Press to flatten bamboo stalks
09962894 ยท 2018-05-08
Assignee
Inventors
Cpc classification
B27N3/18
PERFORMING OPERATIONS; TRANSPORTING
B27N3/20
PERFORMING OPERATIONS; TRANSPORTING
B27N1/00
PERFORMING OPERATIONS; TRANSPORTING
B27J1/00
PERFORMING OPERATIONS; TRANSPORTING
B30B9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B9/00
PERFORMING OPERATIONS; TRANSPORTING
B27J1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A disclosed press 100 may flatten halved bamboo stalks or other workpieces without loss of volume or splintering. In a first mechanical movement executed by a pushrod drive train 300, a plurality of spreader bar assemblies 370 press upon the centerline of a workpiece such that the workpiece does not move off of a work surface but is yet not over crushed. Each spreader bar assembly may comprise two spreader bars 350 hingedly attached to a pushrod 345. The lower end of the pushrod and proximal ends 363 of the spreader bars pin down the workpiece. In a second mechanical movement executed by a crusher bar drive train 400, the distal ends of the spreader bars are moved outwardly and spread apart the curved walls of the workpiece. In the last phases of a second movement, planar track plates 440 press downwardly upon the workpiece.
Claims
1. A machine for pressing halved bamboo stalks and similar workpieces, the machine comprising: a) a pushrod drive train comprising: a pushrod having a proximal end and a distal end, with the distal end pivotally connected to two spreader bars with each spreader bar comprising a proximal end defining a center pivot pin void and each spreader bar comprising a distal end defining a retainer pin void with each retainer pin void containing a retainer pin; b) a crusher bar drive train comprising: a crusher bar drive train rod attached to an inverted C channel, the inverted C channel comprising two vertical members with each vertical member comprising a topside and a bottom side with the two top sides of the two vertical members attached to a horizontal member with the horizontal member defining a pushrod void, the pushrod void mated to the pushrod, a track plate attached to the bottom side of each vertical member of the inverted C channel, each track plate comprising an upper planar surface and a lower planar surface, with the upper planar surface of each track plate supporting the retainer pin of each spreader bar, wherein the distal ends of the spreader bars move outwardly to spread apart curved walls of the workpiece, and wherein the lower planar surface of the track plate moves downwardly to flatten the previously spread apart walls of the workpiece.
2. The machine of claim 1 wherein the distal end of the pushrod defines a pivot pin void containing a center pivot pin and the center pivot pin mates with the center pivot pin voids of each spreader bar.
3. The machine of claim 1 wherein the distal end of the pushrod comprises a flat section.
4. The machine of claim 1 wherein the pushrod is attached to a pushrod drive train rod.
5. The machine of claim 4 wherein the pushrod drive train rod is attached to a power system providing vertical movement.
6. The machine of claim 4 wherein the pushrod drive train rod is attached to a hydraulic power system providing vertical movement.
7. The machine of claim 1 wherein the crusher bar drive train rod is attached to a power system providing vertical movement.
8. The machine of claim 1 wherein the crusher bar drive train rod is attached to a hydraulic power system providing vertical movement.
9. The machine of claim 1 wherein the crusher bar drive train rod is attached to a hollow barrel and the hollow barrel is attached to two upper crush bars and each upper crush bar comprising a vertical member attached to a lower horizontal member with each lower horizontal member attached to the inverted C channel.
10. The machine of claim 9 wherein the hollow barrel is pivotally attached to the two upper crush bars by use of a pivot void defined within the hollow barrel and a pivot pin matted into the pivot void.
11. The machine of claim 1 wherein each spreader bar comprises a two normal edges and two cambered edges.
12. The machine of claim 1 comprising a plurality of pushrod drive trains wherein each proximal end of each pushrod is attached to a cross bar and each cross bar is attached to a main rail and each main rail is attached to a pushrod drive train rod and wherein the plurality of pushrod drive trains are configured to secure a workpiece along a center line of the workpiece.
