Cutter drive mechanism, cutter, and printer
09969190 ยท 2018-05-15
Assignee
Inventors
Cpc classification
B26D1/065
PERFORMING OPERATIONS; TRANSPORTING
B26D2001/0066
PERFORMING OPERATIONS; TRANSPORTING
B41J11/70
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D5/08
PERFORMING OPERATIONS; TRANSPORTING
B26D1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cutter can move a movable knife by two cutter drive gears without the movable knife becoming skewed. The cutter 10 of a mobile printer 1 has a fixed knife 11, and a cutter drive mechanism 32 that moves the movable knife 31 straight to and away from the fixed knife 11. The cutter drive mechanism 32 has two cutter drive gears 51 that are driven synchronously, and a cutter drive plate 54 disposed between the two cutter drive gears 51 and the movable knife 31. The two cutter drive gears 51 cause the cutter drive plate 54 to move to and away from the movable knife 31 on a longitudinal axis Y (direction of travel), thereby moving the movable knife 31 to and away from the cutter drive plate 54. If the cutter drive plate 54 becomes skewed when the two cutter drive gears 51 move the cutter drive plate 54, the guide mechanism 81 prevents skewing of the movable knife 31.
Claims
1. A cutter drive mechanism for moving a movable knife toward and away from a fixed knife, the cutter drive mechanism comprising: two cutter drive gears configured to be driven synchronously, each cutter drive gear comprising a drive pin at a position offset from an axial center of the cutter drive gear; and a cutter drive plate that is formed as a separate piece from the movable knife, and that is disposed between the two cutter drive gears and the movable knife in a thickness direction of the two cutter drive gears and the movable knife, the cutter drive plate comprising two slots in which the drive pins of the cutter drive gears are respectively located, and a movable knife drive pin configured to be located in a round hole of the movable knife; wherein the two cutter drive gears are configured to move the cutter drive plate in a direction of travel toward and away from the fixed knife; and wherein the movable knife is attached to the cutter drive plate so as to move in the direction of travel in conjunction with movement of the cutter drive plate in the direction of travel.
2. The cutter drive mechanism described in claim 1, wherein: the round hole is disposed toward a center of a cutting edge of the movable knife in a direction transverse to the direction of travel of the movable knife.
3. The cutter drive mechanism described in claim 2, further comprising: a guide mechanism configured to guide the movable knife in the direction of travel.
4. The cutter drive mechanism described in claim 1, wherein: when the cutter drive gears rotate one revolution, the movable knife is configured to move bidirectionally between a cutting position at which a cutting edge of the movable knife and a cutting edge of the fixed knife cross, and a standby position at which there is a gap between the cutting edge of the movable knife and the cutting edge of the fixed knife; the slots extend in a direction transverse to the direction of travel of the movable knife; a curved part that curves in an arc in a direction away from an axis of rotation of the cutter drive gears is disposed in a middle of each slot in the direction in which the slots extend; and the drive pin is in the curved part when the movable knife is in the standby position.
5. A cutter comprising: the fixed knife; the movable knife; and the cutter drive mechanism described in claim 1.
6. A printer comprising: a printhead; the cutter described in claim 5; and a conveyance mechanism configured to convey sheet media through a conveyance path passing a printing position of the printhead and a cutting position of the cutter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENTS
(9) A preferred embodiment of a mobile printer according to the invention is described below with reference to the accompanying figures.
(10)
(11) As shown in
(12) A recording paper exit 8 extending on the transverse axis X is formed between the access cover 5 and the top case 4. The fixed knife 11 of a paper cutter 10 is disposed inside the access cover 5 along the front edge defining the paper exit 8.
(13) An opening 15 is formed in the right side at the front of the bottom case 3. A second access cover 16 that opens and closes the opening 15 is also attached to the bottom case 3. The opening 15 communicates with a battery compartment 17 disposed in the front part of the mobile printer 1. A rectangular battery 18 is installed in the battery compartment 17 through the opening 15.
(14)
(15) A printhead 23 is disposed facing the back as shown in
(16) A recording paper conveyance path 25 is formed from the roll paper compartment 7 sequentially passing the printing position A of the printhead 23 and the cutting position B of the cutter 10 between the battery compartment 17 and roll paper compartment 7 on the longitudinal axis Y.
