Cam shaft phase setter comprising a control valve for hydraulically adjusting the phase position of a cam shaft
09970333 ยท 2018-05-15
Assignee
Inventors
Cpc classification
F01L2001/34426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/34446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/3445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/2102
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L2001/34433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/3443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cam shaft phase setter for adjusting the rotational angular position of a cam shaft relative to a crankshaft of an internal combustion engine by means of a hydraulic fluid, the cam shaft phase setter including a stator which can be rotary-driven by the crankshaft; a pressure chamber for the fluid; a rotor which is connected, rotationally fixed, to the cam shaft and coupled to the stator such that torque is transmitted and which can be adjusted in its rotational angle relative to the stator by introducing the fluid into the pressure chamber; a control valve including a valve housing and a valve piston; the valve housing including a housing inlet, an operating port to the pressure chamber and a reservoir port to a reservoir for the fluid and being connected, rotationally fixed, to the cam shaft or being formed by the cam shaft; the valve piston being axially adjustable back and forth in the valve housing between a first position and a second position and including a piston feed which is connected to the housing inlet and is connected to the operating port in the first position of the valve piston and separated from the operating port in the second position of the valve piston; an actuating unit, coupled to the valve piston, for axially adjusting the valve piston; and a feedback through which fluid which flows through the valve housing can be fed back into an engine housing of the internal combustion engine which rotatably mounts the cam shaft; wherein the cam shaft phase setter is configured such that the fluid flowing through the control valve flows back into the engine housing through one or more components of the phase setter which rotate with the cam shaft.
Claims
1. A cam shaft phase setter for adjusting the rotational angular position of a cam shaft relative to a crankshaft of an internal combustion engine by means of a hydraulic fluid, said cam shaft phase setter comprising: (a) a stator which can be rotary-driven by the crankshaft; (b) a pressure chamber for the fluid; (c) a rotor which is connected, rotationally fixed, to the cam shaft and coupled to the stator such that torque is transmitted and which can be adjusted in its rotational angle relative to the stator by introducing the fluid into the pressure chamber; (d) a control valve comprising a valve housing and a valve piston; (e) the valve housing comprising a housing inlet, an operating port to the pressure chamber and a reservoir port to a reservoir for the fluid and being connected, rotationally fixed, to the cam shaft or being formed by the cam shaft; (f) the valve piston being axially adjustable back and forth in the valve housing between a first position and a second position and comprising a piston feed which is connected to the housing inlet and is connected to the operating port in the first position of the valve piston and separated from the operating port in the second position of the valve piston; (g) an actuating unit, coupled to the valve piston, for axially adjusting the valve piston; (h) and a feedback through which fluid which flows through the valve housing can be fed back into an engine housing of the internal combustion engine which rotatably mounts the cam shaft; (i) wherein the cam shaft phase setter is configured such that the fluid flowing through the control valve flows back into the engine housing through one or more components of the cam shaft phase setter which rotate with the cam shaft, and (j) wherein the feedback extends outside of the valve housing axially through the rotor of the cam phase setter.
2. The cam shaft setter according to claim 1, wherein the feedback comprises a plurality of passages which are arranged in a distribution around the rotational axis of the rotor.
3. The cam shaft setter according to claim 1, wherein a continuative feedback, which is connected to the feedback of the rotor, extends in the stator.
4. The cam shaft setter according to claim 1, wherein a continuative feedback, which is connected to the feedback of the rotor, is formed by one or more bores in the stator or by one or more groove-shaped or fully circumferential inner widenings or is delimited jointly by the stator radially on the outside and by the cam shaft radially on the inside.
5. The cam shaft phase setter according to claim 1, wherein the feedback extends from the reservoir port to the engine housing through the cam shaft phase setter only.
6. The cam shaft phase setter according to claim 1, wherein the valve housing is or can be screwed to the cam shaft, and a screw head of the valve housing closes off the feedback for the fluid.
7. The cam shaft phase setter according to claim 1, wherein the actuating unit comprises an electromagnetic coil and an anchor which can be axially moved relative to the coil, the coil being connected, rotationally fixed, to the engine housing of the internal combustion engine, and wherein the valve piston can be rotated relative to the anchor.
8. The cam shaft phase setter according to claim 7, comprising a coupling member which extends axially between the valve piston and the anchor in order to transmit an axial actuating force of the actuating unit onto the valve piston.
9. The cam shaft phase setter according to claim 1, wherein a spring unit acts on the valve piston in the direction of the first position, and the actuating unit acts on the valve piston in the direction of the second position.
