METHOD FOR PILE-DRIVING
20180127941 ยท 2018-05-10
Inventors
- Antti HALONEN (Kuopio, FI)
- Jyrki HOLOPAINEN (Vuorela, FI)
- Jaakko Paavola (Juankoski, FI)
- Markku PENTTINEN (Kuopio, FI)
Cpc classification
International classification
Abstract
A method for optimizing the driving of a pile into the ground by a pile-driving machine using a hammer ram; moving a block for driving the pile towards the end of the pile with an impact energy (W.sub.kin); determining a kinetic variable (Q1) of the impact, proportional to the kinetic energy of the block, when the block is moving towards the pile in the pile driving direction; determining the value of a kinetic variable (Q3) of the return motion, proportional to the kinetic energy of the block, when returning, after an impact on the pile, in a direction opposite to the pile driving direction; calculating a kinetic variable ratio (Q1/Q3); comparing (Q1/Q3) with a predetermined target value (Q1/Q3.sub.tav) for (Q1/Q3), producing the shortest possible total pile driving time (t.sub.tot); adjusting the impact energy (W.sub.kin) of the next impact so (Q1/Q3) of the next impact is changed towards (Q1/Q3.sub.tav).
Claims
1. A method for optimizing the driving of a pile (7), the method comprising: driving the pile (7) into the ground by a pile-driving machine comprising a hammer ram (1) to be placed against the pile (7) and a block (6) that is movable back and forth therein; moving the block (6) applied for driving the pile (7) towards the end of the pile (7) with a given impact energy (W.sub.kin); determining the value of a kinetic variable (Q1) of the impact, proportional to the kinetic energy of the block (6) used for driving the pile, when the block (6) is moving towards the pile (7) in the pile driving direction; determining the value of a kinetic variable (Q3) of the return motion, proportional to the kinetic energy of the block (6), when the block (6) is returning, after an impact on the pile (7), in a direction opposite to the pile driving direction; calculating a kinetic variable ratio (Q1/Q3) by means of the determined kinetic variable (Q1) of the impact and kinetic variable (Q3) the return motion; comparing the obtained kinetic variable ratio (Q1/Q3) with a predetermined target value (Q1/Q3.sub.tav) for the kinetic variable ratio (Q1/Q3), producing the shortest possible total pile driving time (t.sub.rot) for the pile (7); adjusting the impact energy (W.sub.kin) of the next impact in such a way that the kinetic variable ratio (Q1/Q3) determined by the kinetic variable (Q1) of the impact and the kinetic variable (Q3) of the return motion of the next impact will be changed towards the target value (Q1/Q3.sub.tav).
2. The method according to claim 1, wherein the impact energy (W.sub.kin) of the next impact is determined by utilizing the impact energy (W.sub.kin) used in the preceding impacts and the real kinetic variable ratio (Q1/Q3) obtained by it.
3. The method according to claim 2, wherein the value of the impact energy (W.sub.kin) is increased if the real impact variable ratio (Q1/Q3) of the preceding impact is higher than the target impact variable ratio (Q1/Q3.sub.tav).
4. The method according to claim 2, wherein the value of the impact energy (W.sub.kin) is decreased if the real impact variable ratio (Q1/Q3) of the preceding impact is lower than the target impact variable ratio (Q1/Q3.sub.tav).
5. The method according to claim 1, wherein the difference of the kinetic variable ratios, i.e. the deviation (? Q1/Q3) in the kinetic variable ratio, is calculated from the kinetic variable ratio (Q1/Q3) and the target kinetic variable ratio (Q1/Q3.sub.tav).
6. The method according to claim 5, wherein the deviation in the kinetic variable ratio (?Q1/Q3) is minimized by adjusting the impact energy (W.sub.kin) of the block (6).
7. The method according to claim 1, wherein before starting the pile driving process, the target variable ratio (Q1/Q3.sub.tav) is determined by calculating on the basis of the cross-sectional area, length, and type of the pile, and/or the soil properties, by optimizing the impact energy (W.sub.kin) so that by impacts producing an equal advance, the pile (7) can be driven to the determined depth in a time (t.sub.tot) as short as possible.
