STORAGE CONTAINER
20180118410 ยท 2018-05-03
Inventors
Cpc classification
B65D45/16
PERFORMING OPERATIONS; TRANSPORTING
B65D43/22
PERFORMING OPERATIONS; TRANSPORTING
B65D21/086
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00435
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D21/08
PERFORMING OPERATIONS; TRANSPORTING
B65D43/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A storage container (10) has a storage vessel (12) and a lid (14). The lid has clips (16) for attaching it to the storage vessel. The storage vessel (12) has a separate lip (20) assembled onto an opening flange (72) of the storage vessel. The lip seals with a circumferential member (18) of the lid (14). The lip 20 thus allows the opening flange (72) to form a seal with the lid (14). This provides greater freedom in the manufacturing techniques used for the storage vessel (12) whilst still enabling a seal with the lid (14).There is also a concertina-type vessel described in combination with the lid.
Claims
1. A storage container comprising a storage vessel and a lid, the lid comprising clips for attaching the lid to the storage vessel and a circumferential member for sealing with a lip of the storage vessel, wherein the lip extends around an upper opening of the storage vessel and is assembled onto a rim or flange of the storage vessel such that it seals with and grips onto the upper opening of the storage vessel, the lip comprising at least three separable components, including a retaining ring, a clamp ring and a sealing member, the clamp ring and the sealing member being retained within a groove of the retaining ring when the lip is in its assembled form on the upper opening of the storage vessel, and the sealing member being arranged to cooperate with the circumferential member to provide the seal between the lip and the lid once the lid is attached to the storage vessel.
2. The storage container of claim 1, wherein both the clamp ring and the sealing member grip opposing sides of a flange surrounding the upper opening of the storage vessel.
3. The storage container of claim 1, wherein the sealing member is in direct contact with the flange around the full circumference or perimeter of the opening so as to provide a complete direct seal therewith.
4. The storage container of claim 1, wherein the sealing member is located next to the inside wall of the flange.
5. (canceled)
6. The storage container of claim 1, wherein the retaining ring, the clamp ring and the lid are formed using an injection moulding process.
7. The storage container of claim 1, wherein the lid comprises a groove sized to accommodate the retaining ring therein.
8. The storage container of claim 1, wherein the clips are engaged with the clamp ring to secure the lid to the storage vessel.
9-11. (canceled)
12. The storage container of claim 1, wherein the lid comprises at least one vent.
13. The storage container of claim 12, wherein the vent is operated by a sealing member covering a hole in the lid.
14. The storage container of claim 12, wherein the lid comprises a labelling component associated with, or located in alignment with, the vent.
15. The storage container of claim 14, wherein the labelling component is a label cover or a label member attached to the vent.
16. The storage container of claim 1, wherein the lid has a ridge, flange or elbow for engaging with the sealing member of the lip to form the fluid tight seal between the lid and the storage vessel.
17. The storage container of claim 1, wherein the clips engage with the clamp ring for securing the lid onto the storage vessel, the clamp ring having a single flange onto which all the clips can clip.
18. A storage container having a concertina form thereon, the concertina form defined by a plurality of concertinas, wherein at least some of the concertinas have an overcentre form provided by a non symmetrical shape in section, with one leg being longer than the other in that section, such that said concertinas can individually be clicked down when collapsed and such that when clicked down it is individually self-maintaining in a collapsed state.
19. A storage container according to claim 18, wherein the concertinas extend around the vessel generally parallel to the upper opening or base of the vessel.
20. A storage container according to claim 18 or claim 19, wherein there are between three and fifteen concertinas.
21. (canceled)
22. A storage container according to claim 18, wherein the concertinas allow the storage vessel to be collapsed to a shorter height than its extended, at rest, state to a fully collapsed height of between 30 and 50% of the uncollapsed height.
23. A storage container according to claim 18, wherein the storage vessel is generally round or oval, or curved at its corners.
24. A storage container according to claim 23, wherein the curvature of the outer extremity of the storage container, as viewed in plan, has a minimum radius of not less than 20 mm.
25-26. (cancelled)
27. A storage container according to claim 24, wherein the curvature has a minimum radius of not less than 200% of the amplitude of the corrugations.