10. The cam shaft phase setter according to claim 1, wherein an additional pressure chamber for the fluid is provided; one of the pressure chambers acts in the direction of the cam shaft leading, and the other acts in the direction of the cam shaft trailing; the valve housing comprises an additional operating port, axially spaced from the operating port, in order to guide the fluid to the additional pressure chamber; and the piston feed is connected to the additional operating port in the second position of the valve piston and separated from the additional operating port in the first position of the valve piston.
11. The cam shaft phase setter according to claim 1, wherein the valve housing comprises an additional operating port and an additional reservoir port; the valve piston outlet is connected to the additional operating port in the second position of the valve piston and separated from the additional operating port in the first position of the valve piston; and the valve piston connects the additional operating port to the additional reservoir port in the first position of the valve piston.
12. The cam shaft phase setter according to claim 1, wherein the housing inlet leads axially into the valve housing on an axially facing side of the valve housing.
13. The cam shaft phase setter according to claim 1, wherein the valve piston comprises an axial hollow space and a piston inlet for introducing the fluid into the hollow space.
14. The cam shaft phase setter according to claim 13, wherein the piston inlet leads axially into the hollow space on an axially facing side of the valve piston.
15. The cam shaft phase setter according to claim 1, wherein the valve housing is inserted into an accommodating space of the cam shaft and is screwed to the cam shaft or axially secured by means of a securing device.
16. The cam shaft phase setter according to claim 1, wherein a closure disc which is fixedly joined to the valve housing forms an axially facing closure wall of the valve housing.
17. A cam shaft phase setter for adjusting the rotational angular position of a cam shaft relative to a crankshaft of an internal combustion engine by means of a hydraulic fluid, said cam shaft phase setter comprising: (a) a stator which can be rotary-driven by the crankshaft; (b) a pressure chamber for the fluid; (c) a rotor which is connected, rotationally fixed, to the cam shaft and coupled to the stator such that torque is transmitted and which can be adjusted in its rotational angle relative to the stator by introducing the fluid into the pressure chamber; (d) a control valve comprising a valve housing and a valve piston; (e) the valve housing comprising a housing inlet, an operating port to the pressure chamber and a reservoir port to a reservoir for the fluid and being connected, rotationally fixed, to the cam shaft or being formed by the cam shaft; (f) the valve piston being axially adjustable back and forth in the valve housing between a first position and a second position and comprising a piston feed which is connected to the housing inlet and is connected to the operating port in the first position of the valve piston and separated from the operating port in the second position of the valve piston; (g) an actuating unit, coupled to the valve piston, for axially adjusting the valve piston; (h) and a feedback through which fluid which flows through the valve housing can be fed back into an engine housing of the internal combustion engine which rotatably mounts the cam shaft; (i) wherein the feedback extends from the reservoir port to the engine housing through the cam shaft phase setter only, and (j) wherein the feedback extends outside of the valve housing axially through the rotor of the cam shaft phase setter.
18. The cam shaft setter according to claim 17, wherein the feedback comprises a plurality of passages which are arranged in a distribution around the rotational axis of the rotor.
19. The cam shaft phase setter according to claim 17, wherein the reservoir port is connected to the feedback which extends within an arrangement which comprises the stator, the rotor, the control valve and the cam shaft and can be rotated together with the cam shaft, in order to guide the fluid back into the engine housing of the internal combustion engine.
20. The cam shaft phase setter according to claim 17, wherein the valve housing is or can be screwed to the cam shaft, and a screw head of the valve housing closes off the feedback for the fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments of the invention are explained below on the basis of figures. Features disclosed by the example embodiments, each individually and in any combination of features, advantageously develop the subjects of the claims and the embodiments described above. There is shown:
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DETAILED DESCRIPTION OF THE INVENTION
(10)
(11) The cam shaft phase setter comprises a stator 3 which can be rotary-driven by the crankshaft, and a rotor 7 which is connected, rotationally fixed, to the cam shaft 1. The stator 3 is composed of a drive wheel 4, for example a sprocket, a cover 6 and an impeller wheel 5 which is axially arranged between the drive wheel 4 and the cover 6. The drive wheel 4, the impeller wheel 5 and the cover 6 are connected, rotationally fixed, to each other. The stator 3 and the rotor 7 form a hydraulic pivoting motor.
