ELECTRICAL CONNECTOR FOR COMPACT SYSTEM
20230096092 · 2023-03-30
Assignee
Inventors
Cpc classification
H01R12/737
ELECTRICITY
International classification
Abstract
An electrical connector for use in a compact system. The connector includes a housing having a pair of towers and an elongated slot between the towers. Each tower has an ejector, a rotator, and a locking member disposed therein. The rotator has a first arm coupled to the ejector and a second arm extending into the slot for coupling to a mating component inserted into the slot. When the first arm is pushed down by the ejector, the second arm pushes up the mating component, causing the locking member to deform so as to release the mating component. When the second arm does not push the mating component, the locking member is in its rest state and locks the mating component in the slot; Such a configuration enables the connector to unmate with a mating component without latches that move outside a perimeter of the connector.
Claims
1. An electrical connector, comprising: a housing comprising a slot elongating in a longitudinal direction and a tower disposed at an end of the slot and extending in a vertical direction perpendicular to the longitudinal direction; a plurality of terminals held by the housing, each of the plurality of terminals comprising a mating end curving into the slot, a mounting end extending out of the housing, and an intermediate portion joining the mating end and the mounting end; and an ejector and a rotator disposed in the tower, wherein the rotator is coupled to the ejector such that movement of the ejector makes the rotator rotate about an axis.
2. The electrical connector of claim 1, wherein: the ejector comprises an outer end extending out of a top surface of the tower, an inner end coupled to the rotator, and a portion joining the outer end and the inner end.
3. The electrical connector of claim 1, wherein: the rotator comprises a first end coupled to the ejector and a second end extending into the slot, and the axis is located between the first end and second end of the rotator.
4. The electrical connector of claim 3, wherein: the rotator comprises a first arm having the first end and a second arm having the second end, the axis is at a joint of the first arm and the second arm, and the first arm and the second arm extend in an obtuse angle.
5. The electrical connector of claim 3, wherein: a distance from the first end to the axis is less than a distance from the second end to the axis.
6. The electrical connector of claim 1, comprising: a locking member, wherein at least a portion of the locking member is elastic.
7. The electrical connector of claim 6, wherein: the tower is a first tower, the ejector and rotator are a first ejector and a first rotator disposed in the first tower, the electrical connector comprises a second tower disposed at an opposite end of the slot and extending in the vertical direction, and the slot extends between the first tower and the second tower.
8. The electrical connector of claim 7, comprising: a second ejector and a second rotator coupled to the second ejector such that a movement of the second ejector can make the second rotator to rotate about an axis.
9. The electrical connector of claim 8, comprising: a second locking member, wherein at least a portion of the second locking member is elastic.
10. An electrical connector, comprising: a housing comprising a slot elongating in a longitudinal direction and a tower disposed at an end of the slot, the tower comprising a mounting groove extending in a vertical direction perpendicular to the longitudinal direction; a plurality of terminals held by the housing, each of the plurality of terminals comprising a mating end curving into the slot, a mounting end extending out of the housing, and an intermediate portion joining the mating end and the mounting end; and an ejector disposed in the mounting groove and configured to be movable within the mounting groove.
11. The electrical connector of claim 10, wherein: the ejector comprises an outer end extending out of the housing, an inner end opposite the outer end, and a portion joining the outer end and the inner end, the mounting groove comprises a first groove holding the portion of the ejector and a second groove extending through the tower, and a width of the second groove is less than a width of the first groove in a lateral direction perpendicular to the longitudinal direction and the vertical direction.
12. The electrical connector of claim 11, wherein: the ejector comprises a first lug and a second lug protruding from the portion in the lateral direction, the tower comprises a first notch and second notch extending from the second groove in the lateral direction, and the electrical connector comprises a first member disposed in the first notch and a second member disposed in the second notch.
13. The electrical connector of claim 11, wherein: the mounting groove comprises a fourth groove comprising an inclined surface, and the inner end of the ejector comprises an initial section extending into the fourth groove, a tail section extending into the second groove, and a curved section joining the initial section and the tail section.
14. The electrical connector of claim 13, wherein: a distance between the curved section and the first lug is greater than a distance between the fourth groove and the first notch in the vertical direction.
