CHILL-PROOFING COMPOSITE FILTER AIR AND RELATED METHODS
20180126356 ยท 2018-05-10
Inventors
- Robert Fleming (San Jose, CA, US)
- Scot BIRMINGHAM (San Francisco, CA, US)
- Nathan DIAS (San Jose, CA, US)
Cpc classification
B01J20/3204
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0407
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28069
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28057
PERFORMING OPERATIONS; TRANSPORTING
B01D37/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28061
PERFORMING OPERATIONS; TRANSPORTING
B01D39/06
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28083
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A chill-proofing composite filter aid may include a filtration component and an adsorption component including precipitated silica at least partially coating the filtration component. The composite filter aid may have a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers. A method for removing particles from a fluid may include providing a chill-proofing composite filter aid, pre-coating a filter element with the composite filter aid, and passing a fluid containing particles to be adsorbed through the coated filter element. A method of making a chill-proofing composite filter aid may include providing a filtration component, and at least partially coating the filtration component with an adsorption component including precipitated silica. The composite filter aid may have a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
Claims
1. A chill-proofing composite filter aid comprising: a filtration component; and an adsorption component comprising precipitated silica at least partially coating the filtration component, wherein the composite filter aid has a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
2. The composite filter aid of claim 1, wherein the filtration component comprises diatomaceous earth.
3. The composite filter aid of claim 1, wherein the composite filter aid has a pore volume of at least about 0.20 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
4. (canceled)
5. (canceled)
6. The composite filter aid of claim 1, wherein the composite filter aid has a pore volume of ranging from at least about 0.15 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
7. The composite filter aid of claim 1, wherein the composite filter aid has a pore volume of ranging from at least about 0.20 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
8. The composite filter aid of claim 1, wherein the composite filter aid has a pore volume of ranging from at least about 0.25 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
9. (canceled)
10. The composite filter aid of claim 1, wherein the average pore size of the composite filter aid is less than or equal to 15 nanometers.
11. (canceled)
12. (canceled)
13. The composite filter aid of claim 1, wherein the average pore size of the composite filter aid is between 3 nanometers to 12 nanometers.
14. (canceled)
15. The composite filter aid of claim 1, wherein the average pore size of the composite filter aid is between 5 nanometers to 15 nanometers.
16. (canceled)
17. (canceled)
18. The composite filter aid of claim 1, wherein the composite filter aid exhibits a chill haze reduction of at least 25%.
19-21. (canceled)
22. The composite filter aid of claim 1, wherein the adsorption component is precipitated in situ onto the filtration component.
23. The composite filter aid of claim 1, wherein the composite filter aid has a BET surface area of at least 50 m.sup.2/gram.
24. The composite filter aid of claim 1, wherein the composite filter aid has a BET surface area ranging from at least 50 m.sup.2/gram to 500 m.sup.2/gram.
25. (canceled)
26. The composite filter aid of claim 1, wherein the precipitated silica comprises silica gel.
27. A method for removing particles from a fluid, the method comprising: providing a chill-proofing composite filter aid comprising a filtration component, and an adsorption component comprising precipitated silica at least partially coating the filtration component, wherein the composite filter aid has a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers; pre-coating a filter element with the composite filter aid; and passing a fluid containing particles to be adsorbed through the coated filter element.
28. The method of claim 27, wherein the fluid includes beer.
29. The method of claim 27, wherein the filtration component comprises diatomaceous earth.
30. A method of making a chill-proofing composite filter aid, the method comprising: providing a filtration component; at least partially coating the filtration component with an adsorption component comprising precipitated silica, wherein the composite filter aid has a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
31. The method of claim 30, wherein the at least partially coating the filtration component with precipitated silica comprises precipitating the silica in situ onto the filtration component.
32. The method of claim 30, wherein the filtration component comprises diatomaceous earth.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated in and constitute a part of this description, illustrate several exemplary embodiments and together with the description, serve to explain the principles of the embodiments. In the drawings,
[0020]
[0021]
[0022]
[0023]
[0024]
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0025] Reference will now be made in more detail to a number of exemplary embodiments of the compositions and methods.
