Drain Water Receiver
20180127953 ยท 2018-05-10
Assignee
Inventors
Cpc classification
E03C2001/005
FIXED CONSTRUCTIONS
A47L15/4225
HUMAN NECESSITIES
A47L15/4291
HUMAN NECESSITIES
C02F2103/002
CHEMISTRY; METALLURGY
Y02A20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D35/26
PERFORMING OPERATIONS; TRANSPORTING
B01D35/027
PERFORMING OPERATIONS; TRANSPORTING
B01D41/00
PERFORMING OPERATIONS; TRANSPORTING
B01D29/60
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a new approach to decreasing water use, energy consumption, chemical use and sewage expense in commercial kitchen operations by reusing drain water and recovering the heat energy, thereby reducing operation costs. The invention, however, is not limited to kitchen operations, it could be applied to other operations that produce greywater and could benefit from reusing water and resources.
Claims
1. a drain water receiver comprising a receiving tank; an inlet port integral to the upper portion the receiving tank through which drain water enters the receiving tank; an overflow port, fluidly coupled to the inlet port, integral to the receiving tank at a position vertically lower than the centerline of the inlet port for discharging excess drain water whereby preventing drain water from exiting through the inlet port; a pump vertically oriented for distributing drain water from the receiving tank to an outside source for reuse; an intake system is plumbed to the receiving tank at the receiving tank's lowest point, whereby drain water from the receiving tank gravity flows into the intake system, the centerline of the intake system is lower than the centerline of the overflow port, the pump is mounted to the intake system at substantially a right angle; a primary filter having a screen and a support within the receiving tank, attached to the receiving tank whereby solids of a specified size entering the inlet port are captured and the drain water diffused, the screen location is higher than the overflow port centerline and lower than the inlet port centerline; a drain port integral to the receiving tank whereby drain water is evacuated from the receiving tank for emptying or cleaning the drain water receiver, the centerline of the drain port is lower than the centerline of the overflow port.
2. The drain water receiver of claim 1, further comprising a secondary filter having a screen within the receiving tank for capturing particles that escaped the primary filter, acting as a slosh shield, and diffusing the drain water, the primary filter is located between the inlet port and the secondary filter, and the secondary filter is located between the primary filter and the intake.
3. The drain water receiver of claim 2, wherein the secondary filter is a cage screen within the receiving tank acting as a secondary filter near the intake.
4. The drain water receiver of claim 2, wherein the secondary filter further comprises a wall that sits nearly flush with the receiving tank base but is not affixed to the base whereby drain water enters that intake at low water levels and acts as a slosh shield to prevent false liquid level readings.
5. The drain water receiver of claim 2, wherein the secondary filter comprises a plurality of filter holes sized to prevent solids that are detrimental to the pump from entering the pump.
6. The drain water receiver of claim 1, wherein the tank is configurable as to dimension.
7. The drain water receiver of claim 1, wherein the inlet port, the overflow port and the drain port are configurable on the vertical axis and horizontal axis of the drain water receiver, so long as the centerline of the overflow port is lower than the centerline of the inlet port and the centerline of the drain port is lower than the centerline of the overflow port.
8. The drain water receiver of claim 1, wherein drain water is gravity fed into the inlet port.
9. The drain water receiver of claim 1, further comprising a liquid level sensing device configured to turn the pump on an off at specified liquid levels.
10. The drain water receiver of claim 1, further comprising two or more liquid level sensing devices to provide a high water and low water data set to indicate the bandwidth of greywater available in the receiving tank.
11. The drain water receiver of claim 1, further comprising a bypass system meaning a return line plumbed from the receiving tank to the pump wherein the return line is optimized such that the pump runs at a minimum continuous stable flow prolonging the life of the pump.
12. The drain water receiver of claim 1, further comprising a bypass system meaning a three-way valve system allowing for on demand drain water from the receiving tank.
13. The drain water receiver of claim 1, further comprising an external control system wherein the pump is controlled remotely by either a panel hardwired to the pump or wirelessly with a digital device.
14. The drain water receiver of claim 1, wherein the primary filter screen has an angle between approximately parallel to approximately 45 degrees relative to the receiving tank base.
15. The drain water receiver of claim 14, wherein the receiving tank further comprises an opening for readily removing the primary filter screen at its highest point on the vertical axis for cleaning.
16. The drain water receiver of claim 14 wherein the primary screen having a plurality of filter holes to capture particulate matter and optimize drain flow.
17. The drain water receiver of claim 14 wherein primary filter support further comprises a vertical support.
18. The drain water receiver of claim 14 wherein the vertical support has a top, a bottom, and a wall, the vertical support is substantially z shaped, the top is substantially at a right angle to the wall, the bottom is substantially at a right angle to the wall, the top extends along the horizontal axis in the opposite direction that the bottom extends, the wall has perforations or cutout openings across its face, the top face is seamed the top interior of the receiving tank, the bottom is a support for the primary filter screen.