15. The electrical connector of claim 10, comprising: a rotator disposed in the mounting groove and comprising a first end coupled to the ejector and a second end extending into the slot, wherein the rotator is configured to rotate about an axis located between the first and the second end upon a movement of the ejector.
16. The electrical connector of claim 15, wherein: the rotator comprises a first arm having the first end and a second arm having the second end, the axis is at a joint of the first arm and the second arm, and the first arm and the second arm extend in an obtuse angle.
17. The electrical connector of claim 16, wherein: the first arm is shorter than the second arm.
18. The electrical connector of claim 10, comprising: a locking member comprising a base portion attached to the tower and an intermediate portion cantilevering from the base portion, the intermediate portion comprising a protrusion curving away from the ejector.
19. A method of operating an electrical connector to release an electronic card mated with the electrical connector, the electrical connector comprising a housing having a slot elongating in a longitudinal direction and a tower disposed at an end of the slot, and an ejector and a rotator disposed in the tower, the rotator comprising a first arm coupled to the ejector and a second arm coupled to the electronic card, the method comprising: moving the ejector in a vertical direction perpendicular to the longitudinal direction; and removing the electronic card from the slot, wherein the moving of the ejector causes the rotator to rotate about an axis located at a joint of the first arm and the second arm.
20. The method of claim 19, wherein: the electrical connector comprises a locking member disposed in the tower and engaging the electronic card, and the rotating of the rotator causes the locking member to deform and disengage the electronic card.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0052] The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
[0053]
[0054]
[0055]
[0056]
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[0059]
[0060]
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DETAILED DESCRIPTION
[0065] The Inventors have recognized and appreciated connector design techniques that enable connectors to be disposed closer to adjacent components and therefore enable the systems to be more compact. The Inventors have recognized and appreciated that conventional connectors require latches for releasing a mating component from the connectors. To provide a sufficient space for the latches to move when releasing a mating component from the conventional connectors, the conventional connectors have to be placed away from adjacent components by at least a predetermined distance. This space may be referred to as a “keep out zone.” The Inventors have recognized and appreciated connectors that may unmate with a mating component without the latches that require the keep out zone.
[0066] An electrical connector may include a housing having a slot elongating in a longitudinal direction and configured to receive a mating component such as an electronic card. The housing may hold terminals that have mating ends curving into the slot and mounting ends extending out of the housing. The electronic card may have contact pads aligned in a row along an edge inserted into the slot to make contact with respective mating ends of the terminals. The mounting ends of the terminals may be mounted to another component such as a printed circuit board. Other components may be mounted to the printed circuit board without the need for a keep out zone for the electrical connector.
[0067] The electrical connector may include an assembly configured to transform a force applied in a vertical direction to a force ejecting the electronic card out of the slot so as to eliminate the need to have latches that move outside a perimeter of the connector. The assembly may include an ejector configured to be movable in the vertical direction and a rotator configured to rotate about an axis in response to a movement of the ejector. The rotator may extend into the slot and be coupled to the electronic card such that the rotation of the rotator may cause the electronic card to move out of the slot. The rotator may include a first arm coupled to the ejector and a second arm coupled to the electronic card. The axis may be located at a joint of the first arm and the second arm. The first arm and the second arm may be sized and shaped to enable the electronic card to be released by a vertical force of a desired amount. For example, the first arm and the second arm may extend in an obtuse angle. The first arm may be shorter than the second arm.
[0068] The assembly may include a locking member configured to prevent the electronic card from being accidentally unmated from the connector. At least a portion of the locking member may be configured to fit in a matching feature of the electronic card such as a notch so as to prevent any relative movements between the connector and the card. The portion of the locking member may be elastic such that it may deform when the card is moved by the rotator and therefore disengage the card. When the card is removed, the portion of the locking member may return to its rest state.
[0069] Similarly, the electrical connector may mate with an electronic card with the assembly interacting with the card. For example, the insertion of an electronic card may cause the portion of the locking member to deform until the electronic card is inserted into position and the portion of the locking member fits in the notch of the card. When the portion of the locking member fits in the notch of the card, the portion of the locking member may return to its rest state.