[0026] According to some embodiments, a chill-proofing composite filter aid may include a filtration component and an adsorption component including precipitated silica at least partially coating the filtration component. The composite filter aid may have a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers, as measured by nitrogen adsorption. According to a further aspect, the filtration component may include diatomaceous earth. As used herein, the term composite filter aid refers to a material including at least one filtration component and at least one adsorption component that are associated with one another. According to some embodiments, the composite filter aid may have properties significantly different from either the filtration component or adsorption component alone.
[0027] Without wishing to be bound by theory, it is believed that the above-noted combination of a composite filter aid having a pore volume of at east about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers, may result in more effective chill-proofing of fluids, such as, for example, beer. It is believed that this combination may result in adsorbing an increased or maximized amount of chili haze active proteins (i.e., proteins believed to cause chill haze), while not significantly adsorbing other desirable proteins, such as, for example, foam active proteins.
[0028] According to some embodiments, it may be possible to obtain such a combination by controlling the at least partial coating of the precipitated silica on the filtration component. For example, for embodiments in which the silica is precipitated in situ onto the filtration component (e.g., diatomaceous earth), the reaction (during and/or after the reaction) may be controlled by controlling one or more of the reaction pH, percentage of solids of the reaction, and the percentage of silica precipitated onto the filtration component, to achieve the desired combination of pore volume and average pore size.
[0029] Precipitated silicas are a form of amorphous, non-crystalline silicon dioxide (SiO.sub.2) that is typically porous. In some embodiments, the adsorption component may be a precipitated silica. In some embodiments, the adsorption component may be a silica gel. In some embodiments, the adsorption component may be a colloidal silica. In some embodiments, the adsorption component may be a fumed silica. In some embodiments, the adsorption component may be a silica fume. In some embodiments, the adsorption component can also be chosen from silicates. Non-limiting examples of suitable silicates include aluminosilicate, calcium silicate, and magnesium silicate. In still other embodiments, the adsorption component may include alumina. In some embodiments, the adsorption component may include an aluminosilicate. In some embodiments, the adsorption component may include a porous alumina.
[0030] According to some embodiments, the composite filter aid may have a pore volume of at least about 0.20 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers, as measured by nitrogen adsorption. For example, the composite filter aid may have a pore volume of at least about 0.25 cm.sup.3/gram at an average pore size ranging from 3 nanometers and 15 nanometers, or a pore volume of at least about 0.30 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
[0031] According to some embodiments, the composite filter aid may have a pore volume of ranging from at least about 0.15 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers. For example, the composite filter aid may have a pore volume of ranging from at least about 0.20 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers, a pore volume of ranging from at least about 0.25 cm.sup.3/gram to about 0.35 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers, or a pore volume of ranging from at least about 0.25 cm.sup.3/gram to about 0.30 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
[0032] According to some embodiments, the average pore size of the composite filter aid may be less than or equal to 15 nanometers. For example, the average pore size of the composite filter aid may be less than or equal to 12 nanometers, or less than or equal to 10 nanometers. According to some embodiments, the average pore size of the composite filter aid may be between 3 nanometers to 12 nanometers. For example, the average pore size of the composite filter aid may be between 3 nanometers to 10 nanometers. According to some embodiments, the average pore size of the composite filter aid may be between 5 nanometers to 15 nanometers. For example, the average pore size of the composite filter aid may be between 5 nanometers to 12 nanometers, or between 5 nanometers to 10 nanometers.
[0033] According to some embodiments, the composite filter aid may exhibit a chill haze reduction of at least 25%, For example, the composite filter aid may exhibit a chili haze reduction of at least 30%, at least 35%, or at least 40%. Chill haze reduction may be determined by the Chapon Test (ISO 5725 (1, 6)).
[0034] According to some embodiments, the adsorption component is precipitated in situ onto the filtration component. For example, the composite filter aid may be obtained by reacting a dispersion of water, the filtration component (e.g., diatomaceous earth), and sodium silicate with sulfuric acid to a pH of 8.5, and thereafter rinsing the material with water and drying. According to some embodiments, the reaction may be controlled to achieve a desired pore volume (e.g., an increased pore volume) in a desired pore size range. Such embodiments may result in a composite filter aid that has a desired pore volume in a pore size range that increases or maximizes chill haze reduction in fluids such as beer. For example, according to some embodiments, this may be achieved by controlling one or more of the reaction pH (during and/or after the reaction), the percentage of solids of the reaction, and the percentage of silica precipitated onto the filtration component (e.g., diatomaceous earth).
