Sealed and integrated climbing scaffold and method for using the same
09963889 ยท 2018-05-08
Assignee
Inventors
Cpc classification
E04G11/28
FIXED CONSTRUCTIONS
International classification
E04G3/28
FIXED CONSTRUCTIONS
E04G5/04
FIXED CONSTRUCTIONS
Abstract
The present application relates to a sealed and integrated climbing scaffold, comprising a hollow frame structure, a plurality of mechanical arm devices, a plurality of climbing fulcrums, a lifting system, and a construction operation platform structure; wherein, the hollow frame structure includes an inner guide rail and an outer guide rail, the inner guide rail and the outer guide rail are capable of sliding relative to each other; at least two of the mechanical arm devices are fixed on the outer guide rail, at least two of the mechanical arm devices are fixed on the inner guide rail. When implementing the sealed and integrated climbing scaffold of the present application, it improve the level of mechanization and automation in lifting platform of high-rise construction, improve the efficiency of construction, save the workforce, realize standardization and modularization, effectively protect the internal lifting system and decline equipment failure rate.
Claims
1. A sealed and integrated climbing scaffold, comprising a hollow frame structure, a plurality of mechanical arm devices, a plurality of climbing fulcrums, a lifting system, and a construction operation platform structure; wherein, the hollow frame structure includes an inner guide rail and an outer guide rail, the inner guide rail and the outer guide rail are assembled together; at least two of the mechanical arm devices are fixed on the outer guide rail, and at least another two of the mechanical arm devices are fixed on the inner guide rail; the climbing fulcrums are configured to be fixed on every floor of a building; each of the mechanical arm devices includes a catch-and-release structure configured for catching the climbing fulcrums; the inner guide rail and the outer guide rail are connected with the lifting system respectively, the lifting system is received in the hollow frame structure, and the construction operation platform structure is fixedly connected with the outer guide rail; the outer guide rail includes a guide rail upright pole, two connecting plates fixed on two opposite sides of the guide rail upright pole respectively, and two slide ways fixedly connected with the two connecting plates respectively; each of the two connecting plates includes a plurality of sub-plates combined together; each of the climbing fulcrums includes a pedestal and a pin shaft fixed on the pedestal; an anti-off pin is mounted at one end of the pin shaft; the outer guide rail includes an up-loop hook and a down-loop hook, and the inner guide rail includes a hanging base; a pressure spring is mounted on the hanging base; the sealed and integrated climbing scaffold further comprises a dust-proof cover mounted at a top of the hollow frame structure; the hollow frame structure further includes a mounting bracket; the sealed and integrated climbing scaffold further comprises a dust shield mounted outside the mounting bracket.
2. The sealed and integrated climbing scaffold according to claim 1, wherein the inner guide rail is made of aluminum alloy section bar.
3. The sealed and integrated climbing scaffold according to claim 1, wherein the guide rail upright pole, the connecting plates, and the slide ways are all made of aluminum alloy section bar.
4. The sealed and integrated climbing scaffold according to claim 1, wherein the mounting bracket is connected with the guide rail upright pole and a bottom of each of the slide ways.
5. The sealed and integrated climbing scaffold according to claim 1, wherein each of the mechanical arm devices includes a mechanical arm, an axle, and a supporting base, and the mechanical arm is rotatably connected with the supporting base via the axle.
6. The sealed and integrated climbing scaffold according to claim 5, wherein each of the mechanical arm devices further includes a locking device configured for locking the mechanical arm on any one of the climbing fulcrums; the locking device includes a stop block, a solenoid valve, a lock plate, a dragging cable, a locating sleeve, a first spring and a mounting plate; the stop block is configured for locking the mechanical arm on any one of the climbing fulcrums, one end of the dragging cable is connected with the solenoid valve, and another end of the dragging cable extends into the stop block and is mounted on the stop block by the lock plate; the locating sleeve is sheathed on the dragging cable, and the locating sleeve is further fixed on the mounting plate; one end of the first spring abuts against the mounting plate, and another end of the first spring abuts against either the lock plate or the stop block.
7. The sealed and integrated climbing scaffold according to claim 6, wherein the catch-and-release structure of each of the mechanical arm devices includes the locking device and an open slot defined in a distal end of the mechanical arm of each of the mechanical arm devices and corresponding to the pin shaft of any one of the climbing fulcrums; when the stop block extends outside, the mechanical arm of each of the mechanical arm devices is locked on one of the climbing fulcrums; and when the stop block extends outward, a respective mechanical arm of each of the mechanical arm devices is configured to be locked on one of the climbing fulcrums.
8. The sealed and integrated climbing scaffold according to claim 6, wherein each of the mechanical arm devices further includes a second spring and a trigger-rod configured to hold the mechanical arm of each of the mechanical arm devices, the trigger-rod is rotatably connected with the supporting base, and two ends of the second spring are respectively fixed on the supporting base of each of the mechanical arm devices and the trigger-rod.
