Transport device and method for transporting plastic containers or preforms
09969117 ยท 2018-05-15
Assignee
Inventors
Cpc classification
B29C49/42069
PERFORMING OPERATIONS; TRANSPORTING
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
B29K2995/0058
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42802
PERFORMING OPERATIONS; TRANSPORTING
F16C2208/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
B65G47/847
PERFORMING OPERATIONS; TRANSPORTING
F16C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2871/00
PERFORMING OPERATIONS; TRANSPORTING
B29C49/38
PERFORMING OPERATIONS; TRANSPORTING
F16C33/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/3856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C49/4252
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
F16C33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C49/46
PERFORMING OPERATIONS; TRANSPORTING
B29C49/64
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed are a device for reshaping preforms to plastic containers (2), a transport device (1), as well as a method for transporting plastic containers (2) or preforms. The device (100) for reshaping preforms into plastic containers (2) comprises at least two blow moulds (81) in which the preforms are expanded into plastic containers, arranged on a circumferentially driven blowing wheel (80), a heater (50) for heating the preforms, and a transport device (1) for the plastic containers (2) or preforms. The transport device (1) comprises a motor drive (5) having a drive shaft (15) that drives a support (17) with at least two gripping and/or support elements (4) for the respective plastic containers (2) or preforms to be transported in a rotary fashion, wherein the gripping and/or support elements (4) are mounted with a linear bearing (21) so as to be movable relative to the support, wherein the linear bearing has at least one rail, which is surrounded at least in sections by a cage (71), and that a plurality of rollers (72), in particular more than 50 rollers, which roll on the rail (73), is arranged in the cage (71).
Claims
1. A device (100) for reshaping preforms into plastic containers (2) having at least two blow moulds (81) in which the preforms are expanded into plastic containers, which are arranged on a circumferentially driven blowing wheel (80), a heater (50) for heating the preforms, and a transport device (1) for the plastic containers (2) or preforms, said transport device (1) comprising: a motor drive (5) with a drive shaft (15) that drives a support (17), with at least two gripping and/or support elements (4) for the respective plastic containers (2) or preforms to be transported, in a rotating fashion, wherein the gripping and/or support elements (4) are mounted with a linear bearing (21) so as to be movable relative to the support; characterised in that the linear bearing has at least one rail, which is surrounded at least in sections by a cage (71), and that a plurality of rollers (72), which roll on the rail (73), is arranged in the cage (71).
2. The device according to claim 1, comprising at least one substantially closed clean room (8), in which said at least two blow moulds, the support (17), the linear bearing (21), and said at least two gripping and/or support elements (4) are completely received.
3. The device according to claim 1, wherein the cage is arranged at least in sections within a guide (74), which surrounds at least sections of the cage (71), and wherein the rollers roll on the guide.
4. The device according to claim 3, wherein the length of the cage (71) in a longitudinal direction (L) of the linear bearing (21) is longer than the guide (74) and/or the rail (73), and thus areas of the cage (d, d, d, d) are at least occasionally exposed, and these areas (d, d, d, d) are accessible for sterilisation and/or cleaning.
5. The device according claim 1, wherein a distance of an outer side of the cage (71) from the guide (74) and/or an inner side of the cage (71) from the rail (73) is greater than one twentieth of the distance (D) from the inner side of the guide (74) to the outer side of the rail (73).
6. The device according to claim 1, wherein a distance (D) of the outer side of the cage (71) from the inner side of the cage (71) is at least one tenth, preferably at least one fifth, of the distance (D) from the inner side of the guide (74) to the outer side of the rail (73).
7. The device according to claim 1, wherein the linear bearing (21) is formed without lubricants, wherein the cage (71) consists of a material that is PEEK, which is resistant to sterilising agents, in particular H.sub.2O.sub.2, and both the rail (73) and the guide (74) are made of stainless steel or a coated steel, the surface of which is resistant to the sterilising agent, in particular H.sub.2O.sub.2.
8. The device according to claim 1, wherein, in the longitudinal direction (L) of the linear bearing (21), a stop (75, 75) for the guide (74) is arranged on at least one end, preferably both ends, of the cage (71).
