RAIL TRANSPORT DUMP LOOP SYSTEM FOR CONVEYING BULK MATERIALS
20180127003 ยท 2018-05-10
Assignee
Inventors
- JAMES EVERRETT FISK (ANTIOCH, IL, US)
- Patrick Walter Joseph Fantin (Hanmer, CA)
- WILLIAM JOHN MCCALL (GARSON, CA)
- DAVID WILHELM NIEMEYER (VAL CARON, CA)
- Curtis Ron Reay (Hanmer, CA)
- ERIC BENJAMIN ALEXANDER ZANETTI (SUDBURY, CA)
- ESKO JOHANNES HELLBERG (LIVELY, CA)
Cpc classification
B61L27/04
PERFORMING OPERATIONS; TRANSPORTING
B61L25/025
PERFORMING OPERATIONS; TRANSPORTING
B65G2814/0364
PERFORMING OPERATIONS; TRANSPORTING
B61D9/08
PERFORMING OPERATIONS; TRANSPORTING
B61D9/14
PERFORMING OPERATIONS; TRANSPORTING
B65G2812/0299
PERFORMING OPERATIONS; TRANSPORTING
B61L25/04
PERFORMING OPERATIONS; TRANSPORTING
B61L25/023
PERFORMING OPERATIONS; TRANSPORTING
B61L25/02
PERFORMING OPERATIONS; TRANSPORTING
B61G3/00
PERFORMING OPERATIONS; TRANSPORTING
B61L25/021
PERFORMING OPERATIONS; TRANSPORTING
B61G1/00
PERFORMING OPERATIONS; TRANSPORTING
B61G3/22
PERFORMING OPERATIONS; TRANSPORTING
B65G17/123
PERFORMING OPERATIONS; TRANSPORTING
B61B13/127
PERFORMING OPERATIONS; TRANSPORTING
International classification
B61B13/12
PERFORMING OPERATIONS; TRANSPORTING
B61D9/08
PERFORMING OPERATIONS; TRANSPORTING
B61D9/14
PERFORMING OPERATIONS; TRANSPORTING
B61G1/00
PERFORMING OPERATIONS; TRANSPORTING
B61G3/00
PERFORMING OPERATIONS; TRANSPORTING
B61G3/22
PERFORMING OPERATIONS; TRANSPORTING
B61L25/02
PERFORMING OPERATIONS; TRANSPORTING
B61L25/04
PERFORMING OPERATIONS; TRANSPORTING
B61L27/04
PERFORMING OPERATIONS; TRANSPORTING
B65G17/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention generally relates to a rail transport system having no internal drive, and in particular to an improved rail transport system for conveying bulk materials. The rail transport system includes improvements in functionality, manufacturability and/or modularity and, therefore, can result in a reduction in system component costs, manpower and/or implementation. The rail transport system includes a dump loop and components thereof for enabling unloading of the rail cars in a predetermined location. The components thereof may be designed to be modular to allow for ease of manufacture and installation of the dump loop. The components may be prefabricated for later use on site.
Claims
1. A rail section component for a dump loop in a train system, the rail section component comprising: a set of parallel rails for guiding the cars of a train thereupon; one or more bracers spanning the parallel rails for reinforcing, supporting or maintaining the spacing and/or shape of the parallel rails, the one or more bracers shaped to accommodate the cars of the train when travelling upon the rails in an upright or inverted orientation.
2. The rail section component of claim 1, wherein the rail section component is a dump loop section component and the set of parallel rails are inner rails and have an annular curve to form at least a partial loop, wherein the dump loop section component further comprises: a set of parallel outer rails having a corresponding annular curve to form at least a partial loop, the set of parallel outer rails spaced from the parallel inner rails to accommodate the wheel of the cars of the train therebetween, wherein the dump loop section component has a dump loop section angle defined by the angular difference between the angle of entrance into the dump loop section component and the angle of exit from the dump loop section component; and wherein the dump loop section component has a dump loop section angle sufficient to at least partially invert a car travelling therethrough to cause unloading of the contents of the car.