[0035] When performing nitrogen adsorption, specific surface area may be calculated using the BET (Brunauer-Emmett-Teller) theory, while pore size and pore volume may be calculated using the BJH (Barrett-Joyner-Halenda) theory.
[0036] The application of BET theory to a particular adsorbent component yields a measure of the material's specific surface area, known as BET surface area. BET surface area may be measured by any appropriate measurement technique known to those skilled in the art. In some embodiments, BET surface area is measured with a Gemini III 2375 Surface Area Analyzer, using nitrogen as the sorbent gas, from Micromeritics Instrument Corporation (Norcross, Ga., USA). As used herein, surface area refers to BET surface area, unless otherwise indicated.
[0037] According to some embodiments, the composite filter aid may have a BET surface area of at least 50 m.sup.2/gram. For example, the composite filter aid may have a BET surface area ranging from at least 50 m.sup.2/gram to 500 m.sup.2/gram, or ranging from at least 75 m.sup.2/gram to 250 m.sup.2/gram.
[0038] One technique for calculating pore size and pore volume is the Barrett-Joyner-Halenda (BJH) theory. The application of BJH theory to a particular adsorbent component yields a measure of the differential pore volume across a range of pore sizes. As used herein, pore volumes are calculated using the BJH theory unless otherwise indicated.
[0039] According to some embodiments, a large BET surface area of the adsorption component may permit the composite filter aid to reduce the number of particles and/or constituents that contribute to turbidity of the fluid. The composite filter aid may entrap particles and/or constituents from the unfiltered fluid, resulting in the filtered fluid having fewer particles and/or constituents. Further, the turbidity of a fluid filtered through the composite filter aids disclosed herein may be less than the turbidity of a fluid filtered through a simple mixture of an adsorption component and a filtration component, where the proportion of adsorption component to filtration component in the simple mixture is similar to, or even greater than, the proportion of adsorption component to filtration component of the composite filter aids disclosed herein. According to some embodiments, the turbidity of a fluid filtered through the composite filter aids disclosed herein may be less than the turbidity of a fluid filtered through a thermally-sintered or chemically-bonded composite of an adsorption component and a filtration component, where the proportion of adsorption component to filtration component in the thermally-sintered or chemically-bonded composite is similar to, or even greater than, the proportion of adsorption component to filtration component of the composite filter aids disclosed herein.
[0040] According to some embodiments, a method for removing particles from a fluid may include providing a chill-proofing composite filter aid. The composite filter aid may include a filtration component and an adsorption component including precipitated silica at least partially coating the filtration component. The composite filter aid may have a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers. The method may further include pre-coating a filter element with the composite filter aid, and passing a fluid containing particles to be adsorbed through the coated filter element. According to some embodiments of the method, the fluid includes beer, and the method includes removing particles from beer. According to some embodiments of the method, the filtration component includes diatomaceous earth. According to some embodiments of this method, the composite filter aid incorporated into this method may have any of the characteristics of the composite filter aids described herein.
[0041] According to some embodiments, a method of making a chill-proofing composite filter aid may include providing a filtration component, and at least partially coating the filtration component with an adsorption component including precipitated silica. The composite filter aid may have a pore volume of at least about 0.15 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers. According to some embodiments, the filtration component includes diatomaceous earth. According to some embodiments of this method, the composite filter aid incorporated into this method may have any of the characteristics of the composite filter aids described herein.
[0042] According to some embodiments of the method, the adsorption component is precipitated in situ onto the surface of the filtration component. As a result of such embodiments, while simple mixtures may segregate upon suspension (e.g., in fluid, conveyance, or transport), the filter aid composition including at least one composite filter aid may retain both its component adsorptive and filtration properties. The in situ precipitation of the adsorption component on the at least one filtration component may also have superior absorptive and filtration properties than a thermally sintered or chemically bonded composite, for example, because the in situ precipitation process may produce a filter aid including at least one composite filter aid, wherein the adsorbent component is distributed substantially evenly on the filtration component and may present a relatively larger surface area for adsorption. The larger surface area may permit the filter aid to adsorb a greater fraction of chill haze forming proteins, which may result in a lower turbidity level for the filtered fluid after aging.