28-43. (cancelled)
Description
[0057] These and other features of the present invention will now be described in further detail, purely by way of example, with reference to the accompanying drawings in which:
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[0081] Referring first of all to
[0082] The storage vessel 12 is an open topped, closed bottomed, generally tubular member that can be sealed generally around the perimeter of the lid by way of an interaction therewith through an applied lip 20. There is thus a circumferential member 18 there around (see
[0083] The storage vessel 12 in this embodiment has eight concertinas 34 to allow it to be compressible. Different numbers of concertinas can be provided. For example, the embodiment shown in
[0084] The storage container 10 has a generally square shape, albeit with rounded corners. Other shapes are also possible including round, oval, triangular and further polygonal shapes or curved shapes. It is preferred, however, that all corners be rounded.
[0085] In the first arrangement shown in
[0086] The term maximum non-flexed extended height is used to mean the height of the container with the concertinas extended but in a condition where internally or externally applied stresses, or non environmental stresses, are removed therefrom, i.e. a free-standing extended condition.
[0087] Upon collapsing the concertinas downwards this height can be substantially reduced. This embodiment compresses to a height of about 44 mm. There is therefore a significant compression achievable by virtue of the concertinas. In this case, the compression is about 35% of the non-stressed height. Other embodiments may alter the angles of the walls of the concertinas (when moulding the vessel) to achieve higher heights initially, and thus greater height compressions. However, the degree of compressibility can preferably be limited to achievable fully compressed heights of between 25 and 60% of the uncompressed, free standing height.
[0088] Referring next to
[0089] Referring next to
[0090] The cake box of
[0091] Different numbers of concertinas and different dimensions for the concertinas, sides, heights and lengths are also within the scope of the invention. The three illustrated embodiments are only being provided as examples.
[0092] Referring next to
[0093] The clips are hingeably attached to the edges of the lid to allow them to be folded down to clasp the box shut.
[0094] In this embodiment, the hinged clips have two apertures provided within them. These are optional. They could be for engaging over prongs around the edge of the storage vessel for gripping thereon. However, they are in this instance to facilitate the moulding processthey provide access to latches 78, which can fold under a latching rim 76 of the lip, as discussed below.
[0095] When the clips are clipping the lid onto the storage vessel, there is a downward bias for the lid against the vessel so as to ensure the seal therebetween is provided.
[0096] In this embodiment, four clips are provided since that provides a unilateral seal around the full circumference or perimeter of the lip 20. Different shapes of storage container may benefit from fewer or a greater number of clips. For example, if the box is an eight sided box, it may benefit from eight clips, although four clips might still be adequate, whereas if there was a circular box, three clips or even two clips might be adequate, although four is still preferred. If the box was instead a five sided box, then five clips might be provided. Other arrangements will also be apparent to a skilled person. The number of sides does not necessarily dictate the number of clips.
[0097] As can be seen in
[0098] In this embodiment, the hinged sealing member 38 is for covering over a vent or hole 36 in the lid (see, for example,
[0099] As can be seen in
[0100] The label cover is optional but preferred. In this embodiment, it provides an underside space into which a paper label can be inserted for labelling the container. Instead, a surface may be provided onto which writing can be addedpreferred arrangements make this a removable ink receiving surface to allow it to be rubbed off (when using a non-permanent marker).
[0101] There can also be arrangements in which a slot into which paper can be inserted is provided.
[0102] The other endthe end with the sealing ring 48, will now be described in further detail.
[0103] As can be seen in
[0104] The sealing ring is made of soft material to allow it to seal against the lid 14. Preferably it is a silicon sealing member, or TPE (thermoplastic elastomer). Preferably it is of a food grade material.
[0105] The sealing ring 48 preferably has a diameter externally of about 14 mm and an internal circular diameter of about 6.6 mm. The size of the hole 36, however, will dictate the size needed for the sealing ring.
[0106] The hinged sealing member (all three parts) preferably has a total length of about 101 mm and a width of about 27 mm. Other sizes are also permitted, or a completely different valve/vent design might be provided, such as those known for other forms of vessel, or on bottles.
[0107] The height of the flanged member 50 for receiving the sealing ring is shown to be about 5.1 mm from the opposing face of the hinged sealing member 38. Other heights are permissible too, depending upon the location or shape of the hole 36, or on the configuration of the hinged sealing member, or the hinge therefor.