(12)
(13) The cam shaft phase setter comprises a control valve which is arranged centrally in relation to the stator-rotor arrangement 3, 7 and comprises a valve housing 10 and a valve piston 20 which is arranged such that it can be axially moved back and forth in the valve housing 10 and thus axially adjusted. The valve piston 20 is hollow and comprises an axially extending hollow space 21, a piston inlet 22 at one axial end and a piston outlet 23 which leads radially through a casing of the valve piston 20 which surrounds the hollow space 21. The other axial end of the valve piston 20, which faces away from the piston inlet 22, comprises a coupling member 25 for a coupling to an actuating unit 15 which effects the axial adjustment of the valve piston 20. The coupling member 25 acts as an operating plunger for the valve piston 20. The coupling member 25 can be formed in one piece with the piston casing which surrounds the hollow space 21 or can as applicable be joined, axially fixed, to it. It projects at the axially facing end of the valve piston 20 which axially faces the actuating unit 15. The coupling member 25 protrudes through an axially facing closure wall 11 of the valve housing 10. The axially facing closure wall 11 surrounds the coupling member 25 in a tight fit and thus ensures that the valve housing 10 is closed off, fluidically sealed, despite the coupling member 25 being able to move back and forth.
(14) The actuating unit 15 is an electromagnetic actuating unitin the example embodiment, an axial stroke electromagnetcomprising a coil 16 which can be supplied with current and an anchor 17 which the coil 16 surrounds. The coil 16 is connected, rotationally fixed, to the engine housing 2 of the internal combustion engine. In the example embodiment, the coil 16 is connected, rotationally fixed, to a cover 2b which is in turn fixedly connected to a phase setter housing 2a which is mounted on the engine housing 2. The anchor 17 can be axially moved relative to the coil 16. The anchor 17 and the coupling member 25 are directly in a coupling engagement which is formed as an axial pressure contact. When the coil 16 is supplied with current, an actuating force which is directed axially towards the coupling member 25 acts on the anchor 17 and acts on the coupling member 25 in the coupling engagement, a purely axial pressure contact, and thus on the valve piston 20. Preferably, only point contact exists at the separation point between the valve piston 20 which rotates with the cam shaft 1 during operation and the actuating unit 15 which does not rotate. The end of the anchor 17 which contacts the coupling member 25 preferably exhibits a spherical surface. Alternatively, the coupling member 25 could exhibit a spherical surface at its axially facing end. In one development, the contact end of the anchor 17 is formed as a spherical slide bearing by rotatably mounting a sphere, freely and spherically, in a socket of the anchor 17 there.
(15) The control valve comprises a spring unit 14, the spring force of which counteracts the actuating force of the actuating unit 15. The spring unit 14 is directly supported on the valve housing 10 and supported in the direction of the actuating unit 15 on the valve piston 20. The actuating unit 15 is controlled, i.e. supplied with current, by a controller of the internal combustion engine. It is preferably controlled using a characteristic map which is stored in a memory of the engine controller, for example in accordance with the rotational speed of the crankshaft, the load or other and/or additional parameters which are relevant to the operation of the internal combustion engine.
(16) The valve piston 20 is arranged in a central axial hollow space of the valve housing 10 such that it can be moved back and forth in the way explained. Its axial end facing away from the axially facing closure wall 11 comprises a housing inlet P.sub.a which leads axially and centrally into the hollow space of the housing and to which pressurised fluid can be fed via the cam shaft 1, i.e. a pressure inlet P of the cam shaft 1. The fluid can in particular be a lubricating oil which serves to lubricate the internal combustion engine and also serves to lubricate for example the pivot bearing of the cam shaft 1. The pressure fluid is fed to the control valve, for example by the pivot bearing of the cam shaft 1 as is preferred, i.e. the pressure port P is connected to the lubricating oil supply for the pivot bearing. This pressure fluid flows into the cam shaft 1 at P, through the axial housing inlet P.sub.a into the valve housing 10, and through the piston inlet 22 which is axially flush with the housing inlet P.sub.a, into the hollow space 21. A piston outlet 23 branches laterally off from the hollow space 21, for example in the radial direction as is preferred, and the pressure fluid is fed through the piston outlet 23 to either the pressure chambers 8 or the pressure chambers 9 in accordance with the axial position of the valve piston 20, in order to set the phase position of the rotor 7 relative to the stator 3 and thus the phase position of the cam shaft 1 relative to the crankshaft. The piston outlet 23 is formed by radial passages through the casing of the valve piston 20 which are arranged in a distribution over the circumference of the valve piston 20. The piston outlet 23 is arranged in an axially middle portion of the valve piston 20.