13. The machine of claim 11 further comprising a plurality of crusher bar drive trains.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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REFERENCE NUMERALS IN THE DRAWINGS
(31) 100 disclosed embodiment in general
(32) 200 support frame
(33) 210 upper horizontal member of support frame 200
(34) 220 lower horizontal member of support frame 200
(35) 230 vertical member of support frame 200
(36) 235 lower horizontal end member of support frame 200
(37) 237 upper horizontal end member of support frame 200 2
(38) 240 lower crush surface
(39) 245 support channels below lower crush surface 240
(40) 300 pushrod drive train
(41) 310 rod of push rod hydraulic system of pushrod drive train 300
(42) 311 connection component between rod 310 and cross bar 320
(43) 312 hinge pin of connection component 311 and rod 310
(44) 315 barrel of push rod hydraulic system of pushrod drive train 300
(45) 320 cross bar of pushrod drive train 300
(46) 340 main rail of pushrod drive train 300
(47) 345 pushrod of pushrod drive drain 300
(48) 347 flat distal section of pushrod 345
(49) 350 spreader bar
(50) 352 cambered edge of spreader bar
(51) 353 normal edge of spreader bar
(52) 354 longitudinal side of spreader bar
(53) 355 cross side of spreader bar
(54) 356 void for retainer pin 360 of spreader bar 350, the void defined within distal end 362 of the spreader bar
(55) 357 void for center pivot pin of spreader bar, the center pivot pin void defined within the proximal end 362 of the spreader bar
(56) 360 retainer pin of spreader bar
(57) 362 distal end of a spreader bar 350, may define a void 356 for retainer pin 360
(58) 363 proximal end of spreader bar 350, may define a void 357 for a center pivot pin 364
(59) 364 center pivot pin of spreader bar
(60) 370 spreader bar assembly, may include spreader bars 350 and lower end sections of push rod 345
(61) 400 crusher bar drive train
(62) 410 rod of crusher bar hydraulic system of crusher bar drive train 400
(63) 412 barrel of crusher bar hydraulic system of crusher bar drive train 400
(64) 415 hollow barrel connecting upper crush bars 425
(65) 417 pivot void defined within hollow barrel 415
(66) 419 pivot pin of hollow barrel
(67) 420 attachment nut
(68) 425 upper crush bar
(69) 426 upper horizontal member of upper crush bar 425
(70) 427 vertical member of upper crush bar 425
(71) 428 lower horizontal member of upper crush bar 425
(72) 430 inverted C channel attached to bottom of upper crush bar 425
(73) 432 horizontal member of inverted C channel
(74) 434 void for pushrod or pushrod void, the void defined within the horizontal member 432 of inverted C channel 430
(75) 436 vertical member of inverted C channel 430
(76) 438 skid surface attached to lower side of horizontal member 432 of inverted
(77) C channel
(78) 440 track plate
(79) 442 upper surface of track plate 440
(80) 444 lower surface of track plate 440
(81) 450 track plate void defined between track plates 440 and inner area of inverted C channel 430
(82) 455 inner void area of inverted C channel 430, defined within the vertical members 436 and horizontal member 432 of the inverted C channel
(83) 500 halved bamboo stalk in an uncrushed state
(84) 520 halved bamboo stalk in a crushed or conditioned state
(85) 530 longitudinal break lines of a crushed bamboo stalk
(86) 600 level
(87) These and other aspects of the present invention will become apparent upon reading the following detailed description in conjunction with the associated drawings.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(88) The following detailed description is directed to certain specific embodiments of the invention. However, the invention can be embodied in a multitude of different ways as defined and covered by the claims and their equivalents. In this description, reference is made to the drawings wherein like parts are designated with like numerals throughout.
(89) Unless otherwise noted in this specification or in the claims, all of the terms used in the specification and the claims will have the meanings normally ascribed to these terms by workers in the art.
(90) Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of including, but not limited to. Words using the singular or plural number also include the plural or singular number, respectively. Additionally, the words herein, above, below, and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application.
(91) Referring to
(92) Various second movement or crusher bar drive train components may include a separate power source or hydraulic system and include one or more barrels 412, with each barrel having a rod 410. Each rod 410 may have a connection to an upper crush bar 425, such a connection may include the use of a pivot pin 419. The upper crush bar 425 may be attached to one or more inverted C channels 430 or similar structures. An inverted C channel 430 may be attached to one or more track plates with the track plates having lower horizontal surfaces 444. While in use, the lower horizontal surfaces 444 may press a workpiece upon a lower crush surface 240 and the lower crush surface 240 may be supported by one or more support channels 245.
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(95) The second movement or crusher bar drive train may include a rod 410 (shown in an extended position), with the rod 410 attached to a hollow barrel 415 with the hollow barrel pivotally attached to two upper crush bars 425 by use of a pivot pin 419. The pivotal attachment of the hollow barrel 415 to the upper crush bars 425 provides a mechanical advantage of accommodating workpieces of non-uniform thicknesses or crush properties as the inverted C channel 430 and track plate 440 may pivot to comport with uneven material upon the lower crush surface 240.
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(121) The above detailed description of embodiments of the invention is not intended to be exhaustive or to limit the invention to the precise form disclosed above. While specific embodiments of, and examples for, the invention are described above for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. For example, while steps are presented in a given order, alternative embodiments may perform routines having steps in a different order. The teachings of the invention provided herein can be applied to other systems, not only the systems described herein. The various embodiments described herein can be combined to provide further embodiments. These and other changes can be made to the invention in light of the detailed description.
(122) All the above references and U.S. patents and applications are incorporated herein by reference. Aspects of the invention can be modified, if necessary, to employ the systems, functions and concepts of the various patents and applications described above to provide yet further embodiments of the invention.