8. The method according to claim 1 wherein the target kinetic variable ratio (Q1/Q3.sub.tav) is determined so that by impacts producing different advances, the pile (7) can be driven to the determined depth in a time (t.sub.tot) as short as possible.
9. The method according to claim 1, using the impact time (T1) as the kinetic variable (Q1) of the impact motion and the return motion time (T3) as the kinetic variable (Q3) of the return motion, as well as the motion time ratio (T1/T3) determined on the basis of these.
10. The method according to claim 1, using the impact velocity (V1) as the kinetic variable (Q1) of the impact motion and the return motion velocity (V3) as the kinetic variable (Q3) of the return motion, as well as the velocity ratio (V1/V3) determined on the basis of these.
11. The method according to claim 1, using the kinetic energy (W1) of the impact motion as the kinetic variable (Q1) of the impact motion and the kinetic energy (V3) of the return motion as the kinetic variable (Q3) of the return motion, as well as the velocity ratio (V1/V3) determined on the basis of these.
Description
DESCRIPTION OF THE DRAWINGS
[0008] In the following, some advantageous embodiments of the present disclosure will be described in more detail with reference to the appended drawings, in which
[0009]
[0010]
[0011]
DETAILED DESCRIPTION
[0012]
[0013] In the hammer ram 1 shown in
[0014] The impact energy W.sub.kin achieved by means of the downwards moving block can be calculated by the formula
in which
m.sub.H=the mass of the block,
v.sub.1=the velocity of the block immediately before the impact.
[0015] In the embodiment of
[0016] On the basis of the impact time T1 and the return motion time T3, it is possible to determine the velocity V1 of the impact motion and the velocity V3 of the return motion, and correspondingly, on the basis of the velocity V1 of the impact motion and the velocity V3 of the return motion and the mass m.sub.H of the block, to determine the kinetic energy W1 of the impact and the kinetic energy W3 of the return motion. Thus, all the kinetic variables T1, V1 and W1 of the impact motion are proportional to the kinetic energy of the block during the impact (that is, they are kinetic variables Q1 of the impact motion in the sense of the present application), and all the kinetic variables T3, V3 and W3 of the return motion are proportional to the kinetic energy during the return motion (that is, they are kinetic variables Q3 of the return motion in the sense of the present application). The velocity V1 of the impact motion can be determined on the basis of the impact time T1 by dividing the distance ?h by the impact time T1, and the return motion velocity V2 on the basis of the return motion time T3 by dividing the distance ?h by the return motion time T3. If the velocity V1 is to correspond to the actual velocity v.sub.1 right before the block hits the end of the pile, the velocity of the impact motion should be measured by measuring the instantaneous velocity v.sub.1 right before the impact and the instantaneous velocity v.sub.3 right after the impact. Another alternative is to determine the velocities v.sub.1 and v.sub.3 on the basis of the measured velocities V1 and V3, knowing that the velocity v.sub.1 is proportional to the velocity V1 and the velocity v.sub.3 is proportional to the velocity V3. For measuring the velocities, it is also possible to apply other measuring methods than measuring by the position sensors S1 and S2. The measurement can be taken, for example, by a sensor fastened to the side of the block and measuring the velocity of the block directly or the time (T1 and T3) taken for travelling a given distance ?h during the impact and the return motion. Further, the velocity or time could be measured by using e.g. an optical positioning/speed measurement method, or an ultrasonic method of measurement.
[0017] The pile-driving machine including the hammer ram shown in
[0018] In the hydraulically operated hammer ram 1, pressurized medium is supplied above the piston 4 during the work motion, and the pressurized medium below the piston is returned to a pressure medium tank in the system (that is, the falling of the block downwards is speeded up). Correspondingly, during the return motion, pressurized medium is supplied below the piston 4 and pressurized medium above the piston 4 is returned to the tank (that is, the block is lifted up). In this way, the block 6 can be moved back and forth inside the hammer ram 1 in the vertical direction of the hammer ram 1 during piling so that its velocity is higher during the work motion than during the return motion. Thus, the difference between the velocities is due to the fact that the change (reduction) in the potential energy caused by the mass m.sub.H of the block 6 carries out work which tends to increase the velocity of the block 6 as it moves downward, and correspondingly, the same change (increase) in the potential energy tends to slow down the motion of the block 6 as it moves upward.