[0070]
[0071] The slot 110 may elongate between two towers 170 of the electrical connector. The slot 110 may extend into the towers. The mounting surface 102 may face a printed circuit board. The electronic card 900 may be inserted into the slot 110, and the electrical connector may be mounted to the printed circuit board, such that the electronic card is electrically connected to the printed circuit board through the electrical connector, and a circuit on the electronic card and a circuit on the printed circuit board are interconnected. The housing 100 may be provided with a plurality of terminals 800. Each of the plurality of terminals 800 may include a mating end curving into the slot 110, a mounting end extending out of the mounting surface 102 and configured to be mounted to the printed circuit board, and an intermediate portion joining the mating end and the mounting end. The terminals 800 may be electrically connected to the printed circuit board through any proper manners such as welding. The terminals 800 may include but are not limited to one or more kinds of signal terminals and grounding terminals. The terminals 800 may be arranged on the housing 100 in any pattern according to their types.
[0072] The locking member 200 may be disposed in a tower of the electrical connector. As shown in
[0073] As shown in
[0074] When operating the electrical connector, the electronic card 900 may be inserted into the slot 110 along a first direction by an external force applied thereto. During the insertion, the locking member 200 may be pressed by the electronic card 900, so that the locking member 200 may deform and the electronic card 900 may be further inserted. The electronic card 900 may be inserted until the locking member 200 fits in the notch 910 and returns to a rest state so as to prevent the locking member 200 from accidentally disengaging the notch 910. Such a configuration enables the electronic card 900 to be reliably held in the slot 110. When removing the electronic card 900, an external force opposite to an insertion direction may be applied to the electronic card 900. During the removal, edges of the notch 910 of the electronic card 900 may press the locking member 200 so as to deform the locking member 200 and therefore disengage the locking member 200 from the notch 910. After the electronic card 900 is removed, the locking member 200 may return to its rest state.
[0075] The locking member 200 is disposed in the slot 110 and therefore takes no additional space outside the connector housing. Such a configuration enables the reduction of the spacing between the electrical connector and an adjacent device on a printed circuit board and therefore the miniaturization of an electronic system.
[0076] As shown in
[0077] The operable part 301 may be operated (for example, pressed or pulled) along the second direction to remove the electronic card 900. The operable part 301 may drive the assembly 300 to move so as to lift the electronic card 900. The assembly 300 may include various types of transmission pieces which can convert the movement of the operable part 301 along the second direction into a force to lift the electronic card 900. During the lift, the notch 910 of the electronic card 900 may cause the locking member 200 to deform, so that the notch 910 is separated from the locking member 200, and the electronic card 900 can be taken out. After the electronic card 900 is removed, the locking member 200 may return to its rest state. When inserting the electronic card 900, the electronic card 900 may be directly inserted into the slot 110 along the first direction. During the insertion, the notch 910 of the electronic card 900 may cause the locking member 200 to deform, so that the electronic card 900 can be further inserted. The locking member 200 may return to its rest state when the electronic card 900 is inserted into a preset position, and the notch 910 is mated with the locking member 200. The electronic card 900 can be held in the slot 110.
[0078] The operable part 301 of the assembly 300 may be operated by a user along a direction parallel with an insertion direction of the electrical element (such as the electronic card 900). Such a configuration uses the space above the connector rather than the space besides the connector, and therefore reduces the spacing between the electrical connector and an adjacent device on a printed circuit board, enabling the miniaturization of an electronic system.
[0079] The operable part 301 may have any suitable structure. As illustrated, the operable part 301 may have a larger contact surface. In this way, the operable part 301 can be found easily, the pressure intensity applied to the operable part 301 by a user can be reduced, and thereby improving use experience. For example, the operable part 301 may be formed by stamping and folding a metal sheet. As another example, the operable part 301 may have an anti-skid layer, such as a frosted layer and a rubber layer. If the operable part 301 is too smooth, an operating object (such as a user's hand) may slip off the operable part 301. The operable part 301 may be made of an insulating material, for example, the same material as that of the housing 100. In this way, static electricity cannot be conducted to the electrical connector and the electronic card 900 in the operation process.
