ALTERNATING FLOW HYDRAULIC PUMP CIRCUIT
20180119689 ยท 2018-05-03
Assignee
Inventors
- James D. Van de Ven (Long Lake, MN, US)
- Eric J. Barth (Minneapolis, MN, US)
- Kim A. Stelson (Minneapolis, MN, US)
Cpc classification
F04B1/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/0536
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic pump assembly including a first pump, a second pump, a shaft, and fluid lines is disclosed. The first pump includes a first piston assembly. The second pump including a second piston assembly. Each piston assembly of the first and second pumps includes a cylinder and a piston slidably disposed in the cylinder. The shaft connects the first pump to the second pump and is configured to displace the pistons within the cylinders of the first and second piston assemblies. The fluid lines fluidly couple the first piston assembly with the second piston assembly to form paired piston assemblies. The first piston assembly is phase shifted from the second piston assembly.
Claims
1. A hydraulic pump assembly, comprising: a first pump including a first piston assembly, wherein the first piston assembly includes a first cylinder and a first piston is slidably disposed in the first cylinder; a second pump including a second piston assembly, wherein the second piston assembly includes a second cylinder and a second piston is slidably disposed in the second cylinder; a shaft connecting the first pump to the second pump and configured to displace the first and second pistons within the first and second cylinders; and fluid lines to fluidly couple the first piston assembly with the second piston assembly to form paired piston assemblies, wherein the first piston assembly is phase shifted from the second piston assembly.
2. The assembly of claim 1, wherein the first and second pumps each include at least two piston assemblies.
3. The assembly of claim 1, wherein the first and second pumps are radial piston pumps.
4. The assembly of claim 1, wherein the first and second piston assemblies each include three piston assemblies arranged radially at 120 degrees.
5. The assembly of claim 1, wherein the first and second pumps are inline pumps.
6. The assembly of claim 1, wherein the fluid lines include: an inflow source line for fluid flow into the first and second piston assemblies; and an outflow source line for fluid flow out of the first and second piston assemblies.
7. The assembly of claim 6, further comprising: active valves disposed along the inflow source line to control flow into the first and second piston assemblies.
8. The assembly of claim 2, wherein each of the at least two piston assemblies of the first pump is fluidly coupled to one of the at least two piston assemblies of the second pump.
9. The assembly of claim 1, further comprising: at least one additional first and second pumps including pump assemblies, wherein the shaft connects the at least one additional first and second pumps and wherein the fluid lines extend between the at least one additional first and second pumps to fluidly couple piston assemblies to form pairs of mated piston assemblies, and wherein the piston assemblies are phase shifted from one another.
10. A hydraulic pump assembly, comprising: a first pump and a second pump each including: a piston assembly, a translating mechanism to selectively move a piston within a cylinder of the piston assembly, and a casing to house the translating mechanism and piston assembly; a shaft coupled to the first and second pumps, the shaft to jointly rotate the translating mechanisms; and a fluid line to fluidly couple the piston assemblies of the first and second pumps; wherein the pistons are movable by the translating mechanisms to transfer fluid flow between the fluidly coupled piston assemblies.
11. The assembly of claim 10, wherein the piston assembly of each of the first and second pumps includes at least two piston assemblies.
12. The assembly of claim 11, wherein each of the at least two piston assemblies of the first pump is fluidly coupled to one of the at least two piston assemblies of the second pump.
13. The assembly of claim 10, wherein first pump is phase shifted from the second pump along the shaft.
14. The assembly of claim 10, wherein the casings of the first and second pumps are rotationally fixed along the shaft.
15. The assembly of claim 10, wherein the first and second pumps each have an axis of rotation, wherein the translating mechanisms are rotatable around the axes of rotation to move the pistons of the piston assemblies.
