FASTENER DRIVING TOOL
20230030079 · 2023-02-02
Inventors
Cpc classification
International classification
Abstract
A fastener driving tool including a housing and a workpiece contact element movably connected to the housing, where the workpiece contact element is movable between a rest position and an activated position. A trigger assembly including a bottom assembly and a top assembly is movably connected to the housing. The tool includes an actuation lever movably connected to the bottom assembly of the trigger assembly and movable between a rest position and an engaged position. The top assembly includes a downwardly extending block configured to engage the actuation lever. A damper mechanism is associated with the actuation lever and is configured to control a rate of movement of the actuation lever.
Claims
1. A fastener driving tool comprising: a tool housing; a workpiece contact element; and a trigger assembly including a pivotable trigger and a ramp attached to the pivotable trigger, the trigger assembly configured to: cause the fastener driving tool to operate in a continuous actuation mode for a predetermined time period in response to actuation of the trigger; reset the predetermined time period in response to actuation of the workpiece contact element; and cause the fastener driving tool to switch from the continuous actuation mode in response to the predetermined time period elapsing without actuation of the workpiece contact element.
2. The fastener driving tool of claim 1, wherein the trigger assembly includes a downwardly extending block that engages the ramp to move the downwardly extending block from a first block position to a second block position.
3. The fastener driving tool of claim 2, wherein the ramp includes an angled top surface that engages the downwardly extending block.
4. The fastener driving tool of claim 3, which includes an actuation lever and wherein the angled top surface of the ramp is oriented transversely to the actuation lever.
5. The fastener driving tool of claim 1, wherein the trigger assembly includes a bottom assembly including: an actuation lever coupled to the pivotable trigger, an actuation lever spring coupled to the actuation lever to bias the actuation lever to a first lever position, and a damper coupled to the actuation lever to control a rate of movement of the actuation lever; and a top assembly including: a top housing attached to the tool housing, and a downwardly extending block slidably attached to a rod extending between side walls of the top housing, the downwardly extending block engages the actuation lever and the ramp to move the actuation lever to a second lever position different from the first lever position, and wherein the downwardly extending block engages the ramp to move the downwardly extending block from a first block position to a second block position.
6. The fastener driving tool of claim 5, wherein the actuation lever is rotatably attached to the pivotable trigger via an actuation lever pin.
7. The fastener driving tool of claim 5, wherein the actuation lever includes a protruding spring engagement tab.
8. The fastener driving tool of claim 7, wherein the actuation lever spring is coupled to the pivotable trigger at a first end and to the protruding spring engagement tab at a second end.
9. The fastener driving tool of claim 5, wherein the actuation lever spring is coupled coaxially to the actuation lever.
10. The fastener driving tool of claim 5, wherein the actuation lever includes an elongated lever portion that engages a valve stem of the top assembly to cause the fastener driving tool to drive a fastener.
11. The fastener driving tool of claim 5, wherein the actuation lever includes a rear tab portion that engages the downwardly extending block of the top assembly.
12. The fastener driving tool of claim 11, wherein the rear tab portion extends laterally along less than a full width of the actuation lever.
13. The fastener driving tool of claim 5, wherein the ramp includes an angled top surface that engages the downwardly extending block of the top assembly.
14. The fastener driving tool of claim 13, wherein the angled top surface is oriented perpendicular to the actuation lever.
15. The fastener driving tool of claim 5, wherein the top assembly includes a block spring that biases the downwardly extending block toward the first block position.
16. The fastener driving tool of claim 5, wherein in the first block position, the downwardly extending block engages with the ramp and the actuation lever.
17. The fastener driving tool of claim 5, wherein in the second block position, the downwardly extending block engages the ramp and disengages the actuation lever.
18. A fastener driving tool comprising: a pivotable trigger; a ramp attached to the pivotable trigger; an actuation lever; and a slidable block that engages the actuation lever and the ramp to move the actuation lever to a second lever position different from the first lever position.
19. The fastener driving tool of claim 18, which includes a block spring that biases the block toward a first block position.