[0019] In the time span T2 shown in
[0020] During the impact delay (i.e. in the time span T2 shown in
W.sub.tot=W.sub.kin?W.sub.jou+W.sub.pot?1+W.sub.pot?2(2)
in which
W.sub.kin=impact energy,
W.sub.jou=elastic energy to be bound in the pile,
W.sub.pot?1=change in potential energy, caused by elastic deformation of the pile,
W.sub.pot?2=change in potential energy, caused by advancing of the pile.
[0021] The elastic energy W.sub.jou to be bound in the pile 7 can be calculated by the formula:
in which
F=the load carrying capacity of the pile,
?1=the displacement (elastic deformation) of the top end of the pile.
[0022] The change in potential energy, caused by elastic deformation of the pile 7, can be calculated by the formula:
W.sub.pot?1=(m.sub.H+?m.sub.P)g?.sub.1(4)
in which
m.sub.P=the mass of the pile,
g=the acceleration due to gravity.
[0023] The change in potential energy, caused by advancing of the pile 7, can be calculated by the formula:
W.sub.pot?2=(m.sub.H+m.sub.P)g?.sub.2(5)
in which
?.sub.2=the advance of the pile.
[0024] When the block 6 and the pile 7 are abutting during the impact, part of the impact energy W.sub.kin and the potential energy W.sub.pot ?1 and W.sub.pot?2 is always bound to the pile 7 itself in the form of elastic energy W.sub.jou to be stored in it, because the pile 7 will be elastically deformed. The rest is consumed in providing the advance ?.sub.2 of the pile 7 and in friction losses. If the impact energy W.sub.kin is too low, the total energy exerted on the pile is not capable of subjecting the pile 7 to a force that would make the pile 7 advance, because it is not capable of producing a force F sufficient to cause the pile 7 to advance, that is, a force corresponding to at least the load carrying capacity of the pile 7 at the time. In such a situation, most of the impact energy W.sub.kin and the potential energy (of which only W.sub.pot ?1 is included) is bound to the pile in the form of said elastic energy W.sub.jou (and the small remaining part will turn into heat in the form of friction losses). Thus, an impact with too little impact energy W.sub.kin cannot make the pile 7 advance, but most of the elastic energy W.sub.jou bound to the pile 7 will return to the block 6 which will pop up (that is, in the direction of the return motion) by the effect of this energy. Consequently, the elastic energy W.sub.jou bound to the pile 7 will turn back into kinetic energy and potential energy (which includes the rising up of the end of the pile as its elastic deformation will reverse, and an upwards motion of the block).
[0025] If the impact is so strong that the pile 7 will advance, part of the elastic energy W.sub.jou will have an effect on the advancing of the pile 7, and yet another part will return as kinetic energy to the block 6. In practice, this is shown, for example, in the times T1 and T3 measured by means of the position sensors S1 and S2 in such a way that in an impact that does not result in advancing of the pile 7, the time T3 is short in relation to the time T1. If, on the other hand, the pile 7 advances, a smaller part of the elastic energy bound to the pile 7 will be returned, by the effect of the impact, back to the block, as kinetic energy moving it upward. As a result, the time T3 will become longer in relation to the time T1. Utilizing this information, it is possible, on the basis of the times T1 and T3 measured by the position sensors S1 and S2, to determine how much the pile 7 will advance by the effect of each impact, and thereby to utilize the times T1 and T3 for evaluating the driving of the pile in the above described way.
[0026] As mentioned above, when piling in practice, the aim is to drive the pile 7 to a desired depth into the ground as fast as possible. For controlling this, the total time t.sub.tot taken for driving the pile 7 into the ground has to be determined. The total time t.sub.tot taken for driving the pile 7 into the ground is equal to the sum of times t.sub.i taken for each single impact. Consequently, the total time t.sub.tot taken for driving the pile 7 can be calculated by the formula:
t.sub.tot=?.sub.i=1.sup.nt.sub.i(6)
in which
t.sub.tot=the total time taken for driving the pile,
t.sub.i=the time taken for a single impact,
n=the total number of impacts.