16. A method of operating a hydraulic pump assembly, comprising: supplying fluid to a first pump and a second pump mounted along a shaft, the first and second pumps each including a piston assembly, a translating mechanism to selectively move a piston within a cylinder of the piston assembly, and a casing to house the translating mechanism and piston assembly; rotating the translating mechanism s of the first and second pump; slidably moving the piston of the first pump within the cylinder in response to contacting the piston of the first pump with the translating mechanism; transferring fluid from the piston assembly of the first pump to the piston assembly of the second pump; slidably moving the piston of the second pump within the cylinder in response to contacting the piston of the first pump with the translating mechanism; and transferring fluid from the piston assembly of the second pump to the piston assembly of the first pump.
17. The method of claim 16, wherein the first pump is rotated relative to the second pump.
18. The method of claim 16, wherein the translating mechanisms are rotated relative to the shaft and the first and second pumps are rotationally fixed to the shaft.
19. The method of claim 16, wherein slidably moving the pistons of the first and second pumps includes radially reciprocally moving the pistons within the cylinders through a constant length stroke.
20. The method of claim 16, wherein the first and second pumps are oriented at a phase shift angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] This disclosure includes an alternating flow (AF) hydraulic pump that varies the flowrate by phase shifting pairs of oscillating pistons. The AF pump assembly in accordance with this disclosure, in one example, can include connecting pairs of pistons of two radial piston pumps and phase shifting the case of one pump with respect to the other pump to vary the displacement. Other types and quantities of pumps are also acceptable in accordance with this disclosure.
[0023] One embodiment of an alternating-flow (AF) hydraulic pump assembly 10 in accordance with principles of the present disclosure is diagrammatically illustrated in
[0024] Each piston assembly is fluidly open to a respective inlet and outlet flow line through openings, or ports, in the casing 24. An inlet flow 30 is split into inlet flow lines 34, 35, 36, with associated valves to control flow into each of the piston assemblies 21a, 22a, 23a, respectively of the pump 20a. The valves can be passive (e.g., check valves) or active valves that allow the pumps to operate as a motor. A fluid source (not shown) can be fluidly connected to the inlet flow 30. Flow out of each respective piston assembly 21a, 22a, 23a proceeds to the respective paired piston assembly 21b, 22b, 23b of the pump 20b and then continues to an outlet flow 40 through one of flow lines 44, 45, 46. Flow from each flow line 44, 45, 46 can be controlled with a respective check valve into outlet flow 40. The two pumps 20a, 20b share a common crankshaft 26 for rotating a cam 28 of each pump 20a, 20b and a manifold (not shown) for combining the flow from piston assembly pairs 21a, 21b; 22a, 22b; 23a, 23b, respectively. The crankshaft 26 extends between each pump 20a, 20b to rotate the cams 28, or rotating block, around an axis of rotation in each pump 20a, 20b, respectively. The cams 28 are rotated around the axis of rotation with the plurality of piston radially reciprocally moving within corresponding cylinders and moving through a constant length stroke at each cylinder. In one embodiment, the cams 28 are eccentric, although other cam profiles are also acceptable. For example, the cams 28 can include multiple lobes with the lobes of the cam 28 contacting and activating a piston to slidably move in the cylinder as the shaft 26 rotates the cam 28 about an axis of rotation. The cam 128 can provide flexibility with a tunable displacement profile to adjust the displacement density and balance axle forces. Further, the pistons can be driven through a variety of other mechanical constraints, such as a crankshaft and connecting rod, swashplate, or other translating mechanism, for example.
[0025] With continued reference to
[0026]
V.sub.inst=2V.sub.TDC+V.sub.pipe+V.sub.lead+V.sub.lag
V.sub.lead=A.sub.pis[r(1-cos)+L{square root over (L.sup.2-r.sup.2sin.sup.2)}]
V.sub.lag=A.sub.pis[r(1-cos(+))+L{square root over (L.sup.2-r.sup.2sin.sup.2(+))}]
[0027] where V.sub.inst is the actual total volume of the pressure chamber, V.sub.lead is the actual swept volume of the leading piston, V.sub.lag is the actual swept volume of the lagging piston, A.sub.pis is the cross-sectional area of the pumping piston, r is the crankshaft eccentricity, L is the connecting rod length, and is the phase angle. The leading and lagging pistons are rigidly connected and rotatable at the same angular velocity, . An effective displacement is defined assuming the piston has ideal sinusoidal motion, which can be realized if L approaches infinity in the above equations. The difference in the waveforms is shown to be negligible for the connecting rod to crankshaft rations. With ideal sinusoidal motion the fractional displacement, X, (see, e.g.,
[0028] The total effective displacement per revolution of the pump can then be calculated as:
D=nsA.sub.pisX
[0029] where n is the number of fluid chambers (each with two pistons) and s is the piston stroke.