[0080] As illustrated, each tower of the electrical connector may have a locking member 200 and an assembly 300 disposed therein. The locking member 200 and the assembly 300 may be arranged on the same side or different sides of the slot 110. As shown in the figure, the locking members 200 and the assemblies 300 may be arranged in pairs. Each pair of locking members 200 may be arranged on two sides of the slot 110 respectively, for example, a first side and a second side which are opposite to each other. Each pair of assemblies 300 may be arranged on two sides of the slot 110 respectively, for example, a third side and a fourth side which are opposite to each other. The first side and the second side may be the same as the third side and the fourth side respectively, or the first side and the second side may be completely different sides from the third side and the fourth side. It may be understood that the notches 910 may be arranged at corresponding positions of two sides of the electronic card 900. In this way, the notches 910 on the two sides of the electronic card 900 may at least partially fit in the corresponding locking members 200 respectively, so that the electronic card 900 is held in the slot 110 under uniform force. The connection strength between the electronic card 900 and the slot 110 may be higher. When the assemblies 300 on two sides are operated at the same time, the electronic card 900 can be lifted by the movement of the respective operable parts 301 of the assemblies 300, so that the notches 910 are separated from the locking members 200. Compared to affording force only on one side of the electronic card, affording forces on two sides on balance may avoid damage. Although in the illustrated example each tower has a locking member 200 and an assembly 300 disposed therein, it should be appreciated that only one tower may have a locking member 200 and an assembly 300 disposed therein in some embodiments.
[0081] As shown in
[0082] The intermediate portion 220 may have a connecting end 221 connected to the base portion 210. Further, the distal end 222 may be closer to the slot 110 relative to the connecting end 221 of the intermediate portion 220. In this way, when inserting the electronic card 900, the distal end 222 may extend downwards, so that the inserting process is smoother. When removing the electronic card 900, the distal end 222 may move upwards by following the notch 910 of the electronic card 900. The locking member 200 may be configured to require a suitable external force to disengage the notch 910 and therefore prevent the electronic card 900 from accidentally disengaging the electrical connector.
[0083] As shown in
[0084] The rotator 320 may be used to transmit the movement of the ejector 310 to the electronic card 900 so as to lift the electronic card 900. The operable part 301 may be operated to move the ejector 310 along the second direction, and the ejector 310 may lift the electronic card 900 by the rotator 320, so that the electronic card 900 can be removed. The ejector 310 may move along the second direction, and the rotator 320 may convert the movement in the second direction into the lifting of the electronic card 900. Such a configuration enables the assembly 300 to have a simple structure, low manufacturing cost and reliable performance.
[0085] As shown in
[0086] As shown in
[0087] Referring back to
[0088] The first end 321 of the rotator 320 may be pressed by the ejector 310 when the operable part 301 is pressed. The second end 322 of the rotator 320 may move upwards, and the electronic card 900 may be lifted.
[0089] The rotator 320 may include a first arm 324 and a second arm 325. The first arm 324 and the second arm 325 may be connected to form a V shape. The axis P-P may be located at a connecting part of the first arm 324 and the second arm 325. The first end 321 may be located on the first arm 324. The second end 322 may be located on the second arm 325. An opening of the V shape may face the top surface 101. An angle between the first arm 324 and the second arm 325 may be an obtuse angle. In this way, the second arm 325 may engage the inserted end of the electronic card 900, and the first arm 324 may bends upward, providing sufficient space for the movement of the first end 321.
[0090] A distance from the first end 321 to the axis P-P may be less than a distance from the second end 322 to the axis P-P. In this way, a distance of pressing the operable part 301 may be shortened, so that a space required for unlocking the electronic card 900 from the electrical connector can be further reduced.
[0091] As shown in
[0092] Referring back to
[0093] The member 400 may have various suitable structures. For example, the member 400 may have a structure for blocking all or part of the second groove 124, or may have a structure for blocking all of the second groove 124, the first notch 121 and the second notch 122. As shown in
[0094] As shown in
[0095] As shown in
[0096] As shown in
[0097] The inner end 330 of the ejector 310 may extend into the second groove 124. In this way, the space of the second groove 124 may be utilized. The s inner end 330 may be configured to be larger, and the contact area between the inner end 330 and the rotator 320 may be increased, thereby reducing pressure intensity and avoiding damage to the inner end 330 and the rotator 320.
[0098] Referring to
[0099] Referring to
[0100] As shown in
[0101] As shown in
[0102] In some embodiments, housing components, such as the housing 100 and members 400, may be dielectric members molded from a dielectric material such as plastic or nylon. Examples of suitable materials include, but are not limited to, liquid crystal polymer (LCP), polyphenyline sulfide (PPS), high temperature nylon or polyphenylenoxide (PPO) or polypropylene (PP). Other suitable materials may be employed, as aspects of the present disclosure are not limited in this regard.
[0103] In some embodiments, conductive components, such as terminals 800, may be made of metal or any other material that is conductive and provides suitable mechanical properties for conductive elements in an electrical connector. Phosphor-bronze, beryllium copper and other copper alloys are non-limiting examples of materials that may be used. The conductive elements may be formed from such materials in any suitable way, including by stamping and/or forming.
[0104] In some embodiments, connector components, such as the locking member 200, ejector 310, rotator 320, may be made of metal or any other material that provides suitable properties for their functions in an electrical connector. Examples of suitable materials include, but are not limited to, zinc, copper, aluminum, magnesium, lead, pewter, and tin-based alloys. Other suitable materials may be employed, as aspects of the present disclosure are not limited in this regard. The connector components may be formed from such materials in any suitable way, including by stamping and/or forming and/or molding.
[0105] The present disclosure has been described through the above embodiments, but it should be understood that the above embodiments are only for the purpose of illustration and description, and are not intended to limit the present disclosure to the scope of the described embodiments. In addition, it may be understood by a person skilled in the art that the present disclosure is not limited to the above embodiments, a variety of variations and modifications may be made according to the teaching of the present disclosure, and these variations and modifications all fall within the scope of protection of the present disclosure. The scope of protection of the present disclosure is defined by the appended claims and its equivalent scope.
[0106] Various changes may be made to the illustrative structures shown and described herein. For example, although the electrical connector described above are shown and described with reference to a card edge connector, it should be appreciated that aspects of the present disclosure are not limited in this regard, as any of the inventive concepts, whether alone or in combination with one or more other inventive concepts, may be used in other types of electrical connectors, such as backplane connectors, daughter card connectors, stacking connectors, Mezzanine connectors, I/O connectors, chip sockets, Gen Z connectors, etc.
[0107] In some embodiments, mounting ends were illustrated as surface mount elements that are designed to fit within pads of printed circuit boards. However, other configurations may also be used, such as press fit “eye of the needle” compliant sections, spring contacts, solderable pins, etc.
[0108] In the description of the present disclosure, it is to be understood that orientation or positional relationships indicated by orientation words “front”, “rear”, “upper”, “lower”, “left”, “right”, “transverse direction”, “vertical direction”, “perpendicular”, “horizontal”, “top”, “bottom” and the like usually are shown based on the accompanying drawings, only for the purposes of the ease in describing the present disclosure and simplification of its descriptions. Unless stated to the contrary, these orientation words do not indicate or imply that the specified apparatus or element has to be specifically located, and structured and operated in a specific direction, and therefore, should not be understood as limitations to the present disclosure. The orientation words “inside” and “outside” may refer to the inside and outside relative to the contour of each component itself.
[0109] For facilitating description, the spatial relative terms such as “on”, “above”, “on an upper surface of” and “upper” may be used here to describe a spatial position relationship between one or more components or features and other components or features shown in the accompanying drawings. It should be understood that the spatial relative terms not only include the orientations of the components shown in the accompanying drawings, but also include different orientations in use or operation. For example, if the component in the accompanying drawings is turned upside down completely, the component “above other components or features” or “on other components or features” will include the case where the component is “below other components or features” or “under other components or features”. Thus, the exemplary term “above” can encompass both the orientations of “above” and “below”. In addition, these components or features may be otherwise oriented (for example rotated by 90 degrees or other angles) and the present disclosure is intended to include all these cases.
[0110] In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively.
[0111] The claims should not be read as limited to the described order or elements unless stated to that effect. It should be understood that various changes in form and detail may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims. All embodiments that come within the spirit and scope of the following claims and equivalents thereto are claimed.