[0027] If the same time t is taken for each impact, the total time taken for driving the pile is equal to the number n of impacts needed, multiplied by the time taken for a single impact; that is:
t.sub.tot=n*t(7)
[0028] In practice, this may be the case if the ground is such that the impact energy W.sub.kin can be adjusted to be constant. However, because the load carrying capacity of the pile 7 normally increases as the driving proceeds, applying a constant impact energy would result in a situation in which the pile 7 would be driven initially using excessive impact energy and in the end using too little impact energy.
[0029] In order to drive the pile 7 into the ground as fast as possible, the aim is to minimize the total time t.sub.tot taken for driving the pile. Naturally, the total time t.sub.tot reaches a minimum when the sum of the times taken for the single impacts is as small as possible. If the impact energy W.sub.kin is not constant, there are several alternative solutions to this, because the durations t.sub.i of the single impacts can be different with two different ways of driving the pile into the ground, even if the final result is the same total time t.sub.tot taken for driving the pile 7.
[0030] A framework condition for driving the pile 7 (intact) into the ground altogether is that the impact energy W.sub.kin should exceed a value that produces a greater force effective on the pile 7 in the direction of the ground than the load carrying capacity F of the pile 7 and is, on the other hand, smaller than a value that causes such a strong tension impulse on the pile 7 that the pile will be damaged. When driving piles into normal ground to be piled, no pile will, for example, generally sustain being driven into the ground by a single impact. Moreover, such an impact would require so much impact energy that with a typical block weight to pile weight ratio (for example, m.sub.H/m.sub.P=1.69) it would lead to such a long impact that the total time t.sub.tot would be considerably longer than when implemented by several impacts with optimal impact energy. Naturally, such a pile-driving machine would not be viable in practice either. Thus, an optimal way of pile driving, resulting in the shortest possible total time t.sub.tot, is always somewhere between these two extreme cases.
[0031] In tests carried out with pile-driving machines similar to those shown in
[0032] For achieving an optimal pile driving process, the aim should be to adjust the impact energy W.sub.kin so that the selected kinetic variable ratio Q1/Q3, for example the motion time ratio T1/T3, the velocity ratio V1/V3 or the kinetic energy ratio W1/W3, would be as close as possible to the target value of these during the whole pile driving process. In the embodiment of
[0033] In the case of the measuring arrangement shown in
[0034] Alternatively, the automatic control in the control unit of the pile-driving machine could be implemented in such a way that from the kinetic variable ratio Q1/Q3 measured after each impact, such as from the motion time ratio T1/T3, the velocity ratio V1/V3 or the kinetic energy ratio W1/W3, and their target values T1/T3.sub.tav, V1/V3.sub.tav, W1/W3.sub.tav, the deviation in the motion time ratio ?T1/T3, the deviation in the velocity ratio ?V1/V3, or the deviation in the kinetic energy ?W1/W3 is calculated by subtracting the measured value from the respective target value. The control unit will then attempt to correct the impact energy so that in the next impact, the deviation from the target value would be as small as possible.
[0035] The most suitable target kinetic variable ratio Q1/Q3.sub.tav, such as the target motion time ratio T1/T3.sub.tav, the target velocity ratio V1/V3.sub.tav, or the target kinetic energy ratio W1/W3.sub.tav can be determined for each pile as well as for each different soil type. It is also possible to use target values producing different advancing profiles. These, too, can be different for different piles and soil types. In some cases, the target kinetic variable ratio Q1/Q3.sub.tav, such as, for example, the target motion time ratio T1/T3.sub.tav, the target velocity ratio V1/V3.sub.tav or the target kinetic energy ratio W1/W3.sub.tav can vary in different ways during the pile driving process.
[0036] The location of the position sensors S1 and S2 or other sensors used for measuring the motion of the block in relation to the location of the block moving in the hammer ram can vary in different embodiments of the method according to the invention. For example, in the embodiment of
[0037] The method according to the present disclosure is not limited to the above described example embodiments but it can be implemented in different ways within the scope of the appended claims.