(17) The valve housing 10 comprises ports, which lead through its casing, for feeding and draining the fluid to and from the pressure chambers 8 and 9. These include an operating port A and an operating port B, a reservoir port T.sub.A which is assigned to the operating port A, and a reservoir port T.sub.B which is assigned to the operating port B. The ports A to T.sub.B are each linear passages through the casing of the valve housing 10. The ports A, B and T.sub.A extend radially through the casing by the shortest path. The reservoir port T.sub.B extends obliquely outwards into the phase setter housing 2a.
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(20) If an actuating force which exceeds the spring force of the spring unit 14 is applied to the anchor 17 by correspondingly supplying the actuating unit 15 with current, the actuating unit 15 pushes the valve piston 20 out of the first piston position shown, axially towards the housing inlet P.sub.a and, if the actuating force is correspondingly large, as far as an axially second piston position in which it is no longer the operating port B but rather the other operating port A which is connected to the piston outlet 23. In the second piston position, a sealing web of the valve piston 20 which is formed between the piston outlet 23 and the recess 26 separates the operating port A from its assigned reservoir port T.sub.A, such that the pressure fluid is applied to the pressure chambers 9 in the second piston position. In the second piston position, the recess 27 also connects the operating port B to the reservoir port T.sub.B, such that the fluid can flow off from the pressure chambers 8 and depressurise them. The rotor 7 is correspondingly moved, anti-clockwise in the representation in
(21) The fluid of the high-pressure side which flows through the housing inlet P.sub.a into the control valve applies a first axial force, which acts in the direction of the actuating unit 15, to the valve piston 20. In order to compensate for this first axial force, fluid can flow through the valve piston 20 in the direction of the actuating unit 15, such that a fluid pressure builds up at its rear side facing the actuating unit 15, between said rear side and the axially facing closure wall 11, wherein said fluid pressure exerts a counter forcea second axial forceon the rear side of the valve piston 20. Since the projection area to which the pressure fluid can be applied is reduced by the cross-sectional area over which the coupling member 25 protrudes through the axially facing closure wall 11, the axial counter forcethe second axial forcewould be smaller than the first axial force, in accordance with the cross-sectional area of the coupling member 25. A resultant axial thrust would arise which would change in accordance with the difference between the projection areas in accordance with the fluid pressure. The characteristic curve of the control valve would correspondingly change, which can lead to significant distortions, since the fluid pressure can fluctuate during operation of the internal combustion engine.
(22) In order to increase the second axial force, the valve piston 20 comprises a radially widened piston portion 28, referred to in the following as the widening 28, and the valve housing 10 comprises a complementarily widened housing portion 18 which surrounds the widening 28 in a tight fit. Providing the valve housing 10 and the valve piston 20 co-operate in a seal, the valve piston 20 exhibits for example the same cylindrical cross-section on the whole of its outer circumference, with the exception of the widening 28. In order to guide the pressure fluid onto the rear side of the valve piston 20, the valve piston 20 comprises a feed 24axially behind the piston outlet 23 as viewed from the housing inlet 22which is formed by a plurality of passage channels in a base of the valve piston 20 which are distributed around the central axis R. The widening 28 and correspondingly the housing portion 18 are dimensioned such that the increase in the projection area F.sub.28 facing the actuating unit 15 which is provided by the widening 28 at least predominantly balances out the cross-sectional area F.sub.25 of the coupling member 25 which is lost to compensating. The compensating area is an outer annular area of the projection area F.sub.28. The additional projection area which axially faces the axially facing closure wall 11the compensating area of the widening 28is preferably exactly as large as the cross-sectional area F.sub.25 over which the coupling member 25 protrudes through the axially facing closure wall 11. The result of this is that the first axial force which acts in the direction of the actuating unit 15 is compensated for by the opposing second axial force, and a resultant axial thrust cannot arise. The projection areas, which each generate an axial force when fluid flows through the valve piston 20, are of equal size in both axial directions.
(23) The widening 28 is formed at the end of the valve piston 20 on the axially facing side, which faces the actuating unit 15, as is preferred. The widened housing portion 18 exhibits a sufficient axial extension to enable the adjusting movements of the valve piston 20. The widening 28 forms the end of the recess 27 which faces the actuating unit 15. The widened housing portion 18 tapers at 13 to the narrower cross-section which is constant in the subsequent axial profile. The taper 13 is formed within the recess 27, axially for example in the region of the reservoir port T.sub.B.
(24) A latching element 30 latches the rotor 7 in a particular rotational angular position relative to the stator 3. The latching element 30 is biased into the latching position by means of a spring unit. The fluid pressure acts in the other direction, such that when the fluid pressure increases, it is moved out of the latching position.
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(26) Unlike the first example embodiment, the accommodating space 1a extends within the cam shaft 1 in an axial continuation. The accommodating space 1a is separated, in particular fluidically, from the continuative hollow space by means of a separating element 1b which is inserted into the cam shaft 1, in order to guide the fluid through the pressure port P of the cam shaft 1 into the accommodating space 1a and from there through the likewise axial housing inlet P.sub.a into the valve piston 20.
(27) Unlike the first example embodiment, the reservoir port T.sub.B which is further away from the housing inlet P.sub.a is formed, like the other ports A, B and T.sub.A, as a short radial passage in the casing of the valve housing 10. The valve piston 20 itself, as compared to the valve piston 20 of the first example embodiment, is only modified in terms of the feed 24 which serves to compensate for the axial force and does not, as in the first example embodiment, axially extend substantially in the direction of the axially facing closure wall 11 but rather runs obliquely outwards from the hollow space 21 of the piston. As in the first example embodiment, it is a plurality of passage bores which are arranged on the rear side of the valve piston 20 in a distribution around the central axis R.
(28) The phase setter of the second example embodiment otherwise corresponds to the phase setter of the first example embodiment.
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(30) In the phase setter of the third example embodiment, the fluid is drained through the reservoir port T.sub.B near the actuating unit 15, not into the phase setter housing 2a and via the phase setter housing 2a back into the engine housing 2 or otherwise into a reservoir for the fluid but rather via a feedback which extends within the phase setter into the engine housing as far as the low-pressure side. The feedback comprises a feedback 7a which extends through the rotor 7 and comprises a plurality of feedback channels arranged in a distribution around the central axis R, one feedback channel 7a for each of the passages which jointly form the reservoir port T.sub.B. The feedback channels are for example each formed in the rotor 7 as an axially linear passage channel, as is preferred. The feedback 7a leads into a connecting feedback 4a which is delimited by the cam shaft 1 radially on the inside and by the stator 3, in this case the drive wheel 4, radially on the outside. Feeding the fluid drained through the reservoir port T.sub.B back within the phase setter which rotates together with the cam shaft 1 during operation of the internal combustion engine, preferably by its rotor 7, significantly reduces the expense of the feedback of fluid, since the feedback of any fluid required for the function of the phase setter is also automatically ensured by mounting the phase setter. The other reservoir port T.sub.A, near the housing inlet P.sub.a, leads back into the engine housing 2 to the low-pressure side by a short path, as in the first example embodiment above. This incidentally applies to all the example embodiments; what is new, by contrast, is the integrated feedback 4a, 7a also via reservoir port T.sub.B which lies axially further on the outside in relation to the cam shaft 1. The continuative feedback 4a is a common feedback for both reservoir ports T.sub.A and T.sub.B.
(31) Sealing the feedback 7a at the end on the axially facing side using the valve housing 10 is also advantageous in terms of a design configuration of the phase setter which is as simple as possible. The valve housing 10 is connected to the cam shaft 1 by means of a screw connection, as in the first example embodiment. In the third example embodiment, however, the screw head 19 serves an additional function as a seal for the feedback 7a, thus enabling its profile to be simplified, for example to a simply linear passage through the rotor 7. The connection between the reservoir port T.sub.B and the feedback 7a is also configured simply, i.e. in the form of radial grooves at the axially facing end of the rotor 7.
(32) The statements made with respect to the first example embodiment otherwise apply.
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LIST OF REFERENCE SIGNS
(34) 1 cam shaft 1a accommodating space 1b separating element 2 pivot bearing, engine housing 2a phase setter housing 2b cover 3 stator drive wheel 4 feedback 4a feedback 5 impeller wheel 6 cover 7 rotor 7a feedback 8 pressure chamber 9 pressure chamber 10 valve housing 11 axially facing closure wall 12 screw connection 13 taper 14 spring unit 15 actuating unit 16 coil 17 anchor 18 widened housing portion 19 screw head 20 valve piston 21 hollow space 22 piston inlet 23 piston outlet 24 compensating feed 25 coupling member 26 recess 27 recess 28 widening, widened piston portion 29 - 30 latching element 31 securing element A operating port B operating port P pressure port P.sub.a axial housing inlet P.sub.r radial housing inlet R rotational axis, central axis T.sub.A reservoir port T.sub.B reservoir port