19. The drain water receiver of claim 1, wherein the base of the receiving tank is sloped such that the lowest point of the receiving tank is substantially at the midline.
20. The drain water receiver of claim 1, further comprising a heat exchanger within the receiving tank for either capturing cold energy or heat energy from drain water in the receiving tank.
21. The drain water receiver of claim 1, further comprising a cleaning port.
22. The drain water receiver of claim 21, wherein the cleaning port comprises a removable door located at the top of the receiving tank.
23. The drain water receiver of claim 1, wherein the receiving tank further comprises baffling for supporting for the tank and the cleaning ports and diffusing incoming drain water, and acting as a slosh guard, the baffling having openings for cleaning, and water flow.
24. The drain water receiver of claim 1, wherein the receiving tank further comprises feet and anchoring points.
25. The drain water receiver of claim 1, wherein drain water receiver is substantially stainless steel.
26. The drain water receiver of claim 1, wherein the inlet port, the overflow port and the drain port are 2 inch NPT fittings.
27. A drain water receiver comprising a receiving tank having a base sloped such that the lowest point of the receiving tank is substantially at the midline; an inlet port integral to the upper portion the receiving tank through which drain water enters the receiving tank; an overflow port, fluidly coupled to the inlet port, integral to the receiving tank at a position vertically lower than the centerline of the inlet port for discharging excess drain water whereby preventing drain water from exiting through the inlet port; a pump vertically oriented for distributing drain water from the receiving tank to an outside source for reuse; an intake system having a manifold plumbed to the receiving tank at the receiving tank's lowest point, whereby drain water from the receiving tank gravity flows into the intake system, the centerline of the intake system is lower than the centerline of the overflow port, the pump is mounted to the intake system at substantially a right angle; a primary filter having a screen, a vertical support and a horizontal support, the screen having a plurality of filter holes to capture particulate matter and optimize drain flow, the vertical support and the horizontal support within the receiving tank and attached to the receiving tank for holding the screen, the screen location is higher than the overflow port centerline and lower than the inlet port centerline, the primary filter screen has an angle between approximately parallel to approximately 45 degrees relative to the receiving tank base; an opening for readily removing the primary filter screen at its highest point on the vertical axis for cleaning; a secondary filter having a cage screen within the receiving tank for capturing particles that escaped the primary filter, acting as a slosh shield to prevent false liquid level readings, and diffusing the drain water, the cage screen having a plurality of filter holes sized to prevent solids detrimental to the pump from entering the pump, the base of the cage screen sits nearly flush with the interior of the receiving tank base but not affixed whereby low levels of drain water enter the intake, the primary filter is located between the inlet port and the secondary filter, and the secondary filter is located between the primary filter and the intake; a drain port integral to the receiving tank whereby drain water is evacuated from the receiving tank for emptying or cleaning the drain water receiver, the centerline of the drain port is lower than the centerline of the overflow port; a control system having a liquid level sensing devices for communicating the drain water level in the receiving tank, to a control for powering on and off the pump, the liquid level sensors are located between the intake system and the secondary filter; a cleaning port having readily removable doors located at the top of the receiving tank; a baffling support affixed to the inside of the receiving tank on either sides of the cleaning port, with cutout openings at the base for water flow, and center cutout openings for access to the tank for cleaning, the baffling diffuses incoming drain water, and acts as a slosh guard.
28. The drain water receiver of claim 27, wherein the tank is configurable as to dimension.
29. The drain water receiver of claim 27, wherein the inlet port, the overflow port and the drain port are configurable on the vertical axis and horizontal axis of the drain water receiver, so long as the centerline of the overflow port is lower than the centerline of the inlet port and the centerline of the drain port is lower than the centerline of the overflow port.
30. The drain water receiver of claim 27, wherein drain water is gravity fed into the inlet port
31. The drain water receiver of claim 27, further comprising two or more liquid level sensing devices to provide a high water and low water data set to indicate the bandwidth of greywater available in the receiving tank.
32. The drain water receiver of claim 27, further comprising a bypass system meaning a return line plumbed from the receiving tank to the pump wherein the return line is optimized such that the pump runs at a minimum continuous stable flow prolonging the life of the pump.
33. The drain water receiver of claim 27, further comprising a bypass system meaning a three-way valve system allowing for on demand drain water from the receiving tank.
34. The drain water receiver of claim 27, further comprising an external control system wherein the pump is controlled remotely by either a panel hardwired to the pump or wirelessly with a digital device.
35. The drain water receiver of claim 27, further comprising a heat exchanger within the receiving tank for either capturing cold energy or heat energy from drain water in the receiving tank.