9. The sealed and integrated climbing scaffold according to claim 8, wherein the trigger-rod defines a limiting notch, and the mechanical arm of each of the mechanical arm devices includes a limiting pin corresponding to the limiting notch.
10. The sealed and integrated climbing scaffold according to claim 6, wherein each of the mechanical arm devices further includes a third spring, and two ends of the third spring are respectively fixed on the supporting base of each of the mechanical arm devices and the mechanical arm of each of the mechanical arm devices.
11. The sealed and integrated climbing scaffold according to claim 1, wherein the sealed and integrated climbing scaffold further comprises a retainer and an embedded screw; the retainer includes a fixing base, a locating and supporting arm and a rotating shaft; the fixing base is mounted on either the outer guide rail or the inner guide rail, the locating and supporting arm is rotatably connected with the fixing base by the rotating shaft, the locating and supporting arm is capable of rotating around the rotating shaft; the locating and supporting arm includes a stop pin, and a first notch and a second notch are defined in the fixing base; the stop pin is configured to cooperate with the first notch for limitation while the locating and supporting arm is rotated until it is perpendicular to an outside surface of a building, and is configured to cooperate with the second notch for limitation while the locating and supporting arm is rotated until it is parallel to the outside surface of the building; the embedded screw is fixedly connected with the climbing fulcrums, and the embedded screw is capable of detachably connecting with the locating and supporting arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present application will be further described with reference to the accompanying drawings and embodiments in the following, in the accompanying drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(21) In order to make the technical features, the propose and the technical effect of the present application more clearly, the present application will now be described in detail with reference to the accompanying drawings and embodiments.
(22) As shown in
(23) The hollow frame structure 1 includes an inner guide rail 101 and an outer guide rail 102, and the inner guide rail 101 and the outer guide rail 102 are assembled together. At least two of the mechanical arm devices 3 (the mechanical arm device 3a and 3c) are fixed on the inner guide rail 101, and the height interval between the two mechanical arm devices 3 fixed on the inner guide rail 101 is equal to a height of one floor. At least two of the mechanical arm devices 3 (the mechanical arm device 3b and 3d) are fixed on the outer guide rail 102, and the height interval between the two mechanical arm devices 3 fixed on the outer guide rail 102 is equal to the height of one floor, too. The climbing fulcrums 5 are configured to be fixed on an architectural structure, for example, to be fixed on every floor of a building. The construction operation platform structure 7 is fixedly connected with the outer guide rail 102, and can be driven to move up and down by the outer guide rail 102. Each of the mechanical arm devices 3 includes a catch-and-release structure configured for capturing the climbing fulcrums 5, and each of the climbing fulcrums 5 can be provided with a cooperation structure, such as a cross-bar, a locating hole, or other structures, to cooperate with the catch-and-release structure. The inner guide rail 101 and the outer guide rail 102 are connected with the lifting system 6 respectively. The lifting system 6 is received in the hollow frame structure 1 to be well protected and insulated from outside pollution. The outer guide rail 102 includes a guide rail upright pole 103, two connecting plates 104, a left slide way 105 and a right slide way 106. The two connecting plates 104 are respectively fixed on the left side and the right side of the guide rail upright pole 103 by pins, rivets, or other connecting methods. The left slide way 105 and the right slide way 106 are fixedly connected with the two connecting plates 104 respectively by pins, rivets, or other connecting methods. The guide rail upright pole 103, the connecting plates 104, the left slide way 105, and the right slide way 106 are all made of aluminum alloy section bar, which is not only light in weight but also easy to be manufactured and molded. The outer guide rail 102 is formed by a plurality of components combined together. The outer guide rail 102 is simple in structure, convenient to be assembled, and has good sealing performance.