[0108] The height of the barbed fixing detail 46 is shown to be about 6.85 mm from the opposing side of the fixing member. Other lengths are permissible, or other forms of attachment may be utilised.
[0109] The barbed fixing details have barbs extending to the sides thereof to facilitate firm securement of the hinged sealing member and label cover to the lid 14. For this purpose, holes are formed in the lid's structure.
[0110] The distal end of the hinged sealing member 38 is shown to be rounded with convex corners 52 and a concave tip 54. The concave tip facilitates grasping the free end of the hinged sealing member 38 with a finger to facilitate lifting thereof for opening of the vent. These are optional details, but are beneficial.
[0111] In the lid 14, underneath the hinged sealing member 38, a depression is provided around the hole 36 that is to be sealed closed by the sealing ring 48. This depressed area 56 is shown to be larger than the hinged sealing member 38, further facilitating the grasping of the hinged sealing member 38 by the user. Again this is an optional detail, but it is beneficial.
[0112] The lid 14 of this embodiment also features a circumferential recess or groove 58 in its upper side. This circumferential recess or groove provides a shoulder 60 for bearing against the upper lip 20 of the storage vessel 12 for providing a seal thereagainst. As can be seen in
[0113] The flange might instead simply descend from the underside of the lid.
[0114] Another arrangement might have and the shoulder descending directly from the underside of the lid, or it might simply be present at the underside, e.g. through a depression or deeper thickness of the mid-part of the lid, i.e. without a circumferential recess or groove 58 in the upper side of the lid.
[0115] Referring next to
[0116] As can be seen, the six concertinas extend around the walls of the vessel 12, those walls ascending upwardly from a base wall 64.
[0117] The base wall in this embodiment has an approximate width of 124 mm and an approximate length of 174 mm. The concertinas of this embodiment thus extend generally outwardly from the base wall 64. Other embodiments might instead have the concertinas extending inwardly therefrom, for example such that the final inward wall 66 of this embodiment is effectively not provided, i.e. the upright 68 of the base 64 instead descends directly from the outermost point 70 of the lowest concertina 34. Other base wall arrangements are also possible, including somewhere between the two (for example like the flange 72 described below), or arrangements where the base is smaller than illustrated, or larger than the concertinas.
[0118] As for the upper end of the storage vessel 12, it defines an upper opening 22, as better seen in
[0119] The flange or rim 72 of this embodiment is shown further in
[0120] Further, in embodiments without the concertinas, it can still be larger or smaller than that shown.
[0121] This flange or rim is designed to be of a simple form, with minimal complex details, to allow the storage vessel 14 to be blow moulded at low cost. Blow moulding can be a low cost method for manufacturing flexible wall storage vessels, especially those having shapely exteriors with multiple inverting surfaces, such as concertinas. To injection mould such shapes would be very much more complicated as a complex multi-component mould would be involved, which would then make that process less cost effective.
[0122] Preferably the wall thickness for the flange is in the order of 0.5 mm to 1 mm, or preferably about 0.67 mm. It may be thinner or thicker, dependent upon strength requirements of the final product and the blow mouldability of the materials chosen, but these dimensions offer a good compromise on blow mouldability and material cost.
[0123] The preferred material for the vessel 12 is polypropylene (PP). Preferably it is made of a food grade polypropylene.
[0124] The other components of the container may be made using more conventional techniques for storage containers having snap-closable lids, such as injection moulding. By blow moulding this storage vessel, however, significant cost savings in terms of the production cost and material costs might be obtained (compared to injection moulding it).
[0125] Another feature of the concertinas in this embodiment, and of the embodiments of each of
[0126] The concertinas stack above each other as well in a repeating mannereach being substantially identical, with the resulting saw-tooth waveform in section having a period length of about 14 mm.