36. The drain water receiver of claim 27, wherein the receiving tank further comprises feet and anchoring points.
37. The drain water receiver of claim 27, wherein drain water receiver is substantially stainless steel.
38. The drain water receiver of claim 27, wherein the inlet port, the overflow port and the drain port are 2 inch NPT fittings.
39. The drain water receiver of claim 27 wherein the vertical support of the primary screen has a top, a bottom, and a wall, the vertical support is substantially z shaped, the top is substantially at a right angle to the wall, the bottom is substantially at a right angle to the wall, the top extends along the horizontal axis in the opposite direction that the bottom extends, the wall has perforations or cutout openings across its face, the top face is seamed to the top interior of the receiving tank, the bottom is a support for the primary filter screen.
40. A method of operating a drain water receiver, which comprises first, receiving drain water in a receiving tank; second, filtering and diffusing drain water received through an inlet port; third, capturing drain water in the receiving tank; forth, gravity feeding water through a secondary filter/diffuser; fifth, gravity feeding drain water to an intake; sixth, pumping drain water from the intake through a bypass system or to another system for reuse.
41. A method as in claim 40, further comprising expelling drain water captured in the receiving tank through an overflow port; emptying drain water captured in the receiving tank through the drain port.
42. A method as in claim 40, further comprising extracting or adding heat energy from drain water captured in the receiving tank; with submerged heat exchangers.
43. A method as in claim 40, further comprising sensing the water level; transmitting the water level data to the pump; activating or deactivating the pump based on water level data.
44. A method as in claim 40, further comprising removing the cleaning port doors; cleaning the interior of the drain water receiver manually.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] The invention as illustrated can receive drain water through inlet port 3 from a warewasher (not shown) or other greywater producer and store the drain water in the receiving tank 2 for transfer to another source requiring grey water or heat energy or both. For example, the greywater may be used for a scrapping trough (not shown), which feed into a garbage disposer, pulper, scraper accumulator or other device (none of which are shown) for reuse. Reusing the water and heat energy conserves water, heat energy, and reduces the total output to the sewer lines. This results in a huge savings per year in a large commercial kitchen and substantial savings in any other commercial kitchens. This is illustrative of one manner in which the invention may be implemented. It being understood that the drain water receiver 1 can be used with many types of greywater generating systems/devices for reuse in many different ways, not just in the commercial kitchen setting. The terms drain water and greywater are used interchangeably. One purpose of the invention is to facilitate the reuse of greywater. Greywater from commercial kitchens is often referred to as drain water. The drain water receiver addresses the unique capacity and adaptation issues relevant to commercial kitchens, which vary in size and design.
[0021] The drain water receiver 1, as illustrated comprises a receiving tank 2 that is configurable and scalable to uniquely fit in a wide variety of commercial kitchens or other settings and functions to transfer greywater to another source for reuse. The component parts of the drain water receiver 1, as illustrated and described below are configurable to accommodate many different design requirements. While it is preferable to scale and configure the drain water receiver to have a low-profile such that it fits underneath a greywater generating system/device, it could be configured and scaled to fit above it, next to it or in a remote location. These configurations, however, would likely be less useful. The receiving tank 1, in its preferred form is a unibody structure made of fabricated heavy-gauge stainless steel body. The receiving tank 2 can be flexible in size to accommodate catchment capacity, flow requirements, pump rates or to configure to a system. The receiving tank 2 could conceivable be constructed with a framed structure or other type of structure or from a variety of materials as long as it maintains its function of effectively receiving and holding drain water.
[0022] While receiving drain water by gravity feed is preferred, the receiving tank 2 could receive it by other means. The drain water, for example, could be delivered into the receiving tank 2 by pump or manually. The drain water is received through an inlet port 3 mounted to the receiving tank 2. In
[0023] As viewed in
[0024] As viewed in
[0025]
[0026] The pump 7 is configured to optimally transfer the drain water out of the receiving tank 2 for reuse. As viewed in
[0027] The pump 7 draws the grey water from the receiving tank 2 via the intake system 8. The pump 7 is configured to vertically couple with the intake system 8 that allows the pump 7 to operate at minimal water levels. The base of the receiving tank 2 may be sloped, such that there is a flat spot along the midline of the receiving tank 2 base. This allows that drain water to gravity feed to a low spot in receiving tank 2 base. The pump 7 is configured to allow the lowest possible pump face 21 mounting location. As shown in
[0028] The liquid level sensing device 9 is mounted to the interior of the receiving tank 2 to sense the water level. The liquid level sensing device 9 communicates with the pump 7 to power on and off the pump 7 at certain water levels. It is preferred that the liquid level sensing device 9 communicates with the pump 7 to power off when the water level is too low and pump cavitation is probable and to power on when the water is at a minimum level where cavitation will not occur. The liquid level sensing devices 10 and 11 may additionally be mounted to the interior of the receiving tank. These additional sensors are used to communicate with certain greywater generating devices/systems to provide a high water and low water data set to indicate the bandwidth of greywater available in the receiving tank 2.