(24) The mechanical arm devices 3 of the sealed and integrated climbing scaffold can capture the climbing fulcrums 5 by the catch-and-release structures. In the lifting process, either the outer guide rail 102 or the inner guide rail 101 can be elevated at first. For example, if the inner guide rail 101 needs to be elevated at first, the lifting system 6 elevates the inner guide rail 101 at first. During the lifting process, the outer guide rail 102 is held still and provides supporting and locating functions which are similar to the functions of a guide base in the prior art. When the mechanical arm devices 3 on the inner guide rail 101 move up to reach an upper one of the climbing fulcrums 5 and catch this climbing fulcrum 5, elevating the inner guide rail 101 is stopped and elevating the outer guide rail 102 is started. At present, the inner guide rail 101 is held still and provides supporting and locating functions until the mechanical arm devices 3 on the outer guide rail 102 move up to reach a higher one of the climbing fulcrums 5 and catch the higher climbing fulcrum 5. The descending process of the sealed and integrated climbing scaffold is similar to the lifting process, wherein the mechanical arm devices 3 on the inner guide rail 101 and the mechanical arm devices 3 on the outer guide rail 102 move alternately, too. In the present application, the outer guide rail 102 and the inner guide rail 101 of the sealed and integrated climbing scaffold act as a guide base and a guide rail alternately. Therefore, the sealed and integrated climbing scaffold of the present application can imitate the principal of human climbing movements by using the mechanical arm devices 3 fixed on the inner guide rail 101 and the outer guide rail 102 to move up and down, and thereby realize lifting and descending of high-rise construction platforms. The present application reduces the work of carrying guide bases of high-rise construction lifting platforms and the work of connecting and disconnecting attachment lifting points of high-rise construction lifting platforms, improves the levels of mechanization and automation in construction, and reduces workers' labor intensity. In one building, only one person can easily realize the work of elevating and descending the high-rise construction lifting platform, which can greatly improve the construction efficiency and save much workforce. The components of the hollow frame structure 1 of the present application are simple in assembly, and the hollow frame structure 1 realizes standardization and modularization. Therefore, these components can be assembled together in a factory, and the hollow frame structure 1 has good sealing performance. In this way, the lifting system 6 in the hollow frame structure 1 can be effectively protected, and the equipment failure rate can be reduced.
(25) Each of the two connecting plates 104 includes a plurality of sub-plates (such as the sub-plates 104a and 104b in
(26) A dust-proof cover 2 is mounted at the top of the hollow frame structure 1. A plurality of dust-seal plates 4 cover a moving gap formed between each end of the inner guide rail 101 and an inner wall of the outer guide rail 102. A dust shield 10 is mounted outside the lifting system 6. All these designs can further improve dustproof effect and sealing performance of the sealed and integrated climbing scaffold. In this embodiment, the dust shield 10 is fixed on a mounting bracket 107.
(27) The hollow frame structure 1 further includes the mounting bracket 107. The guide rail upright pole 103, the bottom of the left slide way 105, and the bottom of the right slide way 106 are all connected with the mounting bracket 107. The mounting bracket 107 is configured to improve the stability of the whole hollow frame structure 1, and to seal the bottom of the hollow frame structure 1.
(28) As shown in
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(30) One end of the dragging cable 308 is connected with the stop block 305. Particularly, one end of the dragging cable 308 extends into the stop block 305, and is mounted on the stop block 305 and limited by the lock plate 307. Since the end of the dragging cable 308 connected with the stop block 305 has a large head part, the lock plate 307 is stuck between the head part and the stop block 305, which ensures that the dragging cable 308 does not separate from the stop block 305. When the dragging cable 308 is pulled to move, the stop block 305 can move correspondingly. The other end of the dragging cable 308 is connected with the solenoid valve 306. When the solenoid valve 306 is powered on and closed, the dragging cable 308 is pulled and drives the stop block 305 to move away from the mechanical arm 301. In order to further limit the dragging cable 308, the locating sleeve 312 is sheathed on the dragging cable 308, and the locating sleeve 312 is further fixed on the mounting plate 311. One end of the first spring 309 abuts against the mounting plate 311, and the other end of the first spring 309 abuts against either the lock plate 307 or the stop block 305. The first spring 309 provides restoring force to drive the stop block 305 to move toward the mechanical arm 301. When the solenoid valve 306 is powered on and closed, the dragging cable 308 is pulled and drives the stop block 305 to retract, that is, the stop block 305 moves away from the mechanical arm 301. Thus, the mechanical arm 301 can't be locked on the climbing fulcrum 5. Meanwhile, the first spring 309 is contracted. When the solenoid valve 306 is powered off, the stop block 305 extends out and moves towards the mechanical arm 301, so that the mechanical arm 301 is locked on embedded parts in the building. It is understandable that the locking device in this embodiment is just one preferable method, and can also be realized by other methods, as long as the stop block 305 can be enabled to extend and retract and thereby finish the locking and releasing actions.
(31) As shown in
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(35) The sealed and integrated climbing scaffold further comprises a falling protector 8 and an anti-falling rod 10. The falling protector 8 is fixed on the outer guide rail 102, and the anti-falling rod 10 is fixed on the inner guide rail 101. The falling protector 8 cooperates with the anti-falling rod 10 to prevent the sealed and integrated climbing scaffold from falling. The detailed structures for prevent the sealed and integrated climbing scaffold from falling are prior art, and thus they do not need to be detailed here. The falling protector 8 in this embodiment is a rotary wheel falling protector, and it can also be a pendular needle falling protector or other anti-falling devices.