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] In one example, multiple actuator displacement controlled system 200 includes a four-quadrant hydraulic pump assembly. Four-quadrant hydraulic pump assemblies can be highly efficient across the full range of displacements and is axially short (compact) is employed. In one example, disc style check valves are employed, for fast valve closing. Other types of valves that allow full four-quadrant pump/motor operation are also acceptable. Active valves can enable four-quadrant control, which allows energy regeneration for increased system efficiency. With four-quadrant operation, the input shaft can be loaded during pumping and absorbing regenerative energy during motoring. The regenerative energy can be transferred through the common shaft to pumps driving other degrees-of-freedom, reducing the load on the prime mover and hence further improving the system efficiency. The four-quadrant pump is an excellent fit in displacement control applications where the combination of high efficiency and energy regeneration capabilities will improve the overall hydraulic system efficiency. The modularity of the displacement control circuit can improve system reliability as a single component failure will not influence the other degrees-of-freedom. The four-quadrant hydraulic pump can enable efficient, high-bandwidth displacement control for multi-actuator displacement control systems.
EXAMPLE
[0036]
[0037] In one example, the measured system pressure, flowrate, input torque, and shaft speed was used to measure the total efficiency of the pump, given as:
[0038] where P.sub.sys is the output system pressure of the pump, Q.sub.sys is the output flowrate from the pump, T is the average input torque, and is the average shaft speed. The total efficiency can also be considered as the product of the pump's mechanical efficiency, .sub.m, and volumetric efficiency, .sub.v. The mechanical efficiency characterizes the mechanical losses within the system such as piston-cylinder friction, bearing friction, any internal fluid friction, and in this case, friction from the sprocket-chain transmission. The mechanical efficiency is defined as:
[0039] where D is the total effective displacement per revolution which is given by D=nsA.sub.pisX, as discussed above. The volumetric efficiency describes the amount of leakage and compressibility losses within the system, defined as:
[0040] The different phase angles were realized by disassembling the chain-and-sprocket transmission and rotating one of the sprockets on its associated crankshaft. The speed of the pump was managed by a hydraulic motor which was controlled by a flow control valve. To measure the crankshaft angle of each pump, a block with dowel pins was slid into a pair of the machined holes in the sprocket mounted to the crankshaft. The machined holes align with the keyway of the crankshaft at top dead center (TDC) of cylinder 1. A digital angle gauge was used to measure the angle of the leading crankshaft and the lagging crankshaft and the difference between the two was the phase shift. Pressure, flowrate, torque, and optical encoder sensors were all read with a PCIe-6353 National Instruments DAQ board on a desktop computer. A series of experiments were run at all discrete phase angles achievable with the chain and sprocket. Once the transmission was installed and the phase angle was measured, the pump was driven by a hydraulic motor controlled with a flow control valve. For each experiment, the speed of the pump and load were set simultaneously due to the load being an adjustable orifice. Once the speed and pressure were set, the data acquisition (DAQ) of acquired data was for 3 seconds at a rate of 10 kS/s.
[0041] The example pump operated smoothly across the full range of displacements, speeds, and pressures investigated. Pressure versus volume curves are also illustrated in
[0042] The pressure measured in the fluid chambers on either side of the connecting pipe are plotted versus time in
[0043] Two different pressure versus volume curves are illustrated in
[0044] The numerical model correlates well with the experimental results except for the higher phase angles where there is a small discrepancy. This is magnified in the volumetric efficiency plot, shown in
[0045] The volumetric, mechanical, and total efficiencies for the example and model are illustrated in
[0046] Although the present disclosure has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes can be made in form and detail without departing from the spirit and scope of the present disclosure.