[0043] According to some embodiments of the method, the at least partially coating the filtration component with precipitated silica includes precipitating the precipitated silica in situ onto the filtration component. Sodium silicate refers herein to any one of several compounds including sodium oxide (Na.sub.2O) and silica (SiO.sub.2). Such combinations may include, for example, sodium ortho silicate (Na.sub.4SiO.sub.4), sodium meta silicate (Na.sub.2SiO.sub.3), and sodium disilicate (Na.sub.2Si.sub.2O.sub.5). In some embodiments, the sodium silicate is a diatomite-based sodium silicate. In some embodiments, sodium silicate is substituted in whole or in part for at least one ammonium silicate and/or at least one alkali metal silicate, such as, for example, lithium, sodium, potassium, rubidium, and cesium silicates. Sodium silicate with a SiO.sub.2/Na.sub.2O ratio of about 3.2:1 and a concentration of 20% may be obtained, for example, from World Minerals, Inc. Sodium silicate with a SiO.sub.2/Na.sub.2O ratio of about 3:1 and a concentration of 34.6% may be obtained, for example, from PQ Corp.
[0044] Some embodiments of the method may include adding a sodium silicate solution to a filtration component suspension, raising the pH. The mass ratio of sodium silicate to the filtration component may be, for example, about 1:3, but other ratios are contemplated.
[0045] An acid, or a salt thereof, may then be added to the slurry in an amount sufficient to increase the acidity (i.e., reduce the pH) of the slurry to a pH range suitable for the precipitation of silica. Any suitable acid may be selected. In some embodiments, the acid may be sulfuric acid. In some embodiments, the acid may be phosphoric acid. In some embodiments, the acid may by hydrochloric acid, nitric acid, and/or acetic acid.
[0046] As the pH lowers, the slurry may be stirred periodically until gelling occurs. This may take about twenty-five to about sixty minutes, to a day or longer, depending on the acidity of the solution and the sodium silicate concentration in the slurry. The slurry may then be filtered. Water may be added to the suspension to aid filtration. The resulting cake may be washed with water. Then the cake may be dried until the excess fluid in the cake has evaporated. For example, the cake may be dried at a temperature ranging from about 110 degrees C. to about 350 degrees C., although the cake itself will remain at temperatures not much higher than 100 degrees C. during drying due to the presence of internal moisture.
[0047] The amount of the sodium silicate added may be chosen to control the pore size distribution in the composite filter aid. While increasing the percentage of precipitated silica generally acts to increase the filter aid material's ability to act as an adsorbent, it generally acts to decrease its ability to act as a filter material. Conversely, decreasing the percentage of precipitated silica generally acts to decrease the filter aid material's ability to act as an adsorbent while increasing its ability to act as a filter material.
[0048] According to some embodiments, the amount of the adsorption component in the composite filter aid may comprise from between about 5% to about 95% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise greater than about 10% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise greater than about 15% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise greater than about 25% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise less than about 40% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise less than about 50% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise from about 5% and about 40% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise from about 15% and 25% by weight of the total composite filter aid.
[0049] According to some embodiments, the amount of the filtration component in the composite filter aid may comprise from between about 5% to about 95% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise greater than about 25% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise greater than about 50% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise greater than about 70% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise less than about 80% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise less than about 90% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise from about 60% to about 95% by weight of the total composite filter aid. In some embodiments, the filtration component may comprise from about 75% to about 85% by weight of the total composite filter aid.
[0050] In some embodiments, the adsorption component may comprise from about 5% to about 40% by weight of the total composite filter aid, and the filtration component may comprise from about 60% to about 95% by weight of the total composite filter aid. In some embodiments, the adsorption component may comprise from about 15% to about 25% by weight of the total composite filter aid, and the filtration component may comprise from about 75% to about 85% by weight of the total composite filter aid. In some embodiments, the composite filter aid may comprise a greater amount by weight of the adsorption component than the filtration component.
[0051] After formation of the composite filter aid, according to some embodiments, the composite filter aid may then be mixed with at least one additional filtration component. The at least one additional filtration component may be chosen from any suitable filtration component previously known or hereinafter discovered, and may be either the same or different from the filtration component in the composite filter aid.
[0052] According to some embodiments, the method includes controlling at least one of pH, percentage of solids, and percentage of precipitated silica during precipitation of the precipitated silica onto the filtration component. According to some embodiments, the method includes controlling at least one of pH, percentage of solids, and percentage of precipitated silica after precipitation of the silica onto the filtration component. According to some embodiments, the method includes controlling at least one of pH, percentage of solids, and percentage of precipitated silica during and after precipitation of the silica onto the filtration component.
