SYSTEMS AND METHODS FOR TRANSFERRING GRANULAR MATERIAL
20180127221 ยท 2018-05-10
Assignee
Inventors
Cpc classification
B60P1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Embodiments described herein include systems and methods for safely and efficiently transferring granular material from a container. An example system can include a container for transporting granular material that includes a valve positioned to discharge the granular material from the container. The system can also include a frame shaped to receive and support the container. The system can further include an actuator mounted to the frame and oriented such that actuation of the actuator causes the valve of the container to be opened. Finally, the system can include a conveyor positioned to receive granular material from the container when the valve of the container is opened.
Claims
1. A method of transferring granular material, comprising: positioning a container for transporting granular material on a transport vehicle, wherein the container includes a slidable valve, and wherein the transport vehicle includes a frame associated with the transport vehicle; accessing the slidable valve via an actuator, wherein the actuator is mounted to the frame associated with the transport vehicle; and as a result of accessing the slidable valve, causing the granular material to exit the container onto a conveyor.
2. The method of claim 1, wherein the actuator is a pair of actuators that are calibrated to one another.
3. The method of claim 1, further comprising installing a structural member on the transport vehicle, wherein the frame comprises the structural member.
4. The method of claim 3, wherein the actuator is at least one of: a machine-screw actuator, ball-screw actuator, electric actuator, pneumatic actuator, and hydraulic actuator.
5. The method of claim 1, wherein accessing the slidable valve comprises displacing a spring-loaded disk along a shaft having an axis oriented perpendicular to a base of the container.
6. The method of claim 1, wherein the actuator is coupled to a member, and wherein the member is rotatably mounted to the frame of the transport vehicle.
7. The method of claim 1, wherein the transport vehicle is at least one of: a truck, a trailer, a rail car, and a sand-handling apparatus.
8. A system for transferring granular material, comprising: a container for transporting granular material, the container comprising a central vertical axis and a valve positioned to discharge granular material from the container, the valve having a valve plate that opens by sliding along the central vertical axis of the container, wherein the valve plate is biased toward a closed position by a coil spring that applies a force in a direction parallel to the central vertical axis; a frame of a vehicle, shaped to receive and support the container; and an actuator mounted to the frame, wherein the actuator is oriented such that actuation of the actuator causes the valve of the container to be opened by sliding the valve plate along the central vertical axis.
9. The system of claim 8, further comprising a conveyor positioned to receive granular material from the container, and wherein causing the valve of the container to be opened causes the granular material to be discharged from the container to the conveyor.
10. The system of claim 8, wherein the actuator is a plurality of actuators that are configured to act in unison with one another.
11. The system of claim 8, wherein the actuator is a linear actuator.
12. The system of claim 8, wherein the actuator is at least one of: a machine-screw actuator, ball-screw actuator, electric actuator, pneumatic actuator, and hydraulic actuator.
13. The system of claim 8, wherein the frame is a component of a truck, trailer, rail car, or sand-handling apparatus.
14. The system of claim 8, wherein the actuator is coupled to a member, and wherein the member is rotatably mounted to the frame.
15. The system of claim 8, wherein the valve opens and closes via linear movement of the valve plate.
16. A system for receiving granular material from a container having a central vertical axis and a valve having a valve plate that opens by sliding along the central vertical axis of the container, wherein the valve plate is biased toward a closed position by a coil spring that applies a force in a direction parallel to the central vertical axis, comprising: a frame of a vehicle, shaped to receive and support the container; an actuator mounted to the frame, wherein the actuator is positioned such that actuation of the actuator causes the valve of the container to be opened by sliding the valve plate along the central vertical axis; and a conveyor positioned to receive granular material from the container.
17. The system of claim 16, wherein the frame is shaped to receive and support a plurality of containers.
18. The system of claim 16, wherein the vehicle is a truck, trailer, rail car, or sand-handling apparatus.
19. The system of claim 16, further comprising a member coupled to the actuator and the frame, wherein causing the valve of the container to be opened further comprises applying force through the member to the valve.
20. The system of claim 16, further comprising a plurality of actuators mounted to the frame, and a plurality of members, wherein each member is coupled to an actuator and to the frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate various embodiments and aspects of the present invention. In the drawings:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Reference will now be made in detail to the present exemplary embodiments, including examples illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
[0026] In a first example depicted in
[0027] The containers 130 can be loaded onto the truck 110 using a forklift, crane, lift, MOBICON lift, or any other lifting mechanism. For example, each container 130 can be shaped to accept the lifting prongs of a forklift, such that the container 130 can be lifted and moved without the use of a larger piece of machinery such as a crane. Each container 130 can be placed on the trailer of the truck 110 and then secured with tie-down straps or fasteners. The containers 130 can also be secured to one another to prevent tipping over.