3. The rail section component of claim 2, wherein entrance ends of the outer rails are tapered.
4. The rail section component of claim 2, wherein the dump loop section angle is greater than 180?.
5. The rail section component of claim 2, wherein the dump loop section angle is less than 180?.
6. The rail section component of claim 2, wherein the dump loop section angle is from 180? to 130?.
7. The rail section component of claim 2, wherein an angle of entrance into the dump loop section component is horizontal or above grade.
8. The rail section component of claim 2, wherein an angle of entrance into the dump loop section component is 20? above grade.
9. The rail section component of claim 7, wherein an angle of exit from the dump loop section component is horizontal or below grade.
10. The rail section component of claim 7, wherein an angle of exit from the dump loop section component is 150?.
11. The rail section component of claim 5, wherein the dump loop section component further comprises a set of outer rail extensions for connection to the exit end of the parallel outer rails for extending the parallel outer rails and increasing the dump loop angle.
12. The rail section component of claim 2, wherein the bracing comprises center bracing, C-bracing and/or spoke bracing reinforcing, supporting or maintaining the spacing and/or shape of the annular curve and/or the spacing of the inner and outer rails.
13. The rail section component of claim 1, wherein the rail section is an exit ramp component for guiding the cars of a train thereupon in an inverted orientation, wherein the bracing is inverted rail bracing spanning the parallel set of rails and is substantially U-shaped for accommodating the cars of the train in an inverted orientation without impeding the travel of the cars and wherein an end of the exit ramp component is adapted for connection to outer rails of a dump loop section component.
14. The rail section component of claim 1, wherein the rail section is an inverted section component for guiding the cars of a train thereupon in an inverted orientation, wherein the bracing is inverted rail bracing spanning the parallel set of rails and is substantially U-shaped for accommodating the cars of the train in an inverted orientation without impeding the travel of the cars.
15. The rail section component of claim 14, wherein the parallel rails are substantially straight and contain no annular curve.
16. The rail section of claim 14, wherein the parallel rails contain an annular curve.
17. The rail section component of claim 1, wherein the rail section is a dump ramp component for guiding cars of a train thereupon in a substantially upright orientation, wherein the parallel rails have a fixed predetermined length and wherein an exit end of the parallel rails is adapted for connection to inner rails of a dump loop section component.
18. A rail system comprising a dump loop comprised of any one of the section components defined in claim 1.
19. A rail system comprising an underground dump loop for unloading cars of a train traveling on the rail system, wherein the rail system comprises: a set of incoming parallel rails for guiding a train in an upright position; a set of outgoing parallel rails for guiding a train in an upright position; an underground dump loop section component for inverting the cars of the train to thereby unload contents of the cars, the underground dump loop section component comprising: a set of parallel inner rails for guiding the cars of a train thereupon, the parallel inner rails having an annular curve to form at least a partial loop; a set of parallel outer rails having a corresponding annular curve to form at least a partial loop, the set of parallel outer rails spaced from the parallel inner rails to accommodate the wheel of the cars of a train therebetween, one or more bracers spanning the parallel inner and outer rails for reinforcing, supporting or maintaining the spacing and/or shape of the parallel rails, the one or more bracers shaped to accommodate the cars of the train when travelling upon the rails in an upright or inverted orientation, the bracing comprises center bracing, C-bracing and/or spoke bracing reinforcing, supporting or maintaining the spacing and/or shape of the annular curve and/or the spacing of the inner and outer rails, wherein the dump loop section component has a dump loop section angle defined by the angular difference between the angle of entrance into the dump loop section component and the angle of exit from the dump loop section component; and wherein the dump loop section angle is sufficient to at least partially invert a car travelling therethrough to cause unloading of the contents of the car, and an underground collection shoot positioned below the dump loop section for collecting unloaded contents from the cars of the train.
