diffusion system 41, it can also be seen that the flow passage 112 of diffuser 40 is tilted in an axially-forward direction along its length by an angle substantially equivalent to angle identified in
(21) The foregoing has thus provided embodiments of forward-swept impeller having an increased resistance to deformation (flowering and axial creep) when subjected to highly elevated temperatures, significant temperature gradients, and rotational speeds characteristic of operation with in a gas turbine engine. More specifically, in at least some embodiments, the forward-swept impeller is produced to include an outer geometry having a forward sweep or lean (as defined by the forward-tilted orientation of the hub exit tangent lines) near the exducer end, outlet, or OD thereof. In certain embodiments, the forward-swept geometry of the impeller is further designed such that the CG of the outer radial portion or outboard portion of the impeller is shifted forward relative to the CG of inner radial portion or inboard portion of the impeller or, more generally, relative to the CG of the impeller as a whole. As a result of this forward-shifted CG, an expansive force acts on the exducer section of the impeller in a generally aftward direction during engine operation (when centrifugal forces and elevated temperature gradients act on the impeller) thereby counteracting, in whole or in part, forces that would otherwise urge flowering and axial creep of the impeller. Advantageously, embodiments of the forward-swept impeller can be produced in a relatively straightforward manner utilizing conventionally-known manufacturing techniques. The forward-swept geometry of the impeller may also enable the axial dimension of the impeller to be reduced near its OD and, perhaps, to enable an overall reduction in engine length. The foregoing has also provided embodiments of gas turbine engines including a forward-swept impeller and, in certain cases, a forward-swept shroud and/or a forward-tilted diffuser.
(22) While multiple exemplary embodiments have been presented in the foregoing Detailed Description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing Detailed Description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set-forth in the appended Claims.