[0028] As shown in
[0029] In this example, the conveyor system 120 also includes a dispersing section 124. The dispersing section 124 can include a section of conveyor belt 122 that is oriented at an inclined angle with respect to the ground, or can include an additional conveyor belt inclined with respect to the ground and the other conveyor belt 122. The dispersing section 124 can also include an adjustable nozzle 126 that can be oriented in a variety of directions, such that an operator can control the process of dispersing proppant in a precise manner. The nozzle 126 can be adjustable by hand or by an actuation mechanism controlled by an operator.
[0030] To unload the proppant from the containers 130, the truck 110 can include one or more actuation mechanisms 150. In some examples, each container 130 is associated with one actuation mechanism 150. In other examples, the truck 110 includes more than one actuation mechanism 150 for each container 130. Any number of actuation mechanisms 150 can be used.
[0031] The actuation mechanism 150 can be mounted to a frame 140 of the truck 110 in one example. As explained above, the frame 140 of the truck can include any structural component of the truck 110, or any component attached to a structural component of the truck 110, and is not limited to the automotive definition of a frame. For example, a frame 140 can include a trailer bed, a hook attached to a trailer, a strut or support beam, an axle, or any other structural component of the truck 110. In the example of
[0032] The actuation mechanism 150 can be mounted to the frame 140 in one or more locations. In the example of
[0033] When deployed, the actuator 152 can extend in an axial direction, applying force to the actuation member 154 via the rotatable coupling 157. By applying force to the actuation member 154, the actuator 152 can cause the actuation member 154 to rotate about the second mount 156. As a result of this rotation, a distal end of the actuation member 154 can contact a valve 132 of an associated container 130, applying sufficient force to open the valve 132. In the example of
[0034] Other types of valve 132 operation are also possible. In one example, the valve 132 is hinged such that the valve 132 opens by rotating about a hinge. In that example, the valve 132 can be opened by rotating the valve 132 upward, such that it extends further into the container 130, or downward, such that it extends toward the ground. In either case, the valve 132 would allow granular material to exit the container 130. In another example, the valve 132 is slidable in a horizontal direction, such as in a direction parallel to the support member 134 or the frame 140. Any type of valve 132 can be used, and the actuation mechanism 150 can be adjusted such that actuation of the actuator 152 causes the valve 132 to open.
[0035] Any type of actuator 152 can be used to open the valve 132. For example, the actuator 152 can include, but is not limited to, a machine-screw actuator, ball-screw actuator, electric actuator, pneumatic actuator, or hydraulic actuator. The actuator 152 can include a connector to receive a source of energy, such as electricity or compressed air/fluid, or both. The actuator 152 can also include a connector to receive a control signal from an operator. In a simple example, a button is provided near the actuator that, when pressed, causes the actuator to move from a first position to a second position, or vice versa.
[0036] In a more sophisticated example, a plurality of actuators 152 are tied together such that the actuators 152 work in conjunction with one another. For example, an electrical control signal can be sent to four actuators 152, with each actuator 152 positioned to open a valve 132 of a separate container 130. With a single press of a button, a control signal can be sent to all four actuators 152, causing each valve 132 to be opened simultaneously. In examples where the conveyor 122 is configured to handle the output of only one container 130 at a time, the electrical signal can be staged such that the containers 130 open sequentially.
[0037] In another example, each valve 132 is opened by a pair of actuation mechanisms 150. In that example, an electrical control signal can cause a pair of actuators 152 to operate simultaneously, such that the valve 132 experiences equal forces from each actuation mechanism 150. Additionally, the actuators 152 within a pair of actuation mechanisms 150 can by hydraulically paired, or balanced, with one another. For example, two hydraulic actuators 152 can include a fluid connection between one another, such that each actuator 152 experiences the same hydraulic pressure relative to one another. The fluid connection can equalize pressure differences across the multiple actuators 152. A similar fluid connection can link more than two actuators 152, such as in an example where three, four, or more actuators are used to open each valve 132. In examples where multiple containers 130 are to be emptied simultaneously, fluid connections can be used to link some or all of the hydraulic actuators 152 associated the various containers 130.
[0038] The actuation mechanism 150 depicted in
[0039] The containers 130 can be coupled directly to the hoppers 250 or can be attached to a portion of the frame 240 such that the containers 130 are aligned with the hoppers 250. In some examples, a hopper 250 can be considered a portion of the frame 240 of the sand-dispersing vehicle 210. In other examples, the hoppers 250 can be removed from the sand-dispersing vehicle 210 and the containers 130 can simply interface with the frame 240.
[0040] The sand-dispersing vehicle 210 can also include a conveyor belt 260 located underneath the hoppers 250, positioned to received granular material dispersed from the containers 130. In some examples the sand-dispersing vehicle 210 can include a secondary conveyor belt 262, positioned at an angle such that the granular material is carried up toward an adjustable nozzle 264 that can be used to direct the granular material as it exits the vehicle 210. In some examples, the nozzle 264 can include a hose, pipe, or tube that connects to the nozzle and allows for even more precise placement of the granular materialsuch as within an intermediate storage vehicle or a different sand-dispersing vehicle 210.
