PLIER TOOL
20180126517 ยท 2018-05-10
Inventors
- Jeremy Lefevre (Fismes, FR)
- Morel YANN (Belford, FR)
- Mohamed-Ali BEN RABAH (Paris, FR)
- Julien BAYLE (Besancon, FR)
Cpc classification
B26B17/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B7/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hand tool or plier including a plurality of lever arms, a number of jaws, a cam assembly and a cam follower. The plier tool provides efficient and comfortable transfer of energy from the human hand to the plier tool by utilizing an lever arm and at least part of the cam to generate a transformational increase in mechanical advantage and allow maximum amount of power to be derived from a hand squeezing action, and to do so with a minimum discomfort and strain to the hand because the strongest part of the hand squeezes the handles portions with the greatest travel.
Claims
1. A plier tool (100) comprising: a first lever arm (102) with a first jaw (110); a second lever arm (104) with a second jaw (114), wherein the first lever arm is pivotally coupled to the second lever arm by an intermediate pivot assembly (108) intermediate the ends of the first and second lever arms; a third lever arm (106) pivotally coupled to the first lever arm by a rear pivot assembly (118) distal the first jaw; and a cam assembly (116, 120) further comprising: a cam (120) on one of the second lever arm or the third lever arm and a cam follower (116) on the other of the second lever arm or the third lever arm and wherein the cam follower (116) is arranged to abut the cam (120), wherein the cam assembly is configured to change a force (F1) tending to close the first and third lever arms together into a force (F2) tending to close the first and second jaws with a mechanical advantage being at least partially proportional to the distance between the cam follower and the intermediate pivot assembly, and wherein at least part (120c) of the cam (120) is configured to generate a transformational increase in said mechanical advantage.
2. A plier tool (100) as claimed in claim 1, wherein at least a part (120a, 120c) of the cam (120) is configured to generate a progressive change in said mechanical advantage as the first (110) and second (114) jaws close.
3. A plier tool (100) as claimed in claim 1, wherein the at least part (120c) of the cam (120) is configured to generate a transformational increase in said mechanical advantage is inclined in respect of a component of travel of the cam follower (116) directed towards the rear pivot assembly (118).
4. A plier tool (100) as claimed in claim 1, wherein the at least part (120c) of the cam (120) is configured to generate a transformational increase in said mechanical advantage includes a curve (120c).
5. A plier tool (100) as claimed in claim 4, wherein the curve includes a concave curve (120c) bulging away from the cam follower (116).
6. A plier tool (100) as claimed in claim 4, wherein the curve (120c) is configured to generate a substantially constant transformational increase in said mechanical advantage.
7. A plier tool (100) as claimed in claim 6, wherein said transformational increase substantially doubles said mechanical advantage.
8. A plier tool (100) as claimed in claim 1, wherein the cam (120, 220) includes an end stop (120b) for the cam follower (116).
9. A plier tool (100) as claimed in claim 8, wherein the end stop includes a concave curve (120b) tangential to the cam (120).
10. A plier tool (100) as claimed in claim 1, wherein the cam (120) includes a substantially flat part (120a).
11. A plier tool (100) as claimed in claim 1, wherein the plier tool includes a spring (124) configured to urge the first (110) and second (114) jaws apart.
12. A plier tool (100) as claimed in claim 1, wherein the cam follower includes a bearing (116) configured to roll or slide along the cam (120).
13. A plier tool (100, 200) as claimed in claim 1, wherein cam (120) is configured on the third lever arm (106) and the cam follower (116) is configured on the second lever arm (104).
14. A plier tool (100) as claimed in claim 1, wherein the first lever arm (102) is relatively longer than the second lever arm (104).
15. A plier (100) comprising: a first lever arm (102) with a first jaw (110); a second lever arm (104) with a second jaw (114), wherein the first lever arm is pivotally coupled to the second lever arm by an intermediate pivot assembly (108); a third lever arm (106) pivotally coupled to the first lever arm by a rear pivot assembly (118); and a cam assembly (116, 120) further comprising a cam (120) on one of the second lever arm or the third lever arm and a cam follower (116) on the other of the second lever arm or the third lever arm and wherein the cam follower (116) is arranged to abut the cam (120), wherein the cam assembly is configured to convert a force (F1) tending to close the first and third lever arms together into a force (F2) tending to close the first and second jaws with a mechanical advantage being at least partially proportional to the distance between the cam follower and the intermediate pivot assembly, and wherein at least part (120c) of the cam (120) is shaped to generate a transformational increase in said mechanical advantage.