(17) A platen roller 26 extending on the transverse axis X is opposite the head surface of the printhead 23 from the back. The platen roller 26 is rotationally driven by a paper feed motor not shown that is driven by power from the battery 18. The platen roller 26 embodies a conveyance mechanism 27 that conveys the recording paper 101 delivered from the paper roll 100 through the recording paper conveyance path 25.
(18) The printhead 23 prints on the recording paper 101 conveyed through the recording paper conveyance path 25 as the recording paper 101 passes the printing position A. When the printed portion of the recording paper 101 has passed the cutting position B, the cutter unit 12 is driven to cut the printed portion with the cutter 10.
(19) Cutter
(20)
(21) As shown in
(22) The retracting direction D of the movable knife 31 is on the longitudinal axis Y of the mobile printer 1. As shown in
(23) The cutter motor 33 is a DC motor. When the cutter motor 33 is driven and the cutter drive mechanism 32 operates, the movable knife 31 moves bidirectionally between a standby position 31A where there is a gap between the cutting edge 31a of the movable knife 31 and the cutting edge 11a of the fixed knife 11, and the cutting position 31B where the cutting edge 31a crosses the cutting edge 11a of the fixed knife 11, as shown in
(24) The fixed knife 11 is a flat plate and is left-right symmetrical in plan view. A cutting edge 11a extending straight on the transverse axis X is formed in the middle of the front edge of the fixed knife 11 (on the side facing the cutter unit 12). The fixed knife 11 also has an uplift guide 37 that protrudes to the cutter unit 12 side from each end of the cutting edge 11a. The fixed knife 11 also has fixed knife side protrusions 38, which protrude further to the front (toward the cutter unit 12) than the uplift guides 37, formed outside the uplift guide 37 on the transverse axis X.
(25) As shown in
(26) The movable knife 31 has a movable knife-side guide slot 42 in the middle of the transverse axis X with its long axis aligned with the direction of travel of the movable knife 31 (the longitudinal axis Y). A drive pin insertion hole 43 is formed in the movable knife 31 in the middle of the transverse axis X and in front of the movable knife-side guide slot 42 (on the opposite side as the side where the fixed knife 11 is located). The drive pin insertion hole 43 is a round hole. A movable knife side guide pin 44 is disposed on the front side of the drive pin insertion hole 43 in the middle of the movable knife 31 on the transverse axis X. As shown in
(27) As shown in
(28) The two cutter drive gears 51 mesh with each other on the transverse axis X. The two cutter drive gears 51 have the same number of teeth, and turn synchronously in different directions in response to the rotation transferred to the one cutter drive gear 51(1). Each cutter drive gear 51 has a drive pin 55 protruding in the direction of the axis of rotation L of the cutter drive gears 51 from a position offset from the center of the round top surface 51a.
(29) The cutter frame 53 is flat plate. The cutter frame 53 is supported by the unit frame 35 with a slight gap between the top surface 51a and the top of the two cutter drive gears 51. The cutter frame 53 also has a protrusion 61 that protrudes from the back (the side toward the fixed knife 11) from the opposite ends on the transverse axis X to the back (the direction facing the fixed knife 11). As shown in
(30) As shown in
(31) As shown in
(32) As shown in
(33) The cutter frame 53 also has a through-hole 65 formed between the frame-side guide pin 64 and the two round holes 62 at a position matching the frame-side guide hole 63 and frame-side guide pin 64 when seen from the longitudinal axis Y.
(34) A screw retainer 67 is attached below the through-hole 65 in the cutter frame 53 as shown in
(35) Together with a screw 68 that is inserted from above through the movable knife-side guide slot 42 of the movable knife 31 and screwed into the threaded hole 70, the screw retainer 67 and coil spring 71 embody a dropout prevention mechanism 66 that prevents the movable knife 31 from falling out.