9. The device according claim 1, wherein the cage (71) is formed as a cylindrical sleeve, in which a plurality of holes, the longitudinal axes of which are arranged substantially perpendicular to a central axis of the linear bearing (21), is located both along the longitudinal direction (L) and the circumferential direction, and wherein, in particular stainless steel or ceramic, spheres are arranged as rollers (72) in the holes.
10. The device according to claim 1, wherein at least two linear bearings (21), in particular having cylindrical rails (73), are provided for each gripping and/or support element (4) to mount the gripping and/or support element (4).
11. The device according to claim 1, wherein a valve is provided that is arranged between a reservoir with sterilisation and/or cleaning agent and the clean room (8), and which can be opened to let in the sterilisation and/or cleaning agent, and wherein a controller is designed such that at least substantially simultaneously the transport device (1) is driven in a rotating fashion via the drive (5) and the valve is kept open.
12. A transport device (1) for use in a device for reshaping preforms to plastic containers (2), comprising a motor drive (5) with a drive shaft (15) that drives a support (17), with at least two gripping and/or support elements (4) for the respective plastic containers (2) or preforms to be transported, in a rotating fashion, wherein the gripping and/or support elements (4) are mounted with a linear bearing (21) so as to be movable relative to the support (17), characterised in that the linear bearing (21) has at least one rail (73), which is surrounded at least in sections by a cage (71), and that a plurality of rollers (72), which roll on the rail (73), is arranged in the cage (71).
Description
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(14) Identical reference numerals are used to designate the same or functionally similar elements of the invention. Additionally, for ease of reference, only reference numerals required for the description of the respective drawing are included in each drawing. The embodiments shown are merely examples of possible configurations of the device or method according to the invention and are in no way intended to be limitations thereof.
(15)
(16) The transport device 1 comprises a motor drive 5, which also serves as a standing leg 6 for the transport device 1 or the reduction starwheel 3. The motor drive 5 comprises a drive shaft 15, which can be driven in a rotary fashion by the motor drive 5. The reference R in
(17) On an underside of the support element 17, several gripping and support elements 4 are arranged, of which only one element 4 is shown in
(18) The support 17 is rotatable via the drive shaft 15 relative to the guide unit 18, such that rotation of the support 17 relative to the guide unit 18 guides the first and second guide rollers 22 and 23 in their respective first or second guide surfaces 24 or 25. By means of the rotation of the support 17 relative to the guide unit 18, a defined pivoting or raising movement of the gripping and support elements 4 may be specified. Preferably, the guide surfaces 24 and 25, as well as the guide rollers 22 and 23, are free of lubricants and made of plastic. To mount the guide rollers 22 and 23, in particular ceramic ball bearings and/or suitable hybrid bearings are used. This can prevent contamination of the clean room 8, discussed in detail below, by lubricants. Additionally, the guide rollers 22 and 23, as well as the guide surfaces 24 and 25, may be formed such that their surfaces can be treated substantially completely with sterilisation fluid and/or sterilisation gas and/or cleaning agents during a cleaning process of the clean room 8.
(19) Also shown is a support system 27. The guide unit 18 is affixed replaceably to the support system 27. Thus, optionally, several different guide units 18 may be attached to the support system 27 one after another, whereby, depending on the respective guide unit 18 affixed to the support system 27 and the course of its guide surfaces 24 and 25, a raising or pivoting movement of the gripping and support elements 4 may be specified in a predefined fashion in the event of a rotation of the support 17. The support 17, the guide unit 18, and the support system 27 are arranged entirely within the clean room 8. Sections of the drive shaft 15 are arranged in the clean room 8; the motor drive 5 is arranged outside of the clean room 8. Preforms or plastic containers transported via the transport device 1 or the reducing starwheel 3 move entirely within the clean room during transport. The clean room 8 comprises an upper wall section 9 and a lower wall section 9, wherein the drive shaft 15 penetrates through the lower wall section 9. In the area of penetration, an inner area I of the clean room 8 is sealed off from an outer area A by means of a fluid seal system 12. The fluid seal system 12 is formed as a water lock.