20. A dump loop section component for a dump loop in a train system, the dump loop section component comprising: a set of parallel inner rails for guiding the cars of a train thereupon, the parallel inner rails having an annular curve to form at least a partial loop; a set of parallel outer rails having a corresponding annular curve to form at least a partial loop, the set of parallel outer rails spaced from the parallel inner rails to accommodate the wheel of the cars of a train therebetween, one or more bracers spanning the parallel inner and outer rails for reinforcing, supporting or maintaining the spacing and/or shape of the parallel rails, the one or more bracers shaped to accommodate the cars of the train when travelling upon the rails in an upright or inverted orientation, the bracing comprises center bracing, C-bracing and/or spoke bracing reinforcing, supporting or maintaining the spacing and/or shape of the annular curve and/or the spacing of the inner and outer rails, wherein the dump loop section component has a dump loop section angle defined by the angular difference between the angle of entrance into the dump loop section component and the angle of exit from the dump loop section component; and wherein the dump loop section angle is sufficient to at least partially invert a car travelling therethrough to cause unloading of the contents of the car.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0063] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which illustrative embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments and examples set forth herein nor should the invention be limited to the dimensions set forth herein. Rather, the embodiments herein presented are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art by way of these illustrative and non-limiting embodiments and examples. It will be understood to the person of skill in the art that many different forms and variations of the embodiments, examples and illustrations provided herein may be possible, and the various embodiments, examples, and illustrations provided herein should be construed as non-limiting embodiments, examples, and illustrations.
[0064] With reference initially to
[0065] With continued reference to
[0066] As herein illustrated, the lead car 16 has a trough 54 and opposing side plates 28a, 28b having a reduced distance between them for smooth entrance into opposing drive tires 32a, 32b of the drive station. The rear car 22 has a trough and opposing side plates 28a, 28b which may be at a reduced distance between them to reduce shock when the train 14 exits the opposing drive tires 32a, 32b of the drive station 30. The intermediate cars 24 coupled to the lead car 16 and the rear car 22 by the clevis type coupling has its trough aligned to produce an overall open trough with gaps 56 between cars. A flexible flap 58 extends over the gap 56 between the cars 16, 24, 22. The cars, each comprise of a semi-circle open trough and when joined or coupled together represents an open and continuous rigid trough for the entire length of the train. A flexible sealing flap attached near the front of the trailing car overlaps but is not attached to the rear of the lead car trough. A semi-circular trough is much better sealed with the flexible flap that other designs such as showed in U.S. Pat. No. 3,752,334. This allows the train to follow the terrain and curves without losing its sealed integrity as a continuous trough. The material to be transported in the train is effectively supported and sealed by this flap as the material weight is equally distributed maintaining the seal against the metal trough of the forward car. The long continuous trough can provide for simplified loading as the train can be loaded and unloaded while moving similar to a conveyor belt. This can be considered an advantage over the batch loading equipment requirements of a conventional railroad hopper or rotary dump car.
[0067] As mentioned above, the track 12 can include a dump loop section for unloading the contents of the cars of the train 14 in a predetermined area or location. A number of different styles of unloading of the cars exist including for example a bottom dump, a side dump and an inversion dump.
[0068] An example of an inversion dump setup for unloading of a car is shown in the side schematic view of
[0069] The tangential dump ramp and the exit ramp 129 communicate with the loop portion 128 with entrance and exit angles varying to adapt to the particular geometry of the solution used in a given dump loop application of the track.
[0070] The loop 128 may include an entrance angle at which the track 123 tangentially meets the inner track 124 of the loop 128 and may include an exit angle at which the outer track 126 tangentially meets the exit ramp 129. Typically, the entrance angle may range from level to more than 20?. The exit angle may range from level to more than 150?. It will be appreciated that the angles may change based on the setup, location and topography of the region in which the dump loop is situated as well as the power of the drive stations. The loop 128 may form a complete loop thereby reinverting the train into an upright position before exiting the loop. Alternatively, the train may be maintained in an inverted travelling state for an extended distance before being reinverted for loading. Leg extensions may be used to elevate the inverted track sections above the ground to accommodate the inverted cars so that they do not impact with the ground or topography.