(36) As shown in
(37) The drive pins 55 of the cutter drive gears 51 protrude vertically through the round holes 62 in the cutter frame 53, and are respectively inserted to the two drive plate-side slots 75 formed in the cutter drive plate 54. The two drive plate-side slots 75 are aligned with the transverse axis X. The drive plate-side slots 75 extend on the transverse axis X. As shown in
(38) As shown in
(39) The position detection mechanism 34 detects when the movable knife 31 is at the standby position 31A. The position detection mechanism 34 has a position detection cam 77 (
(40) Assembling the Cutter Unit
(41) To assemble the cutter unit 12, the cutter motor 33, speed reducer gear train 52, two cutter drive gears 51, and position detection mechanism 34 are first mounted on the unit frame 35. Next, the cutter frame 53 is affixed to the unit frame 35. At this time, the drive pins 55 of the cutter drive gears 51 protrude above the cutter frame 53 through the two round holes 62 in the cutter frame 53. The cutter drive plate 54 is then placed on the cutter frame 53 with the tops of the drive pins 55 inserted to the drive plate-side slots 75. As a result, each drive pin 55 engages the matching drive plate-side slot 75 while being able to slide in the drive plate-side slot 75 on the transverse axis X. This position is illustrated in
(42) Next, the movable knife 31 is attached to the cutter frame 53 from above the cutter drive plate 54 with three slides 79(1), 79(2), and 80 between the cutter frame 53 and the movable knife 31. Each of the slides 79(1), 79(2), and 80 is a plastic piece with low sliding resistance. As shown in
(43) As shown in
(44) When mounting the movable knife 31 on the cutter drive plate 54, the frame-side guide pin 64 of the cutter frame 53 is inserted to the movable knife-side guide slot 42 as shown in
(45) The screw 68 is then inserted from above the movable knife 31 through the movable knife-side guide slot 42 to the through-hole 65 in the cutter frame 53, and the screw 68 is screwed into the threaded hole 70 in the screw retainer 67. As a result, the head of the screw 68 contacts the edges of the movable knife-side guide slot 42 in the movable knife 31 from above, and prevents the movable knife 31 from falling out of the cutter frame 53. Note that the screw 68 screws into the threaded hole 70 in the screw retainer 67 until the coil spring 71 (see
(46) A guide mechanism 81 that guides the movable knife 31 on the longitudinal axis Y (cutting/retraction direction) when the movable knife 31 is attached to the cutter frame 53 is embodied by the frame-side guide pin 64 of the cutter frame 53 and the movable knife-side guide slot 42 of the movable knife 31, and the movable knife side guide pin 44 of the movable knife 31 and the frame-side guide hole 63 of the cutter frame 53. The guide mechanism 81 guides the movable knife 31 straight in the longitudinal axis Y while holding the movable knife 31 in a specific position. Note that when the movable knife 31 is attached to the cutter frame 53, the drive pins 55 of the cutter drive gears 51 reach inside the movable knife side slots 45 of the movable knife 31, but do not contact the edges of the movable knife side slots 45. Furthermore, the screw 68 simply passes through the movable knife-side guide slot 42, and does not contact the edges of the movable knife-side guide slot 42 in the movable knife 31.
(47) Cutting Recording Paper with the Cutter
(48) The movable knife 31 of the cutter 10 starts at the standby position 31A. When the movable knife 31 is in the standby position 31A, the drive pins 55 of the cutter drive gears 51 are positioned in front of the axis of rotation L of the cutter drive gears 51 (on the opposite side as the side where the fixed knife 11 is located) centered on the transverse axis X between the drive plate-side slots 75 in the cutter drive plate 54 as indicated by the solid lines in
(49) When the printed portion of the recording paper 101 that was printed at the printing position A passes the cutting position B, the cutter motor 33 is driven to rotate the cutter drive gears 51 one turn. As a result, the movable knife 31 travels bidirectionally between the standby position 31A and the cutting position 31B, and cuts the recording paper 101 at the cutting position 31B.