20. The fastener driving tool of claim 18, which is configured to: operate in a continuous actuation mode for a predetermined time period in response to actuation of the pivotable trigger; reset the predetermined time period in response to actuation of a workpiece contact element; and switch from the continuous actuation mode in response to the predetermined time period elapsing without actuation of the workpiece contact element.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021] While the systems, devices, and methods described herein may be embodied in various forms, the drawings show and the specification describes certain exemplary and non-limiting embodiments. Not all of the components shown in the drawings and described in the specification may be required, and certain implementations may include additional, different, or fewer components. Variations in the arrangement and type of the components; the shapes, sizes, and materials of the components; and the manners of connection of the components may be made without departing from the spirit or scope of the claims. Unless otherwise indicated, any directions referred to in the specification reflect the orientations of the components shown in the corresponding drawings and do not limit the scope of the present disclosure. Further, terms that refer to mounting methods, such as coupled, mounted, connected, etc., are not intended to be limited to direct mounting methods, but should be interpreted broadly to include indirect and operably coupled, mounted, connected, and like mounting methods. This specification is intended to be taken as a whole and interpreted in accordance with the principles of the present disclosure and as understood by one of ordinary skill in the art.
[0022] This disclosure relates to a trigger assembly for a fastener driving tool, and to a fastener driving tool having a trigger assembly. In various embodiments, the movement of depressing or holding down the trigger enables the trigger assembly to reach a contact or continuous actuation mode, wherein the fastener driving tool is configured to drive a fastener each time a workpiece contact element of the fastener driving tool is activated. While the trigger is depressed, the fastener driving tool remains in the continuous actuation mode for a predetermined time period. Each time the fastener driving tool is activated to drive a fastener (e.g., by activating the workpiece contact element), the predetermined time period is reset. After this predetermined time period elapses without a fastener being driven, the fastener driving tool exits the continuous actuation mode (by entering either a sequential actuation mode or a non-operational mode). At this stage, the operator must release the trigger to reset the trigger assembly of the fastener driving tool before another fastener can be driven by the fastener driving tool.
[0023] An example fastener driving tool that is operable to carry out the functions described above is disclosed in further detail herein. Specifically, this example includes to a trigger assembly for a fastener driving tool, that enables an operator to switch from a sequential actuation mode to a contact actuation mode without requiring additional manually operated switches or levers. The trigger assembly enables an operator to engage a pivotable trigger of the bottom assembly, and operate the tool by pressing the workpiece contact element into a workpiece. After the fastener has been driven, a spring and a damper mechanism in part control the motion of the actuation lever of the trigger, controlling a duration of time required to move the actuation lever from an activated position to a deactivated or rest position. This enables the operator to operate the tool in a sequential actuation mode by first pulling the trigger, and then contacting the workpiece with the workpiece contact element. The spring and the damper mechanism (along with various other components) then control the actuation lever such that the tool then operates in the contact actuation mode until a sufficient time has elapsed for the actuation lever to return to the rest position. After that time has elapsed, the operator must release the trigger and reengage the trigger to drive another fastener. In other words, the operator can continue to operate the tool in the contact actuation mode until the actuation lever returns to the rest position, which does not occur so long as the operator continues to drive fasteners in rapid succession. When a sufficient delay between fastener driving events occurs, the actuation lever returns to the rest position, and the trigger assembly must be reset to drive additional fasteners. This prevents the operator from accidentally driving a fastener after a relatively long delay because the operator forgot to switch the operational mode. The trigger assembly of the present disclosure automatically requires the operator to reset the trigger assembly by releasing and reengaging after a sufficient delay between fastener driving events.
[0024]
[0025] The trigger assembly 102 of the present disclosure can be used in connection with such known combustion powered fastener driving tools of
[0026] Referring now to
[0027] The housing 104 is a structure configured to house various components described herein, and to provide protection to the components from dust, dirt, and other materials present in the working environment. The various components described herein may be attached to the housing 104 at various locations. As such, it should be understood that the housing 104 may take various forms or shapes, and may be made from any suitable materials including plastic, metal, composite materials, and more.