[0127] A similar arrangement is provided in the other two illustrated embodiments too, although the angles and ratios can vary. For example, in
[0128] Different periods, different heights and different angles are also permissible, some ideas for which are presented below. Likewise, the positions of the different lengths may be reversed so that the upper wall is shorter than the lower wall. The illustrated arrangement is preferred, however, so that when the corrugations are collapsed, the top wall as shown (i.e. the longer wall) pushes down the shorter wall into a radially lower position than its hinge point. This enables any food or water contained on the walls of the vessel to drain out of the top of the vessel (when the vessel is inverted), rather than down into the peaks of the concertinas. This better facilitates drip-drying or emptying of the vessel when it is inverted (i.e. the contents are tipped out).
[0129] Further, due to the different lengths of the limbs of the concertinas, the concertinas also perform a further function, namely a click stoppable expansion or contraction of the concertinas such that a user can expand and contract the height of the storage container to pre-defined heights between the shortest and the longest free-standing lengths just by collapsing one or more of the concertinas. This thus functions much like a bendy straw. This arrangement avoids the need for the sealable vent 36 to control the height or length of the container after it has been set by the user (e.g. to evacuate free airspace when the container is only part-filled with foodstuffs).
[0130] Because of this preferred click-down feature of the concertinas, it is also preferred that no sharp circumferential corners are provided around the cylindrical form of the vessel. Sharp corners in radial section are ok, i.e. as per
[0131] It is preferred that the minimum radius of such a circumferential corner (viewed in plan) around the circumference of the storage container is 20 mm.
[0132] As shown in the drawings, typically the radius will be larger than that. Compare, for example, with the dimensions discussed below, and elsewhere in this specification.
[0133] As for the angles of the limbs or walls of each concertina, preferably the angle of the shorter wall of each concertina is between 15 and 25 degrees from the horizontal (or from the plane of the base 64), whereas the angle of the longer wall is a larger anglelarger by at least 30% in preferred arrangements, and preferably an angle of between 25 and 40 degrees from the horizontal (or from the plane of the base 64). Note that these angles are defined by the angles of the walls when the vessel is in an at rest or free standing condition, i.e. in the condition they assume when no additional loading is positioned on the walls of the storage container and they are expanded, rather than collapsed.
[0134] Referring back to
[0135] These three embodiments, and variants thereof, are particularly beneficial for providing a good seal at the top of the vessel, and they cooperate well with the design of uppermost flange of the vessels presented in these embodiments, i.e. a vertically arranged flange with a more horizontal support wall 74 connecting it to the uppermost concertina.
[0136] In the illustrated embodiments, the more horizontal support wall is shown to be slightly angled relative to the horizontalan angle of about 10 degrees. Other angles are also able to work with the illustrated lip designs and variants. For example, it could potentially be arranged at an angle of between 0 and 30 degrees from the horizontal in preferred embodiments. The lip's design can also be modified to accommodate steeper angles if preferred.
[0137] Referring to
[0138] As shown in
[0139] Referring now to
[0140] As can be seen, the latching finger, or rim 76 in this instance, extends all the way around the lip 20, as more clearly seen in
[0141] Regarding the components that make up the lip 20, the details of these will now be further discussed.
[0142] The sealing member 28 of the lip 20 is arranged with multiple faces that have separate functions, albeit all related to creating a reliable seal between the lid 14 and the lip 20 of the storage vessel 12, and between the lip 20 and the storage vessel 12 per se.
[0143] These faces include a first sealing side 80 which engages against the inside surface of the flange 72 of the storage vessel, a lower sealing side 82 which seals against the more horizontal support wall 74 of the storage vessel 12 and an upper sealing side 84 which gets borne against by the finger, flange or shoulder 60, 62 of the circumferential ridge or recess or groove 58 of the lid 14 once the lid 14 is clamped thereon. The sealing member 28 thus provides a very secure seal between the lid 14 and the storage vessel 12, thus making the storage container 10 reliably fluid tight during normal use of the storage container.
[0144] The sealing member 28 also is provided with an annular groove 86, as clearly marked in
[0145] As shown in
[0146] The sealing member is preferably made of a silicon material, or some other commonly used seal material, such as a (preferably food grade) TPE (thermoplastic elastomer).
[0147] A particularly useful material is one with a Shore A hardness of between 40 and 70.
[0148] As with the other materials used in the various components of the storage container, preferred embodiments have a material and structure that is fully dishwater safe.
[0149] Referring next to
[0150] The apertures facilitate the application of the retaining ringthey allow venting of the air-space presented by its groove.