16. A plier tool (100) comprising: a first lever arm (102) with a first jaw (110); a second lever arm (104) with a second jaw (114), wherein the first lever arm is pivotally coupled to the second lever arm by an intermediate pivot assembly (108) intermediate the ends of the first and second lever arms; a third lever arm (106) pivotally coupled to the first lever arm by a rear pivot assembly (118) distal the first jaw; and a cam assembly (116, 120) comprising a cam (120) on one of the second lever arm or the third lever arm and a cam follower (116) on the other of the second lever arm or the third lever arm and wherein the cam follower (116) is arranged to abut the cam (120), wherein the cam assembly is arranged to translate a force (F1) tending to close the first and third lever arms together into a force (F2) tending to close the first and second jaws with a mechanical advantage being at least partially proportional to the distance between the cam follower and the intermediate pivot assembly, wherein at least part (120c) of the cam (120) is shaped to generate a transformational increase in said mechanical advantage.
17. A plier tool (100) as claimed in claim 1, wherein the plier tool includes a spring (124) arranged to urge the first (110) and second (114) jaws apart.
18. A plier tool (100) as claimed in claim 2, wherein the at least part (120c) of the cam (120) is configured to generate a transformational increase in said mechanical advantage is inclined in respect of a component of travel of the cam follower (116) directed towards the rear pivot assembly (118).
19. A plier tool (100) as claimed in claim 5, wherein the curve (120c) is configured to generate a substantially constant transformational increase in said mechanical advantage.
Description
IV. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Embodiments of the present invention shall now be described with reference to the accompanying drawings of which:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] Similar reference characters denote corresponding features consistently throughout the attached drawings.
V. DETAILED DESCRIPTION
[0039] With reference now to the drawings, in particular to
[0040] Referring to
[0041] Referring to
[0042] The minor limb of the first lever arm 102 includes a first cutting jaw 110 on one side of the intermediate pivot pin 108. The major limb of the first lever arm 102 includes a first lever arm gripping portion 112 on the other side of the intermediate pivot pin 108.
[0043] The minor limb of the second lever arm 104 includes a second cutting jaw 114 on one side of the intermediate pivot pin 108. The major limb of the second lever arm 104 extends from the other side of the intermediate pivot pin 108 towards the third lever arm 106 where it terminates with a freely rotatable bearing wheel 116. The first lever arm 102 and the second lever arm 104 cross each at the intermediate pivot pin 108 which is intermediate their ends. The first lever arm 102 is nearly twice as long as the second lever arm 104.
[0044] The third lever arm 106 has a roughly L-shape. For simplicity, the front of the pliers 100 is where the cutting jaws 110, 114 are located and the bottom of the pliers 100 is where the third lever arm 106 is located and rear and top of the pliers 100 should be construed accordingly. The rear end of the minor limb of the third lever arm 106 is pivotally coupled to an end of the first lever arm 102 by a rear pivot pin 118. The features of the third lever arm 106 are described in relation to a horizontal axis X-X and a vertical axis Y-Y which cross in the middle of the rear pivot pion 118. The major limb of the third lever arm 106 has a cut-out in the form of a profiled cam 120 for abutment with the wheel 116 and a third lever arm gripping portion 122 on the opposite side to the profiled cam 120 of the third lever arm 106. The profiled cam 120 is located about the middle of the major limb of the third lever arm 106. The third lever arm gripping portion 122 roughly spans the middle and the front end of the third lever arm 106. The first lever arm gripping portion 112 and the third lever arm gripping portion 122 may be held and squeezed by a user's hand. The plier tool further includes a spring 124 for urging the first lever arm 102 and the second lever arm 104, and consequently the first 110 and the second 114 cutting jaws, apart from each other to an open position.