[0028] The example workpiece contact assembly 106 includes: (1) a lower workpiece contact element 108; and (2) an upper workpiece contact element linkage member 110. The lower workpiece contact element 108 is configured to move relative to the housing on contact with a workpiece. The upper workpiece contact element linkage member 110 is slidably mounted in a reciprocal manner to the housing 104. The workpiece contact element linkage member 110 is connected to the lower workpiece contact element 108, and is movable to contact the actuation lever 230, as shown in greater detail in
[0029] Referring now to
[0030] Referring now more specifically to the bottom assembly 200, the pivotable trigger 210 includes oppositely disposed side walls 212a and 212b to accommodate the actuation lever 230 between the side walls 212a and 212b. The first side wall 212a includes a corresponding first outer surface 216. The second side wall 212b includes a corresponding second outer surface (not shown). The side walls 212a and 212b define first through-holes 214a and 214b configured to receive actuation lever pin 260. The side walls 212a and 212b define second through-holes 218a and 218b configured to receive trigger assembly pin 120 for pivotally mounting the bottom assembly 200 to the housing 104 of the tool 100 (as best seen in
[0031] The actuation lever 230 includes: (1) a cylindrical portion 232, (2) an elongated lever portion 234, and (3) a rear tab portion 240.
[0032] The cylindrical portion 232 defines an inner generally cylindrical chamber configured to receive damper mechanism 290 for, in part, controlling a rate of movement (e.g., rotation) of the actuation lever 230 with respect to the pivotable trigger 210. The damper assembly 290 is described in further detail below. The cylindrical portion 232 is rotatably mounted in the pivotable trigger 200.
[0033] The elongated lever portion 234 extends from the cylindrical portion 232. The elongated lever portion 234 includes a top surface 236 configured to engage the valve stem 302 of the top assembly 300. When the actuation lever 230 engages the valve stem 302, it enables a fastener to be driven into the workpiece. The elongated lever portion 234 includes a bottom surface (not labeled) configured to engage or be engaged by the upper workpiece contact element linkage member 110. The elongated lever portion 234 includes a protruding spring engagement tab 238 configured to engage a first end of the actuation lever spring 250. The spring engagement tab 238 extends laterally from the elongated lever portion 234, such that an “L” shape is formed by the elongated lever portion 234 and the spring engagement tab 238. This is best illustrated in
[0034] The rear tab portion 240 extends from the cylindrical portion 232 opposite the elongated lever portion 234. The rear tab portion 240 and the elongated lever portion 234 are aligned such that they extend from the cylindrical portion 232 along an axis that extends through the center of the cylindrical portion 232. The rear tab portion 240 is offset from a central longitudinal axis of the actuation lever 230 when viewed from above. This is best illustrated in
[0035] The actuation lever spring 250 is positioned in line with (e.g., next to or adjacent to) actuation lever 230. The actuation lever spring 250 is connected at a first end (not labeled) to the pivotable trigger 210, and at a second end (not labeled) to the protruding spring engagement tab 238. The actuation lever spring 250 biases the actuation lever 230 toward a first position or rest position (e.g., causing the actuation lever 230 to rotate such that the elongated lever portion 234 is rotated downward away from the valve stem 302 of the top assembly 300). The actuation lever spring 250 may be a torsion spring as shown in the FIGS. However, it should be appreciated that the actuation lever spring 250 may be a coil spring, a leaf spring, or any other suitable spring, and may be located on the actuation lever pin 260, the actuation lever 230, or any other component of the trigger assembly 102 and/or housing 104 to bias the actuation lever 230 toward a first position or rest position.
[0036] The actuation lever pin 260 is inserted and extends through through-hole 214a, the actuation lever spring 250, the actuation lever 230 and damper mechanism 290, and then through through-hole 214b. The actuation lever pin 260 enables rotation of the actuation lever 230 with respect to the pivotable trigger 210. As shown in
[0037] The ramp 270 includes: (1) an angled top surface 272, (2) an upper flat top wall 274, and (3) a lower flat top wall 276. The ramp 270 is fixedly attached to the pivotable trigger 210 on the side proximate the rear tab portion 240. The ramp 270 is oriented transverse to the rotation of the actuation lever 230, and substantially parallel to the actuation lever pin 260. The angled top surface 272 extends downward, forming an angled surface to engage the downwardly extending block 320.