(20) On the side of the motor drive 5 facing the clean room 8, a support structure 7 is arranged. The support structure 7 extends away from the motor drive 5, to this end, has several cantilever arms, of which two cantilever arms 10 and 10 can be seen in the cross-section of
(21) The schematic perspective view of
(22) The fluid seal system 12, which extends completely around the drive shaft 15 and seals the inside I of the clean room 8 from the outside A, is also visible. The reference numeral 13 refers to an entrance of the device, through which plastic containers or preforms can enter the area of the transport device and, after entering, are transported by the transport device 1 or the reducing starwheel 3 in the direction of the exit 14 to the blowing wheel. Both the entrance 13 and the exit 14 may be arranged in other positions of the clean room 8. The preforms are transferred inside a clean room 8 in this case. In particular, the preforms are directly transferred into a sterile room or clean room 8 of a blowing wheel (not shown) during transport through the exit 14. This prevents contamination of the preforms during transfer. It is also possible for other systems, e.g., a stretch blower and/or another transport device 1 or reducer starwheels 3 and/or sterilisers, fillers, sealers to be arranged in the clean room 8. The embodiment shown in
(23) The additional perspective view of
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(25) Additionally, the guide unit 18 has several recesses 11 or 11. The first recesses 11 are arranged in the area of a first guide surface 24 (cf.
(26) The guide unit 18 is made, in particular, of aluminium, and arranged in a stationary or fixed manner.
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(29) A first attachment area 38 is provided for the fixation of the one or more first engagement means or said at least one first guide roller 22 (cf.
(30) Additionally, a third attachment area 42 is indicated. The third attachment area is located in the area of the head 34 of the gripping and support element 4, and provided to affix one or more cam rolls 26 (cf.
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(32) The linear guide 21 contains a first rail 73 and a second rail 73, which are guided together in parallel in the event of a raising or return movement of the gripping and support element 4. Both rails 73 and 73 are connected with the head 34. The reference 74 indicates a guide 74 for a rail 73, said guide being affixed to the base element 32. A guide 74 is also provided for the upper rail 73.
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(35) Compared with the embodiment shown in
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(38) Also shown is a first transport device 1 and a second transport device 1, each comprising a joint clean room 8. Both the transport device 1 and the transport device 1 each have a support 17 with at least two gripping and support elements 4. The support 17 of the first transport device 1 and the support 17 of the second transport device 1 are arranged entirely within the clean room 8. Additionally, the gripping and support elements 4 of the first transport device 1 and the gripping and support elements 4 of the second transport device 1 are arranged entirely within the clean room 8. The clean room 8 may begin at the sterilisation station, preferably between the sterilisation station 54 and the transfer system 52. This is indicated by 8. Although it need not be sterilised in this case, the transfer system 52 may be designed in the same manner as the transport devices 1, 1.
(39) If the sterilisation is carried out in the oven or a terminal area of the oven, the transfer system 52 and the steriliser 54 may be omitted. In this case, hygienic conditions would be present already in the oven or immediately thereafter (not shown). Hygienic conditions may refer to treatment of the opening of the preform with sterile air.
(40) After passing through the sterilisation station 54, the preforms are received by the first transport device 1, which is formed as a reducing starwheel 3, and transferred to a downstream stretch blower 56. The blow moulds 81 of the stretch blower 56 that are arranged on the blowing wheel 80 are also arranged here in the clean room 8. The clean room in the area of the blowing wheel is embodied, in particular, in an annular shape, i.e., one rotational axis of the blowing wheel is arranged outside of the clean room (not shown).
(41) Blow nozzles 82 sealing the preform off from the environment and introducing sterile pressurised air into the preform, such that it is expanded against the walls of the blow mould 81, are also shown moving along with the blow moulds.
(42) In a cleaning mode, gaseous H.sub.2O.sub.2 is guided through the airways of the blower (rotary distributor, valve blocks, pressure reducer [not shown]) and finally exits from the blow nozzles 82 into the clean room 8. Upon arriving, the gas is distributed in the clean room, and sterilises the inner surfaces of the clean room 8, which have already been heated with hot air. During this process, the transport stars 1, 1 and the blowing wheel 80 are continuously rotated. By the rotation of the transport stars 1, 1, the linear guides 21 are also actuated, resulting in H.sub.2O.sub.2 flowing through the bearings and sterilising them.