[0045] The first 110 and second 114 cutting jaws can cut or grip objects like, for example, a wire or a plastic pipe 126. To do this, the first lever arm gripping portion 112 and the third lever arm gripping portion 122 are squeezed together with a closing force F1 shown as being effectively applied perpendicular to the axis X-X at a distance HW2 of approximately 82 mm from the axis Y-Y. The bearing wheel 116 bears against the profiled cam 120 at a point T1 to move the second lever arm 104 towards the first lever arm 102 and move the point T1 in a direction generally parallel to the axis X-X towards the rear pivot pin 118 and the axis Y-Y. As a result, the cutting angle diminishes as the first 110 and second 114 cutting jaws move toward each other towards a closed position.
[0046] As with the standard pair of pliers 10, a closing force F2 at the first 110 and second 114 cutting jaws of the pliers 100 is influenced by the closing force F1 between the first lever arm gripping portion 112 and the third lever arm gripping portion 122. However, with the pliers 100, the rate at which point T1 moves towards the axis Y-Y additionally influences the closing force F2, as is explained in more detail below.
[0047] Referring in particular to
[0048] The gradient of the profiled cam 120 at the lip 120a is about zero in relation to the axis X-X. The lip 120a is about 10 mm long.
[0049] The major curve 120c of the profiled cam 120 has a radius r1 of 54 mm measured from a point P1 located a distance p1Y of about 21 mm above the axis X-X and a distance p1X of about 19 mm in front of the axis Y-Y. The major curve 120c sweeps an arc angle of 33.7 about the point P1 from the lip 120a to the minor curve 120b. The gradient of the major curve 120c in respect of the axis X-X decreases steadily from an angle 1 of 58 where the lip 120a joins the major curve 120c; to an angle 2 of 43 at about the middle of the major curve 120c; and an angle 3 of 25 where the major curve 120c joins the minor curve 120b.
[0050] The minor curve 120b has a radius r2 of 6 mm measured from a point P2 located a distance p2Y of about 17.5 mm below the axis X-X and a distance p2X of about 47 mm in front of the axis Y-Y. The minor curve 120b extends tangentially from the major curve 120c where the gradient of the minor curve 120b in respect of axis X-X is the angle 3 of 25. From there, the minor curve 120b sweeps an arc angle of 90 about the point P2 in an anti-clockwise direction as it is shown in
[0051] A cutting operation will now be described in more detail although it could also apply to a gripping operation. As mentioned above, the first lever arm gripping portion 112 and the third lever arm gripping portion 122 are slowly squeezed together by closing force F2 at the start of a cutting operation. Movement of the third lever arm 106 is transferred to the second lever arm 104 by abutment between the profiled cam 120 and the bearing wheel 116 as it rolls along in a direction indicated by arrow V. As a result, the second lever arm 104 closes towards the first lever arm 106 in the direction of arrow CL.
[0052] The shape, particularly the gradient, of the profiled cam 120 modifies the velocity of arrow V (i.e. speed and/or direction) as the bearing wheel 116 rolls along the profiled cam 120. In doing so, the profiled cam 120 generates a transformational increase in the mechanical advantage of the closing force F1 in relation to the closing force F2 by superimposing an angular reduction ratio on movement of the third lever arm 106 in respect of the first lever arm 102. For example, an increase in gradient angle results in a steeper arrow V in respect of axis X-X and, consequently, greater movement of the third lever arm 106 is needed to swing the second lever arm 104 in the direction of arrow CL. This results in an increased angular reduction ratio expressed as slower closure of the first 110 and second 114 cutting jaws and a corresponding increase in the closing force F2. Conversely, a decrease in gradient angle results in a shallower arrow V in respect of axis X-X and, consequently, less movement of the third lever arm 106 is needed to swing the second lever arm 104 in the direction of arrow CL. This results in a decreased angular reduction ratio expressed as faster closure of the first 110 and second 114 cutting jaws and a corresponding decrease in the closing force F2. However, movement of the bearing wheel 116 towards the rear pivot pin 118 increases the leverage effect of the third lever arm 106 on the second lever arm 104 and increases the mechanical advantage of the closing force F1 in relation to the closing force F2 at the first 110 and second 114 cutting jaws.