[0029] The receiving tank 2 in its preferred form is sloped such that the all of the water in the receiving tank 2 gravity flows to the lowest point of the receiving tank base 22. The intake system 8 and the drain port 6 are located at the lowest points in the receiving tank 2 for optimal flow of drain water out of the receiving tank 2. This allows the pump 7 to operated effectively at low water levels. Where the receiving tank 2 is sloped, the liquid level sensing devices 9, 10, and 11 may be mounted near the lowest point of the receiving tank base 22 for optimal sensing. Using multiple liquid level sensing devices, though not necessary, allows monitoring the variety of water levels in the receiving tank 2 and certain greywater receiving devices to function optimally in response to the water level data.
[0030] It is known that pumps have shorter lifespans when turned on and off frequently. For optimal pump life a system may be implement to prevent frequent powering on and off of the pump 7. A bypass system may be implemented to prolong the life of the pump. As shown in
[0031] The pump 7 may be turned on and off manually. In the preferred embodiment, the pump is monitored and operated via an external control system 25, as shown in
[0032] Often drain water contains solid particles large enough to clog the pump 7. If the drain water receiver 1, as illustrated is used in an environment where the incoming drain water contains solid particles, the drain water receiver 1 must contain a filtering system. A filtering system is necessary for use in a commercial kitchen setting, because the grey water contains food and other solid particles. As shown in
[0033] The drain water receiver 1 may be used to capture and transfer heat energy. In scullery operations the drain water receiver 1 may be used to temper drain water entering the receiving tank 2. There are a variety of methods for tempering drain water that is 140 F. (60 C.) or higher when utilizing a drain water receiver 1 for this function. The drain water may be mixed with cooler drain water that is also entering the receiving tank 2. A heat exchanger (not shown) may be used with the drain water receiver 1 to capture heat energy for use elsewhere. These examples of tempering drain water are illustrative and not exhaustive. Heat exchangers (not shown) may also be used to capture cold energy from the drain water in the receiving tank 2. The function of capturing and transferring heat energy is an optional feature of the drain water receiver 1.
[0034] As shown in
[0035] As shown in
An Illustrative Method of Operating a Drain Water Receiver
[0036] The operation of the drain water receiver 1, is best illustrated in
[0037] In step 102, the water is optionally stored in the receiving tank 2.
[0038] In step 103, as the water flows to the lowest point in the tank situated near the pump 7 and along the midline of the receiving tank, it flows through additional baffling/support 26 to reduce sloshing. This step is designed to protect the water level sensors 9, 10, or 11. A reduction in water turbulence or sloshing could conceivably be accomplished by other means.
[0039] In step 104, when the water entering the tank has reached a level where the water level is too high, excess water is gravity fed out of overflow port 4. If the water continues to rise regardless of step 104, or when step 104 is not implemented, step 105 will occur naturally. In step 105, the excess water gravity feeds through the overflow port 5. In steps, 104 and 105 the overflow water may be disposed of down the drain. Though two overflow ports are not necessary, this is a preferred method of operation.
[0040] In step 106, water gravity flows into the intake system 8 and is transferred by the pump 7 out of the receiving tank 2 based on the water level. Prior to entering the intake system 8, the water may be filtered by the secondary screened box 14. If there is no external demand for grey water, the pump may continue to operate feeding water in a circular path through a three-way acting valve 12, or in the alternative, through a return line 27, though not necessary, the longevity of the pump 7 depends on this step. The water level sensors 10 and 11 may be used in step 106 for acquiring information about the water level and providing data to a receiving device for optimal operation.
[0041] In step 107, grey water is pumped by pump 7 to another source. The pump may be activated in a number of ways including but not limited to manually, remotely by bluetooth, radio, WiFi, hardwired controls or any other means capable of signalling the pump to activate.
[0042] As an alternative to step 107, step 109 is implemented, the water level sensor 9, signals to the pump 7 to power on and off based on the water level in the receiving tank 2. In the alternative, the water level sensor 9 may signal a ready to operator indicator, such that the operator knows when to power pump 7 on and off.
[0043] In step 110, the water in the receiving tank 2 is disposed of via drain port 6 for inspection, cleaning and maintenance of the drainwater receiver 1.
[0044] In step 111, where the invention contains doors 16, they are removed for inspection, cleaning and maintenance of the drainwater receiver 1.
[0045] In step 112, heat energy is captured and transferred in an out of the drain water contained in the receiving tank 2 by submersible heat exchange coils or other means for transferring heat energy.