[0071] One embodiment of a complete loop is shown with reference to
[0072] The diameter of the loop can be adjusted as needed based on the situation, for example the topography of the region and/or the length of the car selected. It some cases, it can be more effective or efficient to change the length of the car to accommodate the diameter of the loop as opposed to adjusting the diameter of the loop. The length of the car selected can be varied to optimize overall system costs or to accommodate the need for tight curves. The loop may have a 12 foot diameter for example as illustrated in
[0073] In general, each train system setup is a customized setup including rails and dump loops that are designed specifically for the topography of the location and the setup of the mine. Typically, each system is built off site and shipped to the site of end use where fabrication is completed. When adjustments are determined to be needed, the system is usually shipped back off-site, adjusted and sent back for final fabrication and completion until the engineering and order specifications are met. This requires intensive engineering, fabrication, man power and man hours to properly design, fabricate and adjust each system. Custom engineering of the dump loop components and sections for every installation adds engineering and fabrication costs and time to the project. Modular component design allows for simplification of these tasks. To overcome this downside and in an effort to reduce the time and costs needed to engineer, fabricate and establish a rail system or sections thereof, for example the dump loop section of a rail system, a modular dump loop and associated components has been engineered. Modular component design allows for simplification of these tasks
[0074] An example of one embodiment of a modular dump loop is shown schematically in
[0075] A detailed view of the modular dump loop section of
[0076] In an effort to reduce build time, costs and manpower needed to implement a dump loop for a train system, a modular dump loop section, such as for example the modular dump loop section of
[0077] As shown in
[0078] A plurality of braces may be used to reinforce, support and maintain the spacing and shape of the inner and outer rails. It will be appreciated that any number and orientation of the bracing may be implemented to reinforce, support and maintain the inner and outer rails as is needed based on the intended speed and weight of the train and the weight of the intended load to be carried. In the embodiment shown in
[0079] The ends of the parallel inner rails 214 may end in a substantially flat surface or flange 222 allowing for a connection point with the end of the rails of the dump ramp 204. Similarly, the parallel outer rails 212 may end in a substantially flat surface or flange 224 allowing for a connection point with the end of the rails of the exit ramp 206. The inner rails 214 may have a flange or substantially flat surface on their finishing ends allowing for connection to a support frame or the like for supporting the loop section 202.
[0080] In the embodiment shown in
[0081] The dump loop section 402 of
[0082] The dump loop section 502 of
[0083] It will be appreciated that although dump loop sections of 180?, 160?, 150? and 130? degrees have been illustrated, modular dump loops sections of other angles are within the concept of the invention and are contemplated by the inventors.
[0084] A further embodiment of a modular dump loop section is shown generally at 600 in
[0085] In addition, the outer rail 604 is designed for an exit of reduced angle, for example a 150? exit into the exit ramp and a modular outer rail extension 620 may be added to the outer rail to extended the outer rail, for example, to a horizontal position for horizontal exit from the dump loop section 600 into the exit ramp. In this way, the modular components may be prefabricated and simply put together and adjusted as needed to suit a given topography at the site of end use.
[0086] The dump loop section 600 may include the bracing components 608, 610, 612 and 614 as described above to reinforce, support and maintain the spacing and shape of the inner and outer rails and to mount the section 600 to a structural member, for example an A-frame. As outlined above, the outer rails 604 may also include a tapered end 606 and the bracing and the rails may include flanges or flat sections that allow for connection to other rails such as the exit ramp and the dump ramp or support frames or structures.
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[0088] The modular exit ramp 700 is shown as being generally flat but may be curved in the event that a curved exit ramp is desired or required based on the topology of the site.
[0089] One embodiment of modular dump ramp 800 is shown in
[0090] One embodiment of a modular inverted straight section 900 is shown in
[0091] Similarly to the inverted straight section 900 described above with reference to
[0092] It will be appreciated that the bracing components, connectors or mounts, as described herein are merely illustrative of examples of bracing components, connectors or mounts that may be incorporated into the modular rail sections to allow for reinforcing, support, maintain the spacing and shape of the rails, connection of the rail sections to each other or to legs or leg extensions. The placement and number of bracings, connectors or mounts may be altered, increased or reoriented without departed from the invention.
[0093] Described herein are various dump loops and components therefor that can form part of a rail transport system. It will be appreciated that embodiments, illustrations, and examples are provided for illustrative purposes intended for those skilled in the art, and are not meant to be limiting in any way. Various modifications, amendments, revisions, substitutions and changes may be made to the dump loops and components thereof that are within the scope and spirit of the invention.