[0151] In this embodiment, the apertures are tapered, in this case on only one side thereof, so as to have an enlarging width on its outermost end compared to the innermost end. In this embodiment, since the taper is only one sided, the other side thereof is square.
[0152] Referring also to
[0153] Both legs also have a chamfered or tapered or rounded end. These shapes are preferred over a squared off or sharp shape, particularly for the inner leg since it is to be accommodated in the groove 86 of the sealing member 28. By being rounded, preferably corresponding to the shape of the groove 86, the sealing member 28 should not be damaged by the interaction between the retaining ring 24 and the sealing member 28. The other leg can be more square if desired, with fewer consequences, since it would not be bearing against a component made of a more soft material, but nevertheless it is still preferred to be rounded so that it does not damage the component against which it does bearthe clamp ring 26and also so that it does not present a sharp edge to the userit can be the external surface of the lip when the lid is not present.
[0154] That other leg, however, is more preferably designed to face or bear against the latching rim 76 of that clamp ring 26, as shown, so it can have a square endthat squared (or not squared) end may then offer a controlled depth of insertion over the clamp ring and sealing member when the lip 20 is being assembled.
[0155] The aperture 88, which may be tapered as shown, can allow venting of the enclosed space inside the retaining ring 24, and also serve to assist in the moulding of the retaining ringthey allow blades to be inserted through the ring to form the catches 92 as undercutsthese catches 92 are discussed further below.
[0156] The outer leg of the retaining ring 24 also has intermittently spaced around the inside thereof a plurality of catches 92. See
[0157] These catches 92 are arranged to coincide with holes 94 provided in upstanding flange 90 that extends around the clamp ring 26.
[0158] In
[0159] As already discussed, the clamp ring 26 has the rim 76 extending around it, or alternatively latching fingers. It also has a bottom flange or foot 96, which bottom flange 96 is arranged to lie underneath the more horizontal support wall 74 so as to prevent upward removal of the lip 20 from the storage vessel 12.
[0160] In preferred arrangements, the retaining ring 24 is made of a polypropylene, preferably a food grade polypropylene and is also dishwasher safe. Other mouldable materials may instead be used. It is preferred though that it is injection moulded. It is likewise preferred that the sealing member and the clamp ring and the lid are all injection moulded. As before, however, it is preferred that the storage vessel 12 is blow moulded.
[0161] With regard to the retaining ring 24, as can be seen in
[0162] It is preferred that the corners be rounded as shown. This is like the shapes of the corrugations, as mentioned above.
[0163] The radiuses can be variable around the ring. For example, as shown in
[0164] In preferred arrangements, the radius in the corners is no less than 30 mm or perhaps no less than 20 mm. This provides a pleasant appearance for the product and also facilitates the functioning of the concertina elements where provided. The size of the concertinas are linked to the size of the lip due to their superpositional relationship when viewed in plan in these embodiments. Corresponding size limitations thus can also be applied to the concertinas.
[0165] As for the clamp ring 26, it is also preferably made of polypropylene (PP)preferably a food grade PP. More particularly it is preferably made of the same material as the retaining ring and the lid. It is also preferably injection moulded.
[0166] The sealing member 28 is still preferably made of a softer sealant-suitable material such as thermoplastic elastomers, rubbers or silicones.
[0167] The hinged sealing member and label cover 42, 38 is preferably made of the same material as the retaining ring, for example PP or more preferably a food grade PP. Polypropylene (PP) is particularly useful in this respect since it is slow to fatigue so it is suitable for repetitive usage of the hinged clips - without rapid degradation of the preferred and illustrated moulded hinge joint from fatigue.
[0168] The sealing ring 48 to be applied to the hinged sealing member 38 is most preferably made from the same material as the sealing member 28. The hinged sealing member, however, is preferably made of the same material as the lid.
[0169] The materials are preferably transparent or semi-transparent although they can be opaque or coloured instead if preferred.
[0170] Finally, referring to
[0171] Although dimensions are provided or discussed herein for various elements of the invention, it should of course be appreciated that other sizes and dimensions and component size ratios will also be within the scope of the present invention.
[0172] These and other features of the present invention are described above purely by way of example. Modifications in detail made to the invention within the scope of the claims as appended hereto.