(123) These and other changes can be made to the invention in light of the above detailed description. In general, the terms used in the following claims, should not be construed to limit the invention to the specific embodiments disclosed in the specification, unless the above detailed description explicitly defines such terms. Accordingly, the actual scope of the invention encompasses the disclosed embodiments and all equivalent ways of practicing or implementing the invention under the claims.
(124) While certain aspects of the invention are presented below in certain claim forms, the inventors contemplate the various aspects of the invention in any number of claim forms.
(125) Items
(126) Item 1. A machine 100 for pressing halved bamboo stalks 500 and similar workpieces, the machine comprising:
(127) a) a pushrod drive train 300 comprising:
(128) a pushrod 345 having a proximal end and a distal end, with the distal end pivotally connected to two spreader bars 350 with each spreader bar comprising a proximal end 363 defining a center pivot pin void 357 and each spreader bar comprising a distal end 362 defining a retainer pin void 356 with each retainer pin void containing a retainer pin 360;
b) a crusher bar drive train 400 comprising:
(129) a crusher bar drive train rod 410 attached to an inverted C channel 430, the inverted C channel comprising two vertical members 436 with each vertical member comprising a topside and a bottom side with the two top sides of the two vertical members attached to a horizontal member 432 with the horizontal member defining a pushrod void 434, the pushrod void mated to the pushrod,
(130) a track plate 440 attached to the bottom side of each vertical member of the inverted C Channel, each track plate comprising an upper planar surface 442 and a lower planar surface, with the upper planar surface of each track plate supporting the retainer pin of each spreader bar.
(131) Item 2. The machine of 1 wherein the distal end of the pushrod defines a pivot pin void containing a center pivot pin 360 and the center pivot pin mates with the center pivot pin voids of each spreader bar.
(132) Item 3. The machine of 1 wherein the distal end of the pushrod comprises a flat section 347.
(133) Item 4. The machine of 1 wherein the pushrod is attached to a pushrod drive train rod 310.
(134) Item 5. The machine of 4 wherein the pushrod drive train rod is attached to a power system providing vertical movement.
(135) Item 6. The machine of 4 wherein the pushrod drive train rod is attached to a hydraulic power system providing vertical movement.
(136) Item 7. The machine of 1 wherein the crusher bar drive train rod is attached to a power system providing vertical movement.
(137) Item 8. The machine of 1 wherein the crusher bar drive train rod is attached to a hydraulic power system providing vertical movement.
(138) Item 9. The machine of 1 wherein the crusher bar drive train rod is attached to a hollow barrel 415 and the hollow barrel is attached to two upper crush bars 425 and each upper crush bar comprising a vertical member 427 attached to a lower horizontal member 428 with each lower horizontal member attached to the inverted C channel.
(139) Item 10. The machine of 9 wherein the hollow barrel is pivotally attached to the two upper crush bars by use of a pivot void 417 defined within the hollow barrel and a pivot pin 419 matted into the pivot void.
(140) Item 11. The machine of 1 wherein each spreader bar comprises a two normal edges 353 and two cambered edges 352.
(141) Item 12. The machine of 1 comprising a plurality of pushrod drive trains wherein each proximal end of each pushrod is attached to a cross bar 320 and each cross bar is attached to a main rail 340 and each main rail is attached to a pushrod drive train rod and wherein the plurality of pushrod drive trains are configured to secure a workpiece along a center line of the workpiece.
(142) Item 13. The machine of 11 further comprising a plurality of crusher bar drive trains.
(143) Item 14. A method of crushing a halved bamboo stalk and similar workpieces, the method comprising the steps of:
(144) a) a first movement securing a workpiece to a lower crush surface 240 by use of a pushrod drive train 300, the pushrod drive train comprising spreader bar assembly 370, the spreader bar assembly comprising two spreader bars 350 and a flat distal section 347 of a pushrod 345, wherein the two spreader bars each comprise proximal ends pivotally connected to the flat distal section of the pushrod and the flat distal section and the proximal ends of the pushrods pin down the work piece;
(145) b) a second movement spreading apart walls of the workpiece by use of distal ends of the spreader bars with the distal ends of the spreader bars moved outwardly by use of a crusher bar drive train 400 with the crusher bar drive train comprising an inverted C channel 430 attached to two track plates 440 with the two track plates retaining two retainer pins 360 attached to the distal ends of the spreader bars wherein downward movement of the inverted C channel urges the spreader bars outwardly.
(146) Item 15. The method further including a continuation of the second movement executing the step of flattening the workpiece by use of lower planar surfaces of the track plates as the inverted C channel is moved downwardly.
(147) Item 16. The method wherein the first movement starts with the pushrod drive train in a raised position, allowing for the placement of a work piece upon the lower crush surface and wherein the first movement concludes with the pushrod in a lowered position and the pushrod remaining stationary during the second movement.