(43) After passing through the stretch blower 56, the containers 2 stretch-blown from the preforms are received by the second transport device 1, which is also formed as a reducing starwheel 3.
(44) If applicable, the stretch-blown containers 2 may be moved on from the second transport device 1 to subsequent stations, e.g., a filling and/or sealing station. These are arranged in a continuation of the clean room 8. However, it is also possible for one or more stations downstream of the second transport device 1 or the reducing starwheel 3 to be arranged within the clean room 8. Different pressure may be applied to the clean rooms 8, 8, 8, whereby the pressure in the filling area 8 is preferably the highest. To this end, sterile air is blown into the individual clean rooms 8, 8, 8 with different volume flows. It would also be conceivable for a uniform positive pressure to be established in all clean rooms 8, 8, 8.
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(46) Because the guide 74 is shorter in the longitudinal direction L of the bearing than the cage 71, the roller bodies 72 and the terminal areas of the cage 71 are regularly exposed. The exposed areas are marked d on the area facing away from the gripper 4 and marked d on the area facing the gripper 4. This allows for very good sterilisation of these areas.
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(48) Thus, other areas are exposed compared to the previous position (
(49) If, during movement in a sterilisation gas atmosphere, the individual components 71, 74, 73 of the bearing move relative to one another, all areas are highly accessible. The movement is obtained by constant rotation of the star. By rotating the star, sterilisation gas is introduced both between the cage 71 and the guide 74 and between the cage 71 and the rail 73. To this end, clearance is provided between each of the three parts. Between the roller bodies 72, clearance is also provided in a circumferential direction of the cage 71, through which sterilisation gas can flow. In this way, not only the inside and outside of the cage 71 are sterilised, but also the surface of the rail 73 and the inner surface of the guide 74. D refers to the thickness of the cage 71. D refers to the distance of the inner surface of the guide 74 from the outer surface of the rail 73.
(50) However, these exposed areas d are not only highly accessible during sterilisation; they are also accessible, e.g., during manual or automatic cleaning. During manual cleaning, the operator may jog the star 1, 3, thus manually cleaning the various areas d of the cage 71, one after another.
(51) It is particularly advantageous for the cage 71 to be exactly or slightly more than twice as long as the guide 74. Thus, the entire surface of the cage 71 is exposed during sterilisation.
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(53) The invention was described by referring to a preferred embodiment. However, one skilled in the art will be aware that variations and modifications of the invention can be made without departing from the scope of the claims below.
REFERENCE NUMERALS
(54) 1 Transport device 2 Plastic container 3 Reducing starwheel 4 Gripping and support element 5 Motor drive 6 Standing leg 7 Support structure 8 Clean room 9 Wall section 10 Cantilever arm 12 Fluid seal system 13 Entrance 14 Exit 15 Drive shaft 17 Support 18 Guide unit 19 Flange section 20 Screw connection 21 Linear guide, linear bearing 22 First guide roller 23 Second guide roller 24 First guide surface 25 Second guide surface 26 Cam roller 27 Support system 28 First column section 29 Second column section 30 Flange section 32 Base element 34 Head 36 Receiving position 38 First attachment area 40 Second attachment area 42 Third attachment area 44, Guide bar 44 46 Mount area 48 Clamp-shaped section 50 Oven, heater, tempering device 52 Transfer unit 54 Sterilisation station 56 Stretch blower 58 Doubled first guide roller 60 Reversibly elastically deformable element 62 Spring 64 Casters 71 Cage 72 Spheres, roller bodies 73 Rail 74 Guide 75 Stop 80 Blowing wheel 81 Blow mould 82 Blow nozzle 100 Device for reshaping preforms into plastic containers A Outside F Bottle I Inside S Pivot axis d Exposed cage section D Sphere thickness L Longitudinal direction of the linear bearing