[0053] Referring in particular to
[0054] Referring in particular to
[0055] Referring in particular to
[0056] Referring in particular to
[0057] Eventually, the bearing wheel 116 rolls from the major curve 120c to the minor curve 120b which acts as an end stop and prevents the wheel 116 from progressing any further towards the rear pivot point 118. The first 110 and second 114 cutting jaws are closed, the object 126 is severed in two pieces and the cutting operation is complete.
[0058] Now, the first 110 and second 114 cutting jaws are ready to release the object 126. To do this, the first lever arm gripping portion 112 and the third lever arm gripping portion 122 are released and the second lever arm 104 is free to pivot away from the first lever arm 102 in the direction of arrow OP. The reverse of the cutting operation occurs and the wheel 116 rolls back towards the lip 120a of the profiled cam 120.
[0059] In use, a closing force F1 applied by a user may be relatively constant and this is assumed to be so with the following description. As with a standard pair of pliers 10, the closing force F2 of the new design of pliers 100 acting upon the object 126 is a multiple of the closing force F1. However, with the pliers 100, the closing force F2 is proportional to a combination of the magnitude of the closing force F1, the gradient of the profiled cam 120 in abutment with the bearing wheel 116 (i.e. point T1 the where closing force F1 is transferred from the third lever arm 106 to the second lever arm 104) and the proximity of point T1 to the rear pivot pin 118. The profiled cam 120 is configured to produce a distinctly increased, steady closing force F2 at the first 110 and second 114 cutting jaws.
[0060] Returning to
[0061] Returning to
[0062] Referring in particular to
[0063] The new design of pliers 100 provides efficient and comfortable transfer of energy from the human hand to the cutting jaws 110, 114. Additionally, the pliers 100 benefit from the profiled cam 120 which has been optimised to provide a distinct step change, or transformational increase, in the closing force F2 which is relatively consistent across a common range of wire diameters of up to 3 mm.
[0064] Referring to
[0065] The pliers includes a first lever arm 202, a second lever arm 204 and a third lever arm 206. The first lever arm 202 and the second lever arm 204 are pivotally coupled to each other by an intermediate pivot pin 208. The minor limb of the first lever arm 202 includes a first cutting jaw 210 on one side of the intermediate pivot pin 208. The major limb of the first lever arm 202 includes a first lever arm gripping portion 212 on the other side of the intermediate pivot pin 208.
[0066] The minor limb of the second lever arm 204 includes a second cutting jaw 214 on one side of the intermediate pivot pin 208. The major limb of the second lever arm 204 extends from the other side of the intermediate pivot pin 208 towards the third lever arm 206 where it terminates with a freely rotatable bearing wheel 216. The first lever arm 202 and the second lever arm 204 cross each at the intermediate pivot pin 208 which is intermediate their ends. The first lever arm 202 is nearly twice as long as the second lever arm 204.
[0067] The third lever arm 206 has a roughly L-shape. The rear end of the minor limb of the third lever arm 206 is pivotally coupled to an end of the first lever arm 202 by a rear pivot pin 218. The features of the third lever arm 206 are described in relation to a horizontal axis X-X and a vertical axis Y-Y which cross in the middle of the rear pivot pion 218. The major length of the third lever arm 206 has a straight cam 220 for abutment with the bearing wheel 216 and a third lever arm gripping portion 222 on the opposite side to the straight cam 220 of the third lever arm 206. The straight cam 220 is located along the major limb of the third lever arm 206. The third lever arm gripping portion 222 roughly spans the middle and the front end of the third lever arm 206. The first lever arm gripping portion 212 and the third lever arm gripping portion 222 may be held and squeezed by a user's hand. The plier tool further includes a spring 224 for urging the first lever arm 202 and the second lever arm 204, and consequently the first 210 and the second 214 cutting jaws, apart from each other to an open position.