(50) More specifically, when the cutter motor 33 is driven, rotation of the cutter motor 33 is transferred through the speed reducer gear train 52 to the two cutter drive gears 51. When the two cutter drive gears 51 turn, the drive pins 55 move to the back approaching the fixed knife 11 on the longitudinal axis Y while moving on the transverse axis in the drive plate-side slots 75. Therefore, the drive pins 55 contact the open edge at the back of the drive plate-side slots 75 in the cutter drive plate 54, and move the cutter drive plate 54 back. The power transferred from the two cutter drive gears 51 to the cutter drive plate 54 is transferred through the movable knife drive pin 76 to the movable knife 31. The movable knife 31 therefore moves to the back in conjunction with movement of the cutter drive plate 54 and reaches the cutting position 31B. At the cutting position 31B, as indicated by the double-dash dot line in
(51) If there is a phase difference in the two drive pins 55 due to tolerances, for example, the cutter drive plate 54 may become skewed when power is transferred thereto from the cutter motor 33 by the two cutter drive gears 51. In this example, when the cutter drive plate 54 becomes skewed as indicated by the arrow in
(52) In other words, the cutter drive plate 54 is allowed to rotate on the axis L1 relative to the movable knife 31. Skewing of the cutter drive plate 54 does not affect the orientation (position) of the movable knife 31. In other words, the movable knife 31 can be moved forward and back while remaining in a specific position. Because skewing of the cutter drive plate 54 thus does not affect the position (orientation) of the movable knife 31, there is no need to provide play in the guide mechanism 81. Skewing of the movable knife 31 can therefore be reliably prevented. The movable knife 31 therefore crosses the fixed knife 11 in a desirable position at the cutting position 31B, and cutting quality can be maintained when cutting the recording paper 101.
(53) In this example, when looking from the longitudinal axis Y (cutting/retracting direction), the drive pin insertion hole 43 of the movable knife 31 is disposed to the center of the cutting edge 31a of the movable knife 31 on the transverse axis X of the movable knife 31. As a result, because drive force from the cutter drive plate 54 is transferred to the center of the cutting edge 31a of the movable knife 31, skewing of the cutting edge 31a relative to the fixed knife 11 can be prevented or suppressed.
(54) When the two cutter drive gears 51 turn after the movable knife 31 reaches the cutting position 31B, the drive pin 55 moves forward on the longitudinal axis Y away from the fixed knife 11 while moving on the transverse axis X in the drive plate-side slots 75. The drive pins 55 therefore contact the open edge at the front of the drive plate-side slots 75 in the cutter drive plate 54, and move the cutter drive plate 54 toward the front (the direction away from the fixed knife 11). The power transferred from the cutter drive gears 51 to the cutter drive plate 54 is transferred through the movable knife drive pin 76 to the movable knife 31. The movable knife 31 therefore moves forward in conjunction with movement of the cutter drive plate 54 and returns to the standby position 31A.
(55) When the movable knife 31 has returned to the standby position 31A, the drive pins 55 of the cutter drive gears 51 are positioned in front of the axis of rotation L of the cutter drive gears 51 (on the opposite side as the side where the fixed knife 11 is located). The drive pins 55 of the cutter drive gears 51 are also positioned in the drive plate-side slots 75 of the cutter drive plate 54 in the middle on the transverse axis X. The position detection mechanism 34 therefore detects that the movable knife 31 is in the standby position 31A.
(56) Shape of the Drive Plate-Side Slot
(57) The shape of the drive plate-side slots 75 formed in the cutter drive plate 54 is described in detail below.
(58) In the example shown in
(59) In this example, when the movable knife 31 is in the standby position 31A, a shock is applied to the cutter drive mechanism 32, and the drive pin 55 and movable knife 31 (the edge of the curved part 75a in the movable knife 31) collide, the movable knife 31 can be prevented from moving from the standby position 31A. More specifically, when the drive pin 55 and the movable knife 31 collide while the drive pins 55 are in the curved part 75a, the force of impact (F) is directed to the axis of rotation L of the cutter drive gears 51 by the shape of the edge of the curved part 75a. The force of impact (F) can therefore be prevented or suppressed from producing a moment causing the cutter drive gears 51 to turn. Because the cutter drive gears 51 therefore do not turn, the movable knife 31 remains in the standby position 31A. As a result, the movable knife 31 does not move to the fixed knife 11 side and is safely protected even when the mobile printer 1 is hit sharply, for example.
(60) In the example shown in
(61) Also in this example, the movable knife 31 can be held in the standby position 31A when the drive pins 55 are in the curved part 75a. The width of the angular range where the cutter drive gears 51 must be stopped to set the movable knife 31 to the standby position 31A can therefore be increased. Drive control of the cutter motor 33, which is a DC motor, can also be simplified.