[0038] The damper mechanism 290 includes an outer member 292 and an inner member 294. An example of the damper mechanism 290 is shown in
[0039] To control the rate of movement or rotation of the inner member 294 relative to the outer member 292, the damper mechanism 290 is configured so that the outer diameter of the inner member 294 is less than the inner diameter of the outer member 292 to form an annular space between the inner and outer members. A damping fluid, such as a silicone fluid, is injected or inserted into the annular space between the inner and outer members to assist in controlling the rate of movement of the outer member relative to the inner member based on the viscosity of the fluid. For example, damping fluids having a high viscosity inhibit the movement of the outer member 292 relative to the inner member 294 more than fluids having a low viscosity. It should also be appreciated that the rate of movement or rotation of the actuation lever 230 may also be partially controlled by the type of actuation lever spring 250 that is associated with the actuation lever 230, and the spring rate, size, or other characteristic of the spring. As stated above, there is a seal (not shown) formed between the end cap 296 of the inner member 294 and the outer member 292 such that the seal helps to prevent the damping fluid from leaking out of the annular space.
[0040] As shown in
[0041] As described above, the damper mechanism 290 in part controls the rate of movement or rate of rotation of the outer member 292, and thereby the actuation lever 230, relative to the pivotable trigger 210. Since the actuation lever 230 is in the contact actuation mode while it is moving between the valve stem 302 and the rest position (toward which the actuation lever is biased by the spring 250), the time that the tool 100 is in the actuation mode is determined by the rate of movement or rotation of the actuation lever 230 and thereby by the damper mechanism 290 and the actuation lever spring 250. It should be appreciated that the rate of movement of the actuation lever 230 may be, in part, controlled by the type or size of the damper mechanism 290 associated with the actuation lever 230 or the type or size of the actuation lever spring 250 that biases the actuation lever to the rest position. It should also be appreciated that the damper mechanism 290 is one example of a damper mechanism or damper that may be used in the fastener driving tool 100 of the present disclosure and it is contemplated that other suitable damping mechanisms may be used including but not limited to fluid dampers, pneumatic dampers, friction dampers or any suitable damper mechanisms.
[0042] The top assembly 300 of the trigger assembly 102 is shown in greater detail in
[0043] The valve stem 302 engages with the top surface 236 of the actuation lever 230 to enable a fastener to be driven into the workpiece. The valve stem 302 is positioned near a middle of the top housing 310 above the elongated portion 234 of the actuation lever 230 as shown in
[0044] The top housing 310 includes oppositely disposed side walls 312a and 312b configured to accommodate the downwardly extending block 320, block spring 330, spacer 340, and rod 350 between the side walls 312a and 312b.
[0045] The downwardly extending block 320, block spring 330, spacer 340, and rod 350 are aligned such that the rod 350 extends through the spring 330, downwardly extending block 320, and spacer 340. The downwardly extending block 320 is generally rectangular in shape. It should be appreciated that other shapes may be used as well. The downwardly extending block 320 defines a through hole 322 through which the rod 350 extends, to enable the downwardly extending block 320 to slide laterally along the rod 350. This is illustrated best in
[0046] Having described the various structural components comprising the new and improved trigger assembly 102, a brief description of the operation of the trigger assembly in operation is now be provided with reference to
[0047]
[0048] The rest position shown in
[0049] The initial engagement position is shown in
[0050] The continued engagement position is shown in
[0051] The end position is shown in
[0052] When the operator releases the trigger assembly 102, the bottom assembly 200 rotates back to the rest position shown in
[0053] Thus, via the components described above, the tool 100 operates in a contact operation mode for a short time, and reverts back to sequential operation mode if a sufficient amount of time elapses between activations. Based on the damper mechanism and spring characteristics, the actuation lever will rotate back to the rest position over time, forcing the operator to release the trigger 210 and re-engage it for further activations of the tool 100.
[0054] While particular embodiments of a powered fastener-driving tool have been described herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.