[0068] The first 210 and second 214 cutting jaws can cut or grip an object 226 like, for example, a wire or a plastic pipe. To do this, the first lever arm gripping portion 212 and the third lever arm gripping portion 222 are squeezed together with a closing force F1 shown as being applied at a distance HW3 of approximately 82 mm from an axis Y-Y though the rear pivot pin 218. The bearing wheel 216 bears against the straight cam 220 at a point T2 to move the second lever arm 204 towards the first lever arm 202 and move point T2 in a direction V generally parallel to the axis X-X towards the rear pivot pin 218 and the axis Y-Y. As a result, the cutting angle diminishes as the first 210 and second 214 cutting jaws move toward each other towards a closed position.
[0069] As with the standard pair of pliers 10, a closing force F2 at distance C3 from the intermediate pivot pin 208 along the first 210 and second 214 cutting jaws is influenced by the closing force F1 between the first lever arm gripping portion 212 and the third lever arm gripping portion 222. As with the new design of pliers 100, the rate at which point T2 moves towards the axis Y-Y additionally influences the closing force F2.
[0070] The gradient of the straight cam 220 is about zero in relation to the axis X-X. The straight cam 220 extends along the major limb of the third lever arm 206 facing the bearing wheel 220. If, for example, the pliers 200 is cutting a wire 226 having a diameter of between 0.1 mm and 5 mm, the bearing wheel 116 rolls along the straight cam 220 towards the rear pivot pin 218 with arrow V approximately parallel to the axis X-X. This steadily increases the leverage effect of movement of the first 202 and third 206 lever arms in respect of movement of the first 210 and second 214 cutting jaws and the object 226 is cut with a steadily increasing closing force F2. In absence of any change to the gradient angle at the point T2 of contact between the bearing wheel 116 and the straight cam 220, the arrow V remains approximately parallel to the axis X-X (i.e. gradient angle of 0 in respect of the axis X-X). Thus, there is no modulation of the leverage effect of the third lever arm 106 on the second lever arm 104 to maintain a largely constant closure force F2 and closing speed at the first 110 and second 114 cutting jaws. Instead, the increase in leverage effect of the third lever arm 106 on the second lever arm 104 steadily increases the angular reduction ratio and the mechanical advantage of the pliers 200. This results in a marked increase in the closing force F2 from 300 N, when cutting an object 226 with a diameter of 5 mm, up to 850 N, when cutting an object 226 with a diameter of 0.1 mm, as is shown in
[0071] The present invention can be applied to a bolt cropper or other lever-action squeeze type hand tool like, for example, a snip shears for sheet metal. In the case of the bolt cropper, an intermediate jaw bracket across the first and second jaws is substituted for the sole intermediate pivot pin 108 of the new design of pliers 100. The bolt cropper's first lever arm is pivotally coupled to the jaw bracket by a first pivot pin and the second lever arm is pivotally coupled to the jaw bracket by a second pivot pin. Otherwise the bolt cropper comprising the present invention may be substantially the same as the new design of pliers and, in particular, may comprise a bearing wheel arranged at an end of the second lever arm and a profiled cam arranged upon a third lever arm. The bolt cropper may comprise a spring for urging the first lever arm and the second lever arm, and the first and the second cutting jaws, apart from each other to an open position.
[0072] As a person skilled in the art will understand, the bolt cropper's jaw bracket provides a greater leverage effect needed to cut bolts instead of wires or plastic pipes. Thus, the bolt cropper's profiled cam may be curved in its own particular way to modulate the bolt cropper's already greater leverage effect in a way that produces a largely constant closure force and closing speed at the first and second cutting jaws. The same may be the case with other lever-action squeeze type hand tools where the profiled cam may be curved in another particular way to modulate the hand tool's particular leverage effect.
[0073] Respective features of the illustrated embodiments may be combined in a different combinations as required by particular circumstances or preferences so as to provide the functionality of an adjustable plier.
[0074] It should be understood, therefore, that the invention is not limited to the specific embodiments disclosed herein, and that modifications and other embodiments of the invention are intended to be included within the scope of the invention. Those skilled in the art should now appreciate that various adaptations and modifications of the example and alternative embodiments described above can be configured without departing from the scope and spirit of the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.