[0041] Similar to the example of
[0042]
[0043] The sand-dispersing vehicle 210 of
[0044] The upper frame 340 can be a lattice of structural members that can be coupled to the sand-dispersing vehicle 210. For example, the upper frame 340 can be coupled to the sand-dispersing vehicle 210 via fasteners, welds, interlocking joints, or any other method of coupling. For implementations where the sand-dispersing vehicle 210 is intended to be used for multiple purposes, removable fasteners can be used such that the upper frame 340 can be installed and removed whenever it is convenient to do so.
[0045] In one example, a method for transporting granular material includes installing an upper frame 340 on a sand-dispersing vehicle 210. Installing the upper frame 340 can include, for example, assembling the frame 340, lifting the frame 340, placing the frame 340 on the sand-dispersing vehicle 210such as on the body 310 portion of the sand-dispersing vehicle 210and coupling the frame 340 to the sand-dispersing vehicle 210. In some examples one or more forklifts, cranes, or other heavy equipment can be used to lift and maneuver the upper frame 340. Traditional fastening methods can be used to secure the upper frame 340 to the sand-dispersing vehicle 210.
[0046] Once the upper frame 340 is installed on the sand-dispersing vehicle 210, the containers 130 can be place on the upper frame 340. In one example, this involves lifting each container 130, using a forklift, crane, or other heavy equipment, from a first location and placing each container 130 on the upper frame 340. In some examples, the containers 130 can be placed on the body 310 with the upper frame 340 provided for additional support or for a location to attach actuation mechanisms 370. In some examples, actuation mechanisms 370 are included with the upper frame 340, such that installing the upper frame 340 also includes installing actuation mechanisms 370 configured to operate the valves 132 of the respective containers 130.
[0047] With the containers 130 secured to the sand-dispersing vehicle 210 via the upper frame 340, the actuation mechanisms 370 can be utilized to release granular material from the containers 130 in a manner similar to that described with respect to
[0048] Opening the valves 132 of the containers 130 causes the granular material within the containers 130 to flow into the body 310 of the sand-dispersing vehicle 210. For example, this process can fill the hoppers 250 of the sand-dispersing vehicle 210. In some cases, the hoppers 250 can be opened while the valves 132 are opened, allowing the granular material to flow down to the conveyor belt 260 for further transport. In another example, the hoppers 250 can remain closed, such that the sand-dispersing vehicle 210 is filled and can be moved to another location to disperse the material.
[0049] The hoppers 250 can be positioned such that they empty the contents of the sand-dispersing vehicle 210, such as the granular material from the containers 130, onto a conveyor belt 260. The conveyor belt 260 can transport the material to a secondary conveyor belt 262, which leads to a nozzle 264 that directs the flow of material from the sand-dispersing vehicle 210. In some examples, a hose can be attached to the nozzle 264 to further direct the material as it leaves the sand-dispersing vehicle 210. For example, the hose can direct the granular material down a wellbore.
[0050]
[0051] While the lower support member 134 and the base plate 450 are depicted as substantially flat or planar in
[0052] The valve 132 can be slidable along a post 410 that can be fixed or coupled to the lower support member 134. The post 410 can be welded to the lower support member 134, or multiple lower support members 134, in an example. A spring 420 can be provided around the post 410, with one side of the spring 420 abutting the valve plate 470 while the other side of the spring 420 abuts an end cap 430. The end cap 430 can be fixed or removable and is intended to retain the spring 420 on the post 410. The valve plate 470 can include an aperture in its center, through which the post 410 can extend. As a result, the valve plate 470 can slide up and down the post, with the spring 420 biasing the valve 132 toward a closed position.
[0053] The valve 132 is depicted as substantially flat or planar in
[0054] Sliding the valve plate 470 up the post 410, toward the end cap 430, can cause any granular material in the container 130 to flow out of the valve. This material would not be blocked by the lower support member 134 in the example embodiments of
[0055] In the example of
[0056] More specifically,
[0057] In
[0058] In particular, the actuators 152 of
[0059]
[0060] Similar to the previous examples, the actuators 152 of
[0061] While
[0062]
[0063] Stage 520 of the method can include accessing the vertical disk valve via at least one actuator. The actuator can be mounted to the frame of the transport vehicle, including an upper or lower frame, including a hopper, a frame of a truck or trailer, or any other structural support member.
[0064] Stage 530 of the method can include, as a result of accessing the vertical disk valve, causing the granular material to exit the container onto a conveyor. In some examples, the granular material exits the container, enters a hopper or other intermediary storage device, and then is deposited onto the conveyor. Both of these options are encompassed by the method depicted in
[0065] Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.