EXAMPLES
[0053] Four samples composite filter aids were prepared and tested to determine the pore volume as a function of average pore size. The four samples include a first sample (Sample A) consistent with exemplary embodiments disclosed herein, and three samples (Samples B-D) of conventional composite filter aids,
[0054] Sample A was also compared against a commercially available silica gel (Sample E) and two additional composite filter aid samples (Samples F and G).
[0055] Table 1 below shows relevant data for a number of filter aid samples. The data includes data related to the reactions forming the filter aid samples, including percentage of solids, the reaction pH, the post reaction pH adjustment, the percentage of precipitated silica, and the reaction time. The data also includes the chill haze (EBC) of the fluids (i.e., beer) in which the samples were tested, the percentage chill haze reduction of the sample and beer, the measured pore volume of the sample, the measured pore volume of the sample measured between 3 nanometers and 15 nanometers, and the full range pore size in nanometers.
TABLE-US-00001 TABLE 1 Post- Reaction Chill Chill Haze Pore Volume Pore Volume Fun range Reaction Reaction % Reaction Reaction pH Precipitated Time Haze Reduction (cm3/g) (cm3/g) Pore Size ID Solids pH adjust silica (hours) (EBC) (%) [1.7-300 nm] [3-15 nm] (nm) Control 39.16 Sample 1 8.5 0 20 4 24.85 36.5 0.150 0.098 10.95 Sample 2 15 8.5 0 20 24 26.18 33.1 0.170 0.116 10.86 Sample 3 15 8.5 8.5 20 4 25.26 27.1 0.168 0.120 9.04 Sample 4 15 8.5 8.5 20 24 25.85 25.4 0.180 0.132 8.23 Sample 5 13.5 8.5 6 20 4 21.23 38.7 0.218 0.152 7.48 Sample 6 15 8.5 6 20 4 23.42 40.2 0.234 0.148 6.48 Sample 7 15 8.5 6 20 24 22.75 34.3 0.210 0.150 6.80 Sample 8 17 8.5 6 20 4 21.00 39.4 0.206 0.146 6.39 Sample 9 8 8.5 6 40 4 20.31 48.1 0.355 0.305 6.98 Sample 10 10 8.5 6 40 4 20.73 47.1 0.358 0.313 7.41 Sample 11 12 8.5 6 40 4 20.9 46.6 0.382 0.312 8.41 Sample 12 13 8.5 6 40 4 20.54 47.5 0.402 0.314 9.51 100% Silica 19.63 49.9 1.130 0.410 15.8 Gel
[0056] As shown in Table 1, the Control is a calcined diatomaceous earth filter aid (Celite Standard Super Cel, available from Imerys Filtration Minerals, Inc.), which provides a comparison for Samples 1-12. Samples 1-12 include a filtration component (i.e., diatomaceous earth) having a silica precipitated in situ onto the filtration component according to different reaction parameters. Samples 1 and 2 were not subjected to post-reaction pH adjustment, but have different reaction times. Samples 3 and 4 were subjected to post-reaction pH adjustment to adjust the pH to 8.5 and according to different reaction times. Samples 5 and 6 have different reaction solids and underwent post-reaction pH adjustment to reduce the pH to 6. Samples 7 and 8 have different reaction solids and reaction times, with post-reaction pH adjustment down to 6. Samples 9 and 10 have different reaction solids with the same reaction times, with post-reaction pH adjustment down to 6 and a higher precipitated silica content (40%) relative to Samples 1-8 (20%). Samples 11 and 12 have different reaction solids with the same reaction times, with post-reaction pH adjustment down to 6 and a higher precipitated silica content (40%) relative to Samples 1-8 (20%).
[0057] As can be seen from the data of Table 1, the chill-haze reduction is highest in Samples 5-12, which have a pore volume of at least about 0.15 cm.sup.3/gram or greater at an average pore size between 3 nanometers and 15 nanometers. Samples 9-12, which include 40% precipitated silica, have the highest chill-haze reduction and have a pore volume of at least about 0.3 cm.sup.3/gram at an average pore size between 3 nanometers and 15 nanometers.
[0058]
[0059]
[0060]
[0061] Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the embodiments disclosed herein, it is intended that the specification and examples be considered as exemplary only.