(36) The sealed and integrated climbing scaffold further comprises a retainer 9 and a plurality of embedded screws 504. The retainer 9 includes a fixing base 901, a locating and supporting arm 902, and a rotating shaft 903. Each of the embedded screws 504 is fixedly connected with each of the climbing fulcrum 5, and any one of the embedded screws 504 is capable of being detachably connected with the locating and supporting arm 902. The fixing base 901 is mounted on either the inner guide rail 101 or the outer guide rail 102, the locating and supporting arm 902 is rotatably connected to the fixing base 901 by the rotating shaft 903, and the locating and supporting arm 902 is capable of rotating around the rotating shaft 903. A stop pin 904 is mounted on the locating and supporting arm 902, and a first notch 905 and a second notch 906 are defined in the fixing base 901 to cooperate with the stop pin 904. The retainer 9 is configured of determine the location of the embedded screw 504. While the locating and supporting arm 902 is rotated to be perpendicular to the outside surface of a building, the stop pin 904 cooperates with the first notch 905 for limitation. The embedded screw 504 mounted on the locating and supporting arm 902 is maintained at the position of an appointed storey. When constructing the appointed storey, the embedded screw 504 is wrapped in the building materials, such as concrete. The embedded screw 504 is fixed on the appointed storey after the concrete is solidified, so that it is convenient to assemble the climbing fulcrum 5. By using the retainer 9, the location of the embedded screw 504 can be accurately determined, and the work of pre-burying the embedded screw 504 becomes more convenient. Having fixed the embedded screw 504, the embedded screw 504 is separated from the locating and supporting arm 902, the locating and supporting arm 902 is rotated to be parallel to the outside surface of the building, and the stop pin 904 cooperates with the second notch 906 for limitation.
(37) The present application also provides a method for using the aforementioned sealed and integrated climbing scaffold, which comprises the following steps:
(38) S1: rotating the locating and supporting arm 902 mounted on the retainer 9 of the sealed and integrated climbing scaffold to be perpendicular to the outside surface of a building; fixing an embedded screw 504 of each of the climbing fulcrums 5 on the locating and supporting arm 902 of the climbing fulcrum 5 for location during the early stage of embedding; after firmly embedding the embedded screw 504 into concrete, rotating the locating and supporting arm 902 to be parallel to the outside surface of the building, and fixedly connecting the climbing fulcrums 5 with the embedded screws 504 respectively;
(39) S2: positioning two mechanical arm devices 3 of the sealed and integrated climbing scaffold at the same height and catching the climbing fulcrums 5 fixed on the building at the same time; the solenoid valve 306 locked on the inner guide rail 101 of the sealed and integrated climbing scaffold, powering on the solenoid valve 306 and then the solenoid valve 306 being closed by the suction; meanwhile, under the action of the solenoid valve's 306 suction, releasing the locking device mounted under the mechanical arm device 3 of the inner guide rail 101 by the pulling force of the dragging cable 408 of the locking device; while elevating the inner guide rail 101 to the climbing fulcrum 5 located at the higher floor of the building by the lifting system 6 of the sealed and integrated climbing scaffold, the mechanical arm device 3 mounted on the inner guide rail 101 automatically catching the climbing fulcrum 5 fixed on the higher floor and firmly locking on the climbing fulcrum 5; then taking the inner guide rail 101 as the supporting, the locating and the guiding to elevate an outer guide rail 102 of the sealed and integrated climbing scaffold and the construction operation platform structure 7 of the sealed and integrated climbing scaffold by the lifting system 6;
(40) S3: when descending the construction platform of the sealed and integrated climbing scaffold, the inner guide rail 101 and the mechanical arm device 3 mounted on the inner guide rail 101 holding still; powering on the solenoid valve 306 locked on the outer guide rail 102 and then the solenoid valve 306 being closed by the suction; meanwhile, under the action of the solenoid valve's 306 suction, releasing the locking device mounted under the mechanical arm device 3 of the outer guide rail 102 by the pulling force of the dragging cable 408; elevating the outer guide rail 102 for a distance by the lifting system 6, then rotating a mechanical arm 301 of the mechanical arm device 3 down an angle under the control of the solenoid valve 306, and the trigger-rod 314 of the mechanical arm device 3 limiting the mechanical arm 301 at the same time, then descending the outer guide rail 102 by the lifting system 6; the trigger-rod 314 touching the outside surface of the building during the descending process of the outer guide rail 102, and separating the trigger-rod 314 from the mechanical arm 301; under the action of the second spring 313 of the mechanical arm device 3 and the third spring 317 of the mechanical arm device 3, the trigger-rod 314 and the mechanical arm 301 rotating to return and backing to the normal state respectively.
(41) Although the present application is illustrated with the embodiments accompanying the drawings, the present application is not limited to the above-mentioned specific embodiments, and the above-mentioned embodiments are only for illustration, not for limitation. In the inspiration of the present, those skilled in the art may make many modifications for the present application, without going beyond the purpose and the scope the claims intend to protect of the present application, such as the case cover formed integrated with the cover body, all these belong to the protection of the present application.