(62) For example, in an example in which a curved part 75a is disposed to the middle of the drive plate-side slot 75, the width of the angular position where the cutter drive gears 51 must be stopped to set the movable knife 31 to the standby position 31A is 69 degrees, as shown in
Other Embodiments
(63)
(64) The slide 80A in this example is used instead of the slide 80 described above. Like the foregoing slide 80, this slide 80A is disposed between the cutter frame 53 and movable knife 31. The slide 80A is a plastic member with low sliding resistance.
(65) As shown in roll paper compartment 7, the slide 80A has a platform 85 on which the protrusion 46 of the movable knife 31 rides, and protrusions 86 that protrude up from the opposite sides of the platform 85 on the transverse axis X. A through-hole 87 is disposed in the middle of the platform 85.
(66) A rib 88 is disposed to the platform 85 at a position behind the through-hole 87 (on the side toward the fixed knife 11) and adjacent to the through-hole 87. The rib 88 extends on the transverse axis X. The top of the rib 88 is a support surface 88a that supports from below the movable knife 31 riding on the platform 85. The support surface 88a is an arch that projects up in the middle on the transverse axis X. When the movable knife 31 resting on the platform 85 is seen from the vertical axis Z, the axial center of the arch (support surface 88a) is on the center line of the movable knife 31 on the transverse axis X.
(67) A curved protrusion 89 is formed along the open edge of the through-hole 87 in the platform 85 on the front side of the rib 88 (the opposite side as the fixed knife 11). The curved protrusion 89 is contiguous to the rib 88. The platform 85 also has a front rectangular protrusion 90 formed on the front side of the curved protrusion 89. The front rectangular protrusion 90 is contiguous to the front part of the curved protrusion 89. A back rectangular protrusion 91 is disposed contiguously to the center of the rib 88 on the transverse axis X. The tops of the curved protrusion 89, the front rectangular protrusion 90, and the back rectangular protrusion 91 are lower than the support surface 88a.
(68) When attaching the movable knife 31 from above the cutter drive plate 54 to the cutter frame 53, as shown in
(69) The screw 68 is then inserted from above the movable knife 31 through the movable knife-side guide slot 42 to the through-hole 65 in the cutter frame 53, and the screw 68 is screwed into the screw retainer 67. As a result, the head of the screw 68 contacts the edges of the movable knife-side guide slot 42 in the movable knife 31 from above, and prevents the movable knife 31 from falling out of the cutter frame 53. Note that the screw 68 screws into the threaded hole 70 in the screw retainer 67 until the coil spring 71 is compressed. The dropout prevention mechanism 66 of the movable knife 31 embodied by the screw retainer 67, screw 68, and coil spring 71 therefore exerts an urging force urging the movable knife 31 toward the cutter frame 53. As a result, the cutting edge 31a at the back of the movable knife 31 is pushed from above by the urging force of the dropout prevention mechanism 66 to the fixed knife 11. The protrusion 46 at the front end of the movable knife 31 is also pushed from above to the support surface 88a of the slide 80A.
(70) With the slide 80A according to this embodiment, when the movable knife 31 reaches the cutting position 31B, the position (orientation) of the movable knife 31 is desirably aligned with the cutting edge 11a of the fixed knife 11.
(71) More specifically, as shown in
(72) When the slide supports the movable knife 31 with a flat support surface, cutting the recording paper 101 desirably may not be possible if the cutting edge 11a of the fixed knife 11 and the support surface of the slide are not parallel. More specifically, if the protrusion 46 of the movable knife 31 is pressed against a flat support surface by the dropout prevention mechanism 66, the movable knife 31 assumes the same orientation as the support surface, and deviation from this orientation is difficult. When the cutting edge 11a of the fixed knife 11 and the support surface of the slide are not parallel and the movable knife 31 reaches the cutting position 31B, the orientation of the movable knife 31 may be affected by the support surface of the slide and become skewed to the fixed knife 11, and a gap may result between the fixed knife 11 and the movable knife 31. This possibility can be eliminated by using the slide 80A.
(73) The invention being